- DL manuals
- Bad Boy
- Lawn Mower
- 1100cc
- Owner's Manual
Bad Boy 1100cc Owner's Manual
Summary of 1100cc
Page 1
Zero-turn mower owner’s, service & parts manual for additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501 ©2015 11-1 diesel 1100 cc model.
Page 2: Table of Contents
Table of contents basic information ................................................................................................ Section 1 (page 4) bad boy safety guidelines ............................................................................. Section 2 (pages 5–8) operation ...............
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This manual applies to the following equipment: bad boy diesel series diesel compact 6100 61” 1100cc 3-cylindar diesel 61˝ blade hi-lift fusion gator blade wave blade 038-6080-00 038-6081-00 038-6091-00 deck belt 61˝ 041-0236-000 drive pump belt 61˝ 041-5048-00 caterpillar cat 1100cc oil filter 063-...
Page 4: Section 1:
Section 1: basic information congratulations on the purchase of your new bad boy mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new bad boy. Also, ...
Page 5: Section 2:
Section 2: mower safety guidelines never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed t...
Page 6: Slope Operation
Slope operation slopes are a major factor related to loss of control and tip over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it. 2.22 mow up and down slopes, not across. ...
Page 7: Service:
Service: safe handling of diesel to avoid personal injury or property damage, use extreme care in handling diesel. 2.45 extinguish all cigarettes, cigars, pipes, and all other sources of ignition. 2.46 use only an approved diesel container. 2.47 never remove fuel cap or add fuel with the engine runn...
Page 8: Safety Interlock System
2.69 always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. 2.70 park machine ...
Page 9: Section 3:
Section 3: mower operation never operate the machine with faulty equipment. Always be alert of sudden changes in landscape, as the mower will react differently on slopes or embankments than it will on flat surfaces. Never operate the mower with the discharge chute open. Do not cross terrain, other t...
Page 10: Section 4:
Section 4: mower maintenance **check each and provide maintenance when needed. Daily 4.1 check engine oil 4.2 check engine air filter 4.3 tire pressure and wheel lug nuts 4.4 inspect blades within first five hours of usage, change engine oil and filter every 30 hours of usage 4.5 grease machine ever...
Page 11: Section 6:
Section 6: troubleshooting 6.1 q: how do i prevent an uneven cutting pattern and increase the quality of cut? 6.1 a: check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, c...
Page 12: Section 7:
Section 7: controls 7.1 ignition switch—bad boy mowers have a three position ignition switch: off, run, and start. With key inserted, rotate it clockwise to start position and release key when engine starts. Switch will automatically return to he run position. 7.2 throttle control—a cable is connect...
Page 13: Section 8:
Section 8: moving inoperable mower 8.1 do not tow machine. Use a winch to load on a trailer for transporting. 8.2 attention: return bypass valves to operating position before running mower following repairs. 8.3 if it is necessary to move mower when the engine is inoperable, the hydraulic drive pump...
Page 14: Section 10:
Section 10: mower blade maintenance 10.1 check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within...
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How to choose the right blade essentially there are only two basic styles of mowing blades used or approved for use on our current products: 1) the standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the la...
Page 16: Mowing Tips:
Mowing tips: • mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck. • don’t cu...
Page 17: Service Section
Service section section 1: hydrostatic system to change hydro oil on diesel models, remove oil return lines from top of hydro tank and place them in a disposable oil container. Start and run mower until oil level is reduced to about 2˝ of oil remaining in the tank. Do not allow air to enter the oil ...
Page 18: Section 2: Drive Belt
Section 2: drive belt shown above is a typical pump belt tensioner for outlaw models. Factory setting is about .030˝ (about the thickness of a credit card) between coils as shown. Shown to the right is a typical pump belt layout for most models. Section 3: engine when servicing the fuel system on th...
Page 19
Remove and inspect air cleaner weekly. (more often in dusty conditions). Do not blow filter out with air pressure, this will cause the filter to be filled with tiny holes that will allow dirt to enter. Instead, tap filter on side to remove any debris. Replace at least once a year, more often in dust...
Page 20: Section 4: Electrical System
Section 4: electrical system on most larger commercial engines (27 hp and up), the 25 amp main fuse is located about 3˝ from the starter on the engine. (shown in first image on right). On smaller commercial and light duty commercial mowers, the 25 amp main fuse is located just behind the battery con...
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Page 22: Section 5: Frame
Section 5: frame the front fork nuts require a torque of 40ft-lbs. While applying this torque, turn the fork itself to ensure no damage is done to the bearing. This operation is only necessary if a repair requires it. Torque rear wheel lugs to 65-75 ft. Lbs. Re-torque at every oil change and check a...
Page 23: Section 6: Cutting Deck
The pump belt tensioner is located under the engine and has a grease fitting at its pivot point. Grease at every engine oil change. The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point. Grease at every engine oil change. The control arm blocks have g...
Page 24
The deck spring tension is critical. If the tension is too much, it will cause the spring to break. If too loose, the belt can jump off or slip on the pulleys and cause a cut quality issue. With the deck up, the spring coil gap should be about .025˝ - .030˝ (about the thickness of a credit card). Sp...
Page 25: Parts Section
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Page 46: 2015 Limited Warranty
2015 limited warranty for bad boy commercial mower (czt, stand on, diesel, outlaw, outlaw extreme, and outlawxp) 1. What this warranty covers, and for how long: bad boy, inc. Will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in ma...
Page 47: Warranty Registration
Bad boy, inc. 102 industrial drive batesville, ar 72501 www.Badboymowers.Com technical support: ............................................................Techsupport@badboymowers.Com warranty: .....................................................................................Warranty@badboymower...
Page 48: Www.Badboymowers.Com
For additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501.