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- Owner's, Service & Parts Manual
Bad Boy AOS Diesel Owner's, Service & Parts Manual
Summary of AOS Diesel
Page 1
Zero-turn mower owner’s, service & parts manual for additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501 (870) 698-0090 ©2013 11-12 outlaw xp model.
Page 2: Table of Contents
Table of contents basic information ........................................................................................... Section 1 (pages 4–5) bad boy safety guidelines ............................................................................. Section 2 (pages 5–6) operation .................
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This manual applies to the following equipment: bad boy outlaw xp series outlaw xp 5400 54˝ 852cc kawasaki outlaw xp 6100 61˝ 852cc kawasaki outlaw xp 7200 72˝ 852cc kawasaki outlaw xp 6100 61˝ 36hp vanguard outlaw xp 7200 72˝ 36hp vanguard 72˝ blade hi-lift fusion gator blade wave blade 038-7230-00...
Page 4: Section 1:
Section 1: basic information congratulations on the purchase of your new bad boy mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new bad boy. Also, ...
Page 5: Section 2:
Section 2: mower safety guidelines never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed t...
Page 6: Section 3:
2.23 safety warning decals are located on the mower and should always be observed and followed. 2.24 never operate the mower with the discharge chute open. 2.25 prevent fires—remove grass and debris from engine compartment and muffler area, before and after operating machine, especially after mowing...
Page 7: Section 4:
3.9 increase rpm by sliding the throttle to fast position, toward the rabbit. 3.10 owners must become familiar with the controls before operating a zero-turn radius vehicle. 3.11 start slowly and build your skill level. Have ample practice before using the machine at full capabilities. 3.12 be comfo...
Page 8: Section 5:
Section 5: mower storage & transportation 5.1 keep machine from collecting debris by storing in a covered area while not in use. 5.2 fuel can harm your machine if left for more than 30 days without changing, especially if the fuel contains ethanol. Never use fuel with more than 10% ethanol by volume...
Page 9: Section 7:
6.5 q: do you offer touch-up paint for your mowers? 6.5 a: touch-up paint is available. Contact your local dealer for more information. 6.6 q: how durable is the electric deck lift? 6.6 a: the actuator which controls the deck height is designed for moving loads of up to 1000 pounds and has a static ...
Page 10: Section 8:
Section 8: moving inoperable mower 8.1 do not tow machine. Use a winch to load on a trailer for transporting. 8.2 attention: return bypass valves to operating position before running mower following repairs. 8.3 if it is necessary to move mower when the engine is inoperable, the hydraulic drive pump...
Page 11: Section 10:
Section 10: mower blade maintenance 10.1 check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within...
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How to choose the right blade essentially there are only two basic styles of mowing blades used or approved for use on our current products: 1) the standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the la...
Page 13: Service Section
Service section section 1: hydrostatic system to change hydro oil on the outlaw xp, remove oil return lines from side of hydro tank and place them in a disposable oil container. Start and run mower until oil level is reduced down to about 2˝ of oil remaining in the tank. Do not allow air to enter th...
Page 14: Section 2: Drive Belt
Section 2: drive belt shown above is a typical pump belt tensioner for outlaw models. Factory setting is about .030˝ (about the thickness of a credit card) between coils as shown. Shown to the right is a typical pump belt layout for most models. Page 14.
Page 15: Section 3: Engine
Section 3: engine most models have a drain hose installed on the engine, for easier oil changes. All gas engines used by bad boy use 10w30 and have an oil capacity of 2 quarts. Bad boy recommends that the oil and filter be changed every 50 hours of usage. The fuel filter is located in the fuel line ...
Page 16: Section 4: Electrical System
Section 4: electrical system on most larger commercial engines (27 hp and up), the 25 amp main fuse is located about 3˝ from the starter on the engine. (shown in first image on right). On smaller commercial and light duty commercial mowers, the 25 amp main fuse is located just behind the battery con...
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Page 18: Section 5: Frame
Section 5: frame for non-suspension models, torque front fork castle nut to 40 ft. Lbs. Be sure to spin the fork while torquing the nut to ensure that no bearing damage is done. The torque for suspension forks should be 50 ft. Lbs. Torque rear wheel lugs to 65-75 ft.Lbs. Re-torque at every oil chang...
Page 19: Section 6: Cutting Deck
The pump belt tensioner is located under the engine and has a grease fitting at its pivot point. Grease at every engine oil change. The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point. Grease at every engine oil change. The control arm blocks have g...
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The deck spring tension is critical. If the tension is too much, it will cause the spring to break. If too loose, the belt can jump off or slip on the pulleys and cause a cut quality issue. With the deck up, the spring coil gap should be about .025˝ - .030˝ (about the thickness of a credit card). Sp...
Page 21: Mowing Tips:
Mowing tips: • mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck. • don’t cu...
Page 22: Parts Section
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Page 43: Warranty Registration
Page 43 bad boy, inc. 102 industrial drive batesville, ar 72501 1.866.622.3269 www.Badboymowers.Com technical support: brad covington ................................................................. Brad.Covington@badboymowers.Com taylor prince .........................................................
Page 44: Www.Badboymowers.Com
For additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501 (870) 698-0090 place stamp here post office will not deliver without postage bad boy mowers 102 industrial drive batesville, ar 72501 cut and mail or fill out online under ...