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Bad Boy 644582 Owner's Manual

Manual is about: hd electric

Summary of 644582

  • Page 1

    Owner’s guide 644582 hd electric revised august 2015 issued may 2015.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before you drive the vehicle, read this owner’s guide. This guide contains mainte- nance and operation information. The illustrations can show items that are optional for your vehicle. You can do most of the service procedures in this guide with common,...

  • Page 3: Owner’S Guide

    Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. E-z-go division of textron inc. Prohib- its and disclaims respons...

  • Page 4: Forward

    Forward ii owner’s guide this vehicle was designed and manufactured in the united states of america (usa). The standards and specifications listed in the following text originate in the usa unless other- wise indicated. Use original equipment manufacturer (oem) approved parts to keep the warranty ef...

  • Page 5: Table of Contents

    B table of contents iii owner’s guide safety general ......................................................................................................................... 1 notices, cautions, warnings and dangers .................................................... 1 general operation .............

  • Page 6: Table of Contents

    B iv table of contents owner’s guide before initial use..................................................................................................... 17 charger ....................................................................................................................... 18 on-board ...

  • Page 7: Table of Contents

    B table of contents v owner’s guide taillight ............................................................................................................... 33 fuse replacement................................................................................................... 33 transporting vehicle...

  • Page 8: Table of Contents

    B vi table of contents owner’s guide.

  • Page 9: Safety

    Safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 1 owner’s guide safety general for any questions about material in this manual, contact an authorized representative. Read and understand all labels on the...

  • Page 10: Safety

    2 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. This manual contains recommended maintenance procedures from the manufacturer. Follow these procedures and fault isolation information to g...

  • Page 11: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 3 owner’s guide general operation read the following warnings before attempting to operate the vehicle. When you leave the vehicle, turn the key to the o...

  • Page 12: Safety

    4 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Remove all jewelry before you service the vehicle. Do not allow loose clothing or hair to contact the moving parts. Do not touch hot object...

  • Page 13: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 5 owner’s guide labels and pictograms 74821g06 75696g01 do not fill gas can in load bed max side slope 14° high center of gravity may cause tip over warn...

  • Page 14: Safety

    6 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.

  • Page 15: General Specifications

    General specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 7 owner’s guide general specifications model: hd electric type: electric 72v powered truck model year: 2016 part no:. 644586 solid state co...

  • Page 16: General Specifications

    8 owner’s guide general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Vehicle dimensions recommended max side tilt 25% or 14 o recommended max ramp grade 25% or 14 max o max 78 in. (198 cm) 111...

  • Page 17: General Specifications

    B general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 9 owner’s guide turning diameter and incline information turning clearance diameter 24 ft (7.3 m).

  • Page 18: General Specifications

    10 owner’s guide general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.

  • Page 19: Introduction

    Introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 11 owner’s guide introduction features general information if the vehicle has accessories that were installed at the factory, some accessories contin...

  • Page 20: Introduction

    12 owner’s guide introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 3. Direction selector to prevent loss of control or possible damage to the vehicle, do not move the direction selector while the veh...

  • Page 21: Introduction

    B introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 13 owner’s guide 8. Ac outlet (if equipped) the ac outlet is found on the panel below the driver seat. The ac outlet supplies power to the onboard ...

  • Page 22: Introduction

    14 owner’s guide introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 17. Electric truck bed lift switch the switch for the electric lift is on the driver’s side of the seat panel. The switch actu- ates...

  • Page 23: Notes:

    15 owner’s guide notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction.

  • Page 24: Introduction

    16 owner’s guide introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.

  • Page 25: Operating Procedures

    Operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 17 owner’s guide operating procedures serial number location the pin plate is attached to the frame below the seat wrap panel. Two serial num...

  • Page 26: Operating Procedures

    B 18 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide explosive hydrogen gas is created during the charge cycle of the batteries. Good ventilation is necessary to remove gas fr...

  • Page 27: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 19 owner’s guide the on-board charger is below the driver side of the truck bed. The on-board charger is wired to the batteries. Before you...

  • Page 28: Operating Procedures

    B 20 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide driver and passengers must stay in their seats while the vehicle is in motion. Always keep feet, legs, hands and arms insi...

  • Page 29: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 21 owner’s guide direction selector operation to prevent loss of control, do not move the direction selector to a different position while ...

  • Page 30: Operating Procedures

    B 22 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide truck bed operation failure to follow these instructions can cause personal injury, damage the vehicle or cause the vehicl...

  • Page 31: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 23 owner’s guide truck bed handle/latch operation use caution when you operate the truck bed latch to make sure the truck bed does not acci...

  • Page 32: Operating Procedures

    B 24 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide speed control/regenerative braking the motor speed is sensed and controlled by the controller. As the vehicle accelerates ...

  • Page 33: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 25 owner’s guide anti-roll back feature anti-roll back, like walk-away, limits reverse motion of the vehicle down a slope to less than 2 mp...

  • Page 34: Operating Procedures

    B 26 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide starting vehicle on a hill to decrease the risk of roll-back, do not release the brake until the motor has started. Do not...

  • Page 35: Notes:

    27 notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide.

  • Page 36: Operating Procedures

    28 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s guide.

  • Page 37: Maintenance

    Maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 29 owner’s guide maintenance vehicle cleaning and care read and understand all instructions supplied by the manufacturer of the pressure washer before...

  • Page 38: Maintenance

    30 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide battery disposal return used batteries to the manufacturer or lead smelter for recycling purposes. For neutralized spills, put residu...

  • Page 39: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 31 owner’s guide 2. Put the jack at the center of the front axle. 3. Lift the vehicle enough to put two jack stands below the front frame crossmembe...

  • Page 40: Maintenance

    32 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide use caution when you inflate the tires. Because of the low volume of the small tires, over inflation can occur in seconds. Over infla...

  • Page 41: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 33 owner’s guide light bulb replacement to decrease the risk of premature bulb failure, do not allow your fingers to contact new bulbs. Use clean, d...

  • Page 42: Maintenance

    34 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide transporting vehicle towing do not ride or allow other people on the vehicle being towed. Do not try to tow the vehicle with ropes, c...

  • Page 43: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 35 owner’s guide wear eye protection when you service the vehicle. Be careful when you do work around batteries, use solvents or compressed air. To ...

  • Page 44: Maintenance

    36 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide brakes always inspect the pedal travel before you operate a vehicle to confirm some brake function is found. Make sure you do all bra...

  • Page 45: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 37 owner’s guide rear axle the only maintenance necessary for the first five years is the inspection of the rear axle for lubricant leakage. Unless ...

  • Page 46: Maintenance

    38 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide hardware normally, three classes of standard hardware and three classes of metric hardware are used in the vehicle. Grade 5 hardware ...

  • Page 47: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 39 owner’s guide battery charging and maintenance safety always obey the following warnings when working on or near batteries. To prevent the risk o...

  • Page 48: Maintenance

    40 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide battery a battery is described as two dissimilar metals immersed in an acid. If the acid is absent or if the metals are not dissimi- ...

  • Page 49: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 41 owner’s guide a battery being charged will ’gas’ with most gassing occurring at the end of the charging cycle. This gas is hydrogen which is ligh...

  • Page 50: Maintenance

    42 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide the electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes. Clean all electrolyte spills to t...

  • Page 51: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 43 owner’s guide battery replacement remove the battery hold downs and cables. Remove the batteries with a commercially available lifting device. If...

  • Page 52: Maintenance

    44 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide prolonged storage disconnect the battery charger, controller and other electronic devices for extended storage. All connected electro...

  • Page 53: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 45 owner’s guide • the charger connector and cord set must be protected from damage. The charger connector and cord set must be used in an area wher...

  • Page 54: Maintenance

    46 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide quality hydrometers are equipped with an internal thermometer that will measure the temperature of the electrolyte and will include a...

  • Page 55: Notes:

    47 notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide.

  • Page 56: Maintenance

    48 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s guide.

  • Page 57: Periodic Service Schedule

    Periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 49 owner’s guide periodic service schedule periodic service schedule * - check c&a - check & adjust cl - clean r - replace remarks befor...

  • Page 58: Periodic Service Schedule

    50 periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s guide.

  • Page 59

    Read the following warnings before operating vehicle: to prevent personal injury or death, observe the following: when vehicle is to be left unattended, engage park brake, move direction selector to neutral, turn key to off position and remove from key switch. Drive vehicle only as fast as terrain a...

  • Page 60

    Contact us: bad boy buggies 1451 marvin griffin road augusta, georgia 30906-3852 usa fax: 855-256-9900 e-mail: info@badboybuggies.Com for parts and repair, contact local dealer. Dealers can be located at www.Badboybuggies.Com copyrighted material this manual may not be reproduced in whole or in part...