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- A-Maize-Ing Heat
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- LDJ991
- Installation And Owner's Manual
A-Maize-Ing Heat LDJ991 Installation And Owner's Manual
Summary of LDJ991
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Boiler installation and owners manual model ldj991 boiler model ldj991-10 boiler model 14 bin ldj991_e01_r03_2006.03.
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This manual explains the proper installation, operation, and maintenance of your a-maize-ing heat ® boiler. Study and understand these instructions thoroughly before installing, operating, or maintaining the boiler. Failure to do so could result in serious injury or death and/or equipment damage. Co...
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Boiler installation and owners manual 1 2005.08.29 ptc models ldj991 and ldj991-10 t a b l e o f c o n t e n t s warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 disclaimer of liability . . . . . . . . . . . . ....
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Boiler installation and owners manual 2 2005.08.29 ptc models ldj991 and ldj991-10 troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 tips for good combustion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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Boiler installation and owners manual 3 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 w a r r a n t y ldj manufacturing, inc. Warrants the a-maize-ing heat ® boiler against any defects in workmanship and materials for a period of one (1) year after the date of purchase. Ldj manufacturing, inc. ...
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Boiler installation and owners manual 4 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 s a f e t y i n s t r u c t i o n s failure to follow these safety instructions may result in serious injury or death and/or property damage. • do not install or use this product unless the instructions within...
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Boiler installation and owners manual 5 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 i n s t a l l a t i o n a n d l o c a t i o n c o n s i d e r a t i o n s failure to install the a-maize-ing heat ® boiler according to the guidelines and instructions contained within this manual may result i...
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Boiler installation and owners manual 6 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 combustion air requirements failure to provide adequate combustion air can lead to increased carbon monoxide production and increased emissions of combustion gases into the building, which may cause death or s...
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Boiler installation and owners manual 7 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 barometric draft controls important: in order for the boiler to operate correctly, 0.04" to 0.06" water column of draft during low-fire operation must be established and maintained. Low-fire operation is when ...
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Boiler installation and owners manual 8 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 unpacking and setup - storage bin step 1: remove base parts and storage bin from shipping container. Step 2: assemble base rails (1) and legs (2) together with sixteen 1/4"-20 x 1/2" bolts (3) and nuts. Step 3...
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Boiler installation and owners manual 9 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 plumbing important: for information on connecting the a-maize-ing heat ® boiler for a particular application, contact and use the services of a certified boiler installer. Chimney vent failure to provide corre...
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Boiler installation and owners manual 10 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 step 4: level unit with bubble level (2) located in face of unit and install a second 1-3/4" screw through bottom hole (3); do not fully tighten. Step 5: check level of unit and tighten screws. Step 6: drill ...
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Boiler installation and owners manual 11 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 electrical connections turn off electric power at the breaker box or service panel before making any electical connections. The ground connection must be completed before making line voltage connections. Fail...
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Boiler installation and owners manual 12 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 o p e r a t i o n burner lighting important: corn or pellets containing stalks, fines, dirt, etc. May cause the augers to plug, resulting in excessive wear and possible auger motor failure. Also, burning trea...
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Boiler installation and owners manual 13 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 step 5: finish filling the burner pot with kindling wood and paper, or pelletized wood (3). Gelled fire starter may be used as a substitute for the paper. Step 6: light fire and move the start/off/on switch (...
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Boiler installation and owners manual 14 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 draft adjustment after the boiler has been lit and has cycled a few times, the chimney draft will need to be adjusted. The barometric draft control, installed in the metal flue pipe connecting the boiler to t...
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Boiler installation and owners manual 15 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 power failure instructions note: if a power failure does not last longer than 20 to 30 minutes, the boiler will cycle back to operation without starting the fire. If the power failure lasts an extended period...
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Boiler installation and owners manual 16 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 variable btu timer (ldj991-10 only) the variable btu timer is located inside box (3) and is to vary the btu output of the boiler. Below are suggested timer settings to obtain various btu outputs from the ldj9...
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Boiler installation and owners manual 17 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 m a i n t e n a n c e daily maintenance • inspect burner during use, ash and clinkers will be pushed out over the top of the burner pot (1) as fuel is augered in at the bottom. Clinkers that appear to be stuc...
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Boiler installation and owners manual 18 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 monthly maintenance • inspect and clean flue tubes perform this operation only through access cover (4) when the boiler has a low fire. If the fire is completely out, it is more easily performed through door ...
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Boiler installation and owners manual 19 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 t r o u b l e s h o o t i n g tips for good combustion trouble-free operation of the boiler requires clean and dry corn, correct draft, and sufficient combustion air. Most burn problems in the boilers and boi...
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Boiler installation and owners manual 20 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 poor combustion problem explanation what to do problems lighting fire leftover ash and clinker buildup. Clean out all ash and clinkers before attempting to relight boiler. Poor combustion dirty corn (especial...
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Boiler installation and owners manual 21 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 inefficient operation and/or operating too hot loses fire when weather warms up or won’t stay lit in low fire mode too much time between idle cycles (indicated by corn burned down into the pot). Try changing ...
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Boiler installation and owners manual 22 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 mechanical / electrical problem explanation what to do boiler auger, bin auger, and combus- tion fan all do not operate high limit switch defective or discon- nected. All power for the boiler auger, bin auger...
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Boiler installation and owners manual 23 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 w i r i n g d i a g r a m : l d j 9 9 1 1 0 0 , 0 0 0 b t u b o i l e r rd wh 120v 24v transformer m combustion blower motor 120v neutral 120v hot fuse 10a disconnect (installed by others) toggle switch start...
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Boiler installation and owners manual 24 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 w i r i n g d i a g r a m : l d j 9 9 1 - 1 0 1 6 5 , 0 0 0 b t u v a r i a b l e r a t e b o i l e r rd wh 120v 24v transformer m combustion blower motor 120v neutral 120v hot fuse 10a disconnect (installed ...
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Boiler installation and owners manual 25 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 r e p a i r p a r t s burn pot auger ref part number part description quantity used ldj991 ldj991-10 1 1900 burn pot auger motor - 4 rpm 1 — 1 2000 burn pot auger motor - 6 rpm — 1 2 3180 lock collar 1 1 3 19...
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Boiler installation and owners manual 26 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 hopper bin auger ref part number part description quantity used ldj991 ldj991-10 1 a-3220 bin auger flighting 1 1 2 3180 lock collar 1 1 3 1880 bin auger motor - 2 rpm 1 — 3 1900 bin auger motor - 4 rpm — 1 4...
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Boiler installation and owners manual 27 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 storage bin - model 14 ref part number part description quantity used ldj620-9 ldj620-10 1 7520 bin lid 1 1 2 7500 bin cavity 1 1 3 7510 bin base 1 1 4 7520 shutoff valve 1 1 1 2 3 4.
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Boiler installation and owners manual 28 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 boiler electrical ref part number part description quantity used ldj991 ldj991-10 1 1610 varible btu timer (inside box) — 1 2 1630 aquastat relay (inside box) 1 1 3 1642 pressure / temperature gauge 1 1 4 164...
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Boiler installation and owners manual 29 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 a d d e n d u m venting information.
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Boiler installation and owners manual 30 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10
Page 33: Barometric Draft Controls
Boiler installation and owners manual 31 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 barometric draft control information figure 2 barometric draft controls model: 4”-7” rc warning: read the installation instructions carefully and completely before proceeding with the installation. I tems inc...
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Boiler installation and owners manual 32 ldj991_e01_r03_2006.03 models ldj991 and ldj991-10 page 2 installation and adjustment note: see sections on control locations and collar installation. Insert the draft control into the collar. The front face of the control must be plumb. The pivot points must...