Ace Sports 2513 Owner's Manual

Manual is about: Mini Rover

Summary of 2513

  • Page 1

    March 14, 2007 owners manual parts manual mini rover model 2513 this manual contains very important safety information. Please read the entire manual prior to using your mini rover. Maintain this manual for future reference. Revision 03.22.06v1.

  • Page 2

    1 mini rover limited warranty the warranty policy applies to those cases where the new vehicle is unloaded from its shipping container, set up and delivered by an authorized dealer and under normal use and service is found to have defects in parts or workmanship under the following terms and conditi...

  • Page 3

    2 contents owners manual page 1. Foreword------------------------------------------------------------------------------------------3 2. Safety----------------------------------------------------------------------------------------------4 3. Ready to drive?--------------------------------------------...

  • Page 4

    3 thank you for purchasing our mini rover. We hope you will enjoy it. Before you operate the mini rover, please read through this owner’s manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuri...

  • Page 5

    4 safety 2.1 notes to parents we know that you, as parent, will have your youngster’s safety foremost in mind. Serious injury can result from the improper use of mini rovers. Your youngster’s safety will depend on you taking a “safety first” approach to mini rover driving at all times. It is importa...

  • Page 6

    5 safety warning physical harm may result from failure to adhere to the instructions that are described within the warning labels. This entire manual is filled with important safety information. Please read it carefully. 2.3 protective gear to parents: mini rover driving demands that your youngster ...

  • Page 7

    6 safety keep away from moving parts of the mini rover no one should ever place their hands or other parts of their body near any moving part of the mini rover. Failure to adhere to this warning will cause physical harm to your body. Skidding or sliding the terrain surface can be a major factor affe...

  • Page 8

    7 fig. 1 safety 2.6 safe driving precautions off- road use only the mini rover and its tires are designed and manufactured for off-road use only and not for pavement use. Driving on pavement can cause poor handling and control. Your youngster should not drive the mini rover on pavement. Warning oper...

  • Page 9

    8 safety adult supervision even after young drivers have learned the basic driving skills, direct supervision by an experienced adult is necessary at all times. Make sure that all mini rover users under your supervision get proper driving instructions. Follow safety precautions strictly to provide a...

  • Page 10

    9 ready to drive? Warning failure to use extra care when operating on excessively rough, slippery, or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an overturn. Do not operate on excessively rough, slippery, or loose terrain until you hav...

  • Page 11

    10 ready to drive? Warning operating this mini rover without correctly fastening your seat belt could cause you to be thrown from the vehicle. To parents: one indicator that youngsters are ready to drive a mini rover is when they show a safety-conscious attitude and are aware of the dangers of mini ...

  • Page 12

    11 ready to drive? With the engine off, have your youngster practice smoothly moving the foot pedal throttle control. Your youngster will learn how much pressure it takes to start moving in a later exercise. Explain that pushing the throttle will increase speed. Releasing the throttle and applying t...

  • Page 13

    12 operation a. Operation controls warning do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. Your youngster must know how to stop this machine before starting and driving it. Steering horn not used kil...

  • Page 14

    13 operation warning when starting your mini rover the kart should never “buck” or move forward. As the rope is pulled to start the engine, the inertia wheel spins. If the kart moves or pulls forward as the rope start is pulled, the rubber-molded disc is making contact with the inertia wheel and mus...

  • Page 15

    14 adjustments fig. 3-1 f ig. 3-2 warning when starting your mini rover the kart should never “buck” or move forward. As the rope is pulled to start the engine, the inertia wheel spins. If the kart moves or pulls forward as the rope start is pulled, the rubber-molded disc is making contact with the ...

  • Page 16

    15 adjustments fig. 4-1 warning prior to starting the engine, push the kart forward then apply the brake. If the kart does not stop, the brake is not adjusted correctly. Adjust the brake for correct operation prior to using the mini rover. If you are unable to adjust, or feel uncomfortable performin...

  • Page 17

    16 adjustments adjusting the foot pedals this mini rover has been made with foot pedals that can be moved depending on the size of your child. First remove the bolts (a) and (d) (figure 5-1 and 5-2). Once you have done this, you are able to move the cable holder and the pedal rod with the pedals tog...

  • Page 18

    17 adjustments adjusting the shocks changing the settings of all shocks from hard to soft: with a pair of vice grips or channel locks, turn the adjustment knob (a) to the right to decrease stiffness and to the left to stiffen or increase stiffness. Point (b) is the softest setting and point (c) is t...

  • Page 19

    18 periodic checks and services the maintenance intervals in the following table are based upon average driving conditions. Driving in unusually dusty areas require more frequent servicing. Items prior to each use monthly quarterly yearly tire pressure/wear i brake performance i tightness of screws ...

  • Page 20

    19 this page intentionally left blank..

  • Page 21

    20 parts manual your dealer can provide technical assistance. You may also contact us. A.C. E. Sports llc. 239 county rd 4435 brundidge, al 36010 phone: 1-888-562-9ace fax: 1-888-562-8ace www.Acesportsonline.Com.

  • Page 22

    21.

  • Page 23

    22 frame group ref no part no description reqd no 1 5121019 custom bar cage (blue) 2 1 5122019 custom bar cage (yellow) 2 1 5123019 custom bar cage (red) 2 1 5124019 custom bar cage (silver) 2 2 5121020 custom cross bar top fr (blue) 1 2 5122020 custom cross bar top fr (yellow) 1 2 5123020 custom cr...

  • Page 24

    23.

  • Page 25

    24 steering shaft assembly ref no part no description reqd no 1 5362506 steering bolt cover 1 2 5003019 locking nylon nut m6 7 3 5362503 steering wheel 1 4 5362504 steering- shaft 1 5 5002505 bolt m6 x 16 3 6 5362505 steering gear 1 7 5362507 steering ball joint 2 8 5242503 tie rod 2 9 5242504 rod e...

  • Page 26

    25.

  • Page 27

    26 suspension arm assembly ref no part no description reqd no 1 5002514 flange bolt m8 x 1.25 x 95 2 2 5363014 upper suspension arm bush 8 3 5362509 upper suspension arm collar 2 4 5362510 upper suspension arm 2 5 5001043 locking flange nylon nut m8 8 6 5001080 flange bolt m8 x 1.25 x 30 4 7 5532503...

  • Page 28

    27.

  • Page 29

    28 axle ref no part no description reqd no 1 5272503 axle 1 2 5202503 hub 2 3 5232503 drive sprocket 1 4 5522508 brake disk 1 5 3221001 lutco bearing 20mm w/flange 2 6 3221009 eccentric lock collar (se20k) 2 7 f245 bolt carrriage 5/16"18 x 3/4" nc 4 8 f1017 nut flange lock 5/16" whiz 5 9 5002517 par...

  • Page 30

    29.

  • Page 31

    30 rear end ref no part no description reqd no 1 f110 hex bolt 5/16" x 3/4" nc 1 2 3001549 center lock nut 7/16" 3 3 f422 flat washer 5/16" 2 4 3001550 nut, 7/16" 1 5 3001548 tap screw 10/24 x 1/4" 8 6 3001551 woodruff key #6 1 7 3001552 cap screw 7/16" x 1" nf 1 8 f412 lock washer 7/16" 1 9 f424 wa...

  • Page 32

    31.

  • Page 33

    32 wire elec seat ref no part no description reqd no 1 5371002 switch panel cover 1 2 3092501 wire harness 1 3 5091023 horn button 1 4 5091024 engine stat button (not used) 1 5 5091021 engine kill button 1 6 5091022 key switch w/ key 1 7 3092502 battery 12v 1 8 5351004 seat 1 9 5351005 seat belt ass...

  • Page 34

    33 this page intentionally left blank..