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Bailey 2002 Series Owner's Manual

Manual is about: 2002 Series

Summary of 2002 Series

  • Page 1

    Bailey of bristol 2002 series owners manual.

  • Page 3: Owner’S Details

    Model _________________________________________________ v.I.N. __________________________________________________ owner’s name __________________________________________ address ________________________________________________ _______________________________________________________ _________________...

  • Page 4: To Join Or Request An

    To join or request an information pack call free 0800 52 11 61 quoting ref. Bob or if you prefer, send your name and address, quoting ref: bob, to: the caravan club, dept. Ms, freepost, east grinstead, west sussex rh19 1zb (no stamp needed) and we’ll send you an information pack including an applica...

  • Page 5: Chapter 1 Introduction

    Chapter 1 introduction ................................................................ 1 introduction ................................................................................................ 1 warranty ............................................................................................

  • Page 6: Chapter 5 General

    Remi care door flyscreen ................................................................. 111 remi care half door flyscreen ..................................................... 112 remi top fixed ventilation rooflight ...................................... 107 remi joy combination window blinds .....

  • Page 7: Introduction

    1 chapter 1 introduction introduction bailey of bristol welcome you to the ranks of bailey owners. This handbook has been designed to enable you to derive the maximum benefits and enjoyment from your caravan, its information will be of benefit to both experienced and new caravanners alike. Several s...

  • Page 8: Introduction

    2 chapter 1 introduction warranty any claims under warranty must be made through the retailer from whom the caravan was purchased. It is with the retailer that the purchaser’s contract of sale exists and consequently bailey caravans cannot enter into any discussions with the purchaser. Bailey retail...

  • Page 9: Introduction

    3 chapter 1 introduction caravan registration and identification scheme (c.R.I.S) this caravan has been security marked and recorded under the caravan registration and identification scheme that is organised by the caravan industry. Shortly after purchasing this caravan you should receive your touri...

  • Page 10: Introduction

    4 chapter 1 introduction safety this handbook contains the information that you will require for safe enjoyment of your tourer. All of the information contained herein is important. However to draw your attention to specific items we have prefixed them as cautions and warnings. Cautions are items th...

  • Page 11: Introduction

    5 chapter 1 introduction vi) never use portable cooking or heating equipment, other than electric heaters that are not direct radiant type, as it is a fire and asphyxiation hazard. Vii) your tourer is a compact living environment, and appliances should be treated in the same way as those in the home...

  • Page 12: Caravan & Tow Vehicle

    6 chapter 2 caravan & tow vehicle introduction: choosing the right car and caravan combination for safe and stable towing is both an art and a science. It may seem complicated to the newcomer, but a few minutes spent understanding the basic principles, common terms and definitions in use will be wor...

  • Page 13: Caravan & Tow Vehicle

    7 chapter 2 caravan & tow vehicle note: i. Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan. E.G. Optional equipment, essential habitation equipment and personal effects such as clothing, food, bicycles, sailboard, sports equipment etc. ...

  • Page 14: Caravan & Tow Vehicle

    8 chapter 2 caravan & tow vehicle another simple method is to use bathroom scales and a suitable piece of strong timber as a platform to rest the tow hitch on. The timber can be placed vertically between the caravan tow hitch and the bathroom scales. The timber should be of such length that when the...

  • Page 15: Caravan & Tow Vehicle

    9 chapter 2 caravan & tow vehicle maybe no yes equal 85%.

  • Page 16: Caravan & Tow Vehicle

    10 chapter 2 caravan & tow vehicle ii. Above 1600cc petrol or 1800cc diesel such engines should manage a caravan weighing up to 100% of the kerb weight of the towing vehicle and still give adequate performance. The towing vehicle manufacturer’s towing limit is, in some cases, less than the kerb weig...

  • Page 17: Caravan & Tow Vehicle

    11 chapter 2 caravan & tow vehicle secondary braking cable (break away device) always ensure this is looped around a secure part of the towing bracket or towing vehicle and secured back on itself with the spring clip provided. Never loop it around the towball. Warning: it is a legal requirement to u...

  • Page 18: Caravan & Tow Vehicle

    12 chapter 2 caravan & tow vehicle incorrect incorrect correct heavy items medium items light items.

  • Page 19: Caravan & Tow Vehicle

    13 chapter 2 caravan & tow vehicle 3. Tyre pressures are correct according to the service handbook (remember to check the spare as well) 4. Ensue all loose articles are stowed securely caution: do not store heavy items in roof lockers. Televisions must always be secured at floor level when towing. 5...

  • Page 20: Caravan & Tow Vehicle

    14 chapter 2 caravan & tow vehicle warning: all gas appliances and the gas bottles must be turned off whilst towing warning: it is recommended that a minimum of 2 people work together when hitching up the caravan to the tow vehicle. To hitch the caravan to the tow vehicle ensure that the caravan is ...

  • Page 21: Caravan & Tow Vehicle

    15 chapter 2 caravan & tow vehicle the final positioning should be carried out by maneuvering the caravan by hand. Carefully release the caravan handbrake. Manoeuvre the caravan by hand to position the caravan’s tow hitch directly over the car’s tow ball. Caution: always manoeuvre the caravan by pus...

  • Page 22: Caravan & Tow Vehicle

    16 chapter 2 caravan & tow vehicle connect both the grey and black 7 pin plugs to the car’s relevant sockets ensuring there is enough loose cable for cornering, but not too much which can drag on the ground. Check all car and caravan road lights are working and the operation of the brake lights. Pic...

  • Page 23: Caravan & Tow Vehicle

    17 chapter 2 caravan & tow vehicle caravan handling allow for the caravan being slightly wider than the car. Allow additional distance from the kerb with caravan wheels so that they are not ‘bumped’. When passing other vehicles allow more than the normal clearance for driving solo. Overtaking and st...

  • Page 24: Caravan & Tow Vehicle

    18 chapter 2 caravan & tow vehicle space as is possible between your caravan and the high sided vehicle. Mirrors the law requires the driver of the towing vehicle to have an adequate view to the rear. If there is no rear view through the caravan windows it may be necessary to have additional exterio...

  • Page 25: Caravan & Tow Vehicle

    19 chapter 2 caravan & tow vehicle vii. Being overtaken by a high-sided vehicle. Viii. Erratic driving. Ix. Mixing radial and cross ply tyres. X. Nose of caravan is towing too high. Xi. Insufficient noseweight. For best stability aim at an 85% ratio of weights (see page 10). Stabilisers a stabiliser...

  • Page 26: Caravan & Tow Vehicle

    20 chapter 2 caravan & tow vehicle terminal colour function 1 yellow l/h indicator 2 blue rear fog lamp 3 white common return (earth) 4 green r/h indicator 5 brown r/h side tail 6 red stop lamp 7 black l/h side tail 12n (black) 1 6 7 5 3 2 4 12s (grey) terminal colour function 1 yellow reversing lig...

  • Page 27: Caravan & Tow Vehicle

    21 chapter 2 caravan & tow vehicle types of tyres fitted the tyres fitted by bailey caravans are suitable for towing at sustained speeds of up to 81 mph (130 kph) to allow for use in countries which permit this speed. Radial and cross ply tyres should never be mixed. It is dangerous and can cause sn...

  • Page 28: Caravan & Tow Vehicle

    22 chapter 2 caravan & tow vehicle otherwise be affected. Check all pressures only when tyres are cold. Warning: always check your caravan and tow vehicle tyre pressures prior to any journey. Consult your tow vehicle manufacture for the correct tow vehicle tyre pressures for towing. Wheels caravan w...

  • Page 29: Caravan & Tow Vehicle

    23 chapter 2 caravan & tow vehicle changing a wheel i. Unhitch caravan and ensure handbrake is applied. Ii. Lower corner steadies as safety measure to stabilise the caravan. Chock the un-punctured wheel on the opposite side of the caravan to prevent any movement. Iii. Slacken off wheel nuts on the w...

  • Page 30: Caravan & Tow Vehicle

    24 chapter 2 caravan & tow vehicle re-clamp it in this position. Operate the locking button on the hitch head and move the handle forward to release the mechanism. Operate the jockey wheel handle until the coupling head is clear of the towing ball. Caution: serious damage will occur unless the locki...

  • Page 31: Caravan & Tow Vehicle

    25 chapter 2 caravan & tow vehicle towing brackets all tow cars registered since 1 august 1998 must be fitted with a european type-approved towing bracket, by law. It is recommended that other cars not affected by this law use only towing brackets designed and tested to british standard bs (au) 114b...

  • Page 32: The Water System

    26 chapter 3 caravan service systems the water system water supply all models are supplied with a 12 volt submersible pump, controlled by a pressure switch. The water inlet is located in the off-side exterior wall, protected by a lift up lid. The submersible pump 1. Operation i. Raise watermaster ho...

  • Page 33: 2. Routine Maintenance

    27 chapter 3 caravan service systems caution: when refilling your water container always disconnect the plug from the housing and re-submerge the pump in the container before you switch the pump on again. Iv. To remove the pump assembly, raise the lid to clear the plug shoulder from the lid recess, ...

  • Page 34: 5. Notes

    28 chapter 3 caravan service systems v. Service inlet socket annually, (use whale’s ak8834 service kit containing all serviceable parts). V. Change aquasource inline filter (on pageant/senator only) once per season positioned beneath kitchen tap. 3. Cleaning containers and the system i. Cleaning ins...

  • Page 35: Priming The System

    29 chapter 3 caravan service systems priming the system i. Place pump into the container, submerging pump. Ii. Place pump plug assembly into inlet socket, close lid ensuring plug assembly shoulder locates into lid recess. Iii. Open all kitchen and bathroom taps to release air from system. Iv. Adjust...

  • Page 36: Adjusting Pressure Switch

    30 chapter 3 caravan service systems adjusting pressure switch if the battery voltage is not constant, cycling may occur even at higher flow rates. This can be minimised by adjusting the switch’s diaphragm sensitivity as follows: i. With the system properly primed, close all taps and showers. Ii. Le...

  • Page 37

    31 chapter 3 caravan service systems the water system (continued) the capacity of the inboard water tank is approximately 42 litres (9.2 gallons) always disconnect the external pump plug once filling operation is completed. Water can now be obtained from the in-board tank by switching pump switch on...

  • Page 38: Water System Winterisation

    32 chapter 3 caravan service systems aquasource direct mains water connection: (this is not included as standard equipment, but is available from your nearest bailey retailer). • the aquasource fits simply and securely to your whale socket system. • comes with 7.5m of foodgrade layflat hose, which i...

  • Page 39: Setting Up The Water System

    33 chapter 3 caravan service systems thoroughly. Iv. The submersible pump should be shaken out and stored in a dry place. V. Open drain plug on water heater. Caution: it is essential that the lever of ceramic ball mixer taps is fully raised and in the central position. Failure to do this will not al...

  • Page 40

    34 chapter 3 caravan service systems fitted to the wastewater outlets to direct the water into a suitable container. These are both available from your caravan retailer. Caution: ensure that the exit ends of the waste water pipes, that direct the waste water into the holding container, cannot be sub...

  • Page 41: The Gas System

    35 chapter 3 caravan service systems the gas system all gas appliances fitted to your bailey caravan are suitable for operation on both butane and propane without the need for adjustment. General information gas cylinders: bottled liquid petroleum gas (lpg) is the most convenient portable source of ...

  • Page 42: Changing Gas Cylinders

    36 chapter 3 caravan service systems all gas appliances in your tourer can have their gas supply individually isolated by turning off the relevant tap. The tap is either located on the centrally positioned gas manifold or directly beside the appliance. Regularly check flexible gas hose, joints and c...

  • Page 43: Gas Safety Advice

    37 chapter 3 caravan service systems iv. Remove regulator from cylinder v. Fit plastic protecting cap to cylinder with the full cylinder i. Remove plastic protector from cylinder ii. Connect regulator iii. Place cylinder in cradle in gas locker. Avoid tension on rubber gas hose iv. Connect retaining...

  • Page 44: Ventilation

    38 chapter 3 caravan service systems electrical switches. Open all doors and windows to disperse any gas escape. Butane/propane gas is heavier than air, any escaping gas will therefore collect at a low level. The strong unpleasant smell of gas will enable the general area of the leak to be detected....

  • Page 45: Obstructed In Any Way

    39 chapter 3 caravan service systems there is no danger when adequate ventilation is provided. Warning: under no circumstances caravan’s ventilation be blocked or obstructed in any way high level ventilation is via the roof lights. The low level ventilation is via the vents in the floor at the front...

  • Page 46: The Gas System

    40 chapter 3 caravan service systems the gas system (continued) appliances such as cookers with naked flames should never be used for room heating. No appliance shall be used inside when being connected to the external (bbq) socket.(senator only).

  • Page 47: On Arrival At Caravan Site

    41 chapter 3 caravan service systems the electrical system – 230 volt as in the home, care must be exercised when handling mains electricity. Your attention is drawn to the following notice as laid down by the institute of electrical engineers. Instructions for electricity supply - low voltage (230 ...

  • Page 48: Circumstances Be Used.

    42 chapter 3 caravan service systems ii. Then disconnect the pitch lead. In case of difficulty consult an approved electrical installation contractor (who may be the local electricity board). It is dangerous to attempt modifications and additions yourself. Warning: lampholder-plugs (bayonet-cap adap...

  • Page 49: Overseas Connections

    43 chapter 3 caravan service systems it is always advisable to have at least one other mains appliance switched on with the charger unit to minimise the chance of damage to it. Caution: do not connect the 12 volt output of the generator to the battery terminals. The ac ripple must not exceed 10%. Ov...

  • Page 50

    44 chapter 3 caravan service systems the unit gives overload and earth leakage protection for the 230v electrical supply in your caravan. For normal operation all switches on the unit need to be in the on position. The switches on the left of the unit are known as m.C.B.’s (miniature circuit breaker...

  • Page 51

    45 chapter 3 caravan service systems warning: always disconnect the electrical connector between the towing vehicle and the caravan before connecting a 230v supply to the caravan and before charging the caravan battery by any other means. It is possible that all of the 230v mains electrical equipmen...

  • Page 52

    46 chapter 3 caravan service systems.

  • Page 53

    47 chapter 3 caravan service systems the electrical system – 12 volt these units provide, via 230 volt ac, a 12 volt dc supply to the 12 volt equipment and charging of the caravan battery. Maximum is 10 amps and incorporates full automatic charging regulation. This means only the current the battery...

  • Page 54: The Bca 1212 Unit

    48 chapter 3 caravan service systems the electrical system – 12 volt (continued) the control panel is fitted with a master 12-volt switch; this enables you to isolate the 12-volt supply in the caravan. The control panel controls the operation of various 12v equipment i) indicated charge level of the...

  • Page 55

    49 chapter 3 caravan service systems ii) water pumping light, is only activated when the pump is running iii) water pump isolation switch. Selects either interior (up position) senator only or exterior (down position). Off is central the 12-volt electrical system fuses are located in the caravan bed...

  • Page 56

    50 chapter 3 caravan service systems auxiliary battery storage/mains inlet the battery and 230v mains inlet are located in a special locker mounted in the side of the caravan. The door frame has a cable recess allowing the door to be locked when the mains cable is connected. This locker will accommo...

  • Page 57: Control Panel Spb2

    51 chapter 3 caravan service systems control panel spb2.

  • Page 58: Caravan Equipment

    52 chapter 4 caravan equipment the truma ultrastore water heater operating instructions filling the truma ultrastore with water i. Check that the safety/drain valve in the cold water intake is closed. Lever should be in the horizontal position, position (e). Ii. Open the hot tap in bathroom or kitch...

  • Page 59: Caravan Equipment

    53 chapter 4 caravan equipment switching off (gas operation) switch off the water heater at the side switch (a). Mount cowl cover. Drain the water if there is a risk of frost. Close quick-acting valve in the gas supply line if the appliance is not to be used for an extended period of time and close ...

  • Page 60: Caravan Equipment

    54 chapter 4 caravan equipment the truma ultrastore water heater (continued) draining the water heater i. Disconnect power for water pump (main switch or pump switch). Ii. Open hot water taps in bathroom and kitchen. Iii. Open safety / drain valve in vertical position, position (f). Iv. The water he...

  • Page 61: Caravan Equipment

    55 chapter 4 caravan equipment the water tank in the truma-ultrastore is of high quality food-grade stainless steel. The special equipment available below, water hose connections and the safety/drain valve fulfil the ec guideline for quality in plastic parts (90/396/eec). Caution: in order to preven...

  • Page 62: Caravan Equipment

    56 chapter 4 caravan equipment the truma ultrastore water heater (continued) general safety notes: in the event of leaks in the gas systems or if there is a smell of gas: - extinguish all naked flames - do not smoke - switch off the appliance and the gas cylinder - open the windows - do not operate ...

  • Page 63: Caravan Equipment

    57 chapter 4 caravan equipment the truma ultrastore water heater (continued) vi. If the burner makes an unusual noise or if the flame lifts off, it is likely that the regulator is faulty and it is essential to have it checked. Technical data water contents: 10 litres water pressure: up to max. 2.8 b...

  • Page 64: Caravan Equipment

    58 chapter 4 caravan equipment the truma s 3002 el space heater gas operation switching on i. Turn on gas cylinder. Ii. Turn control knob to thermostat setting 1 - 10 and press it down as far as the stop. At the same time keep operating the piezo ignitor rapidly until the flame ignites. Iii. Keep th...

  • Page 65: Caravan Equipment

    59 chapter 4 caravan equipment the truma s 3002 el space heater (continued) always wait at least 2 minutes before attempting to re-ignite, otherwise there is a risk of blowbacks (misfiring)! This also applies if a working heater goes out and has to be re-lit. V. To ensure even and rapid warm air dis...

  • Page 66: Caravan Equipment

    60 chapter 4 caravan equipment the truma s 3002 el space heater (continued) iii. Any alteration to the appliance (including exhaust duct and cowl) or the use of spare parts and accessories which are important to the function of the heater and which are not original truma parts, as well as the non-ob...

  • Page 67: Caravan Equipment

    61 chapter 4 caravan equipment from overheating. Do not place flammable objects near the heater. Please follow these guidelines in the interest of your own safety. Ix. If the burner makes an unusual noise or if the flame lifts off while burning, it is likely that the regulator is faulty, and it is e...

  • Page 68: Caravan Equipment

    62 chapter 4 caravan equipment iv. Always connect the pressure regulator to the gas cylinder with great care. Inspect the regulator connection hoses regularly for signs of weakness. Caravanning gas cylinders must always be upright. Technical data type of gas : liquid gas (propane/butane) rated therm...

  • Page 69: Caravan Equipment

    63 chapter 4 caravan equipment switching on caution: before switching on, ensure that the fuse protection for the power supply of the camp site is sufficient for the selected power setting (b) – see technical data. Warning: the pitch lead for the caravan must be fully unwound prior to use. 1. Push t...

  • Page 70: Caravan Equipment

    64 chapter 4 caravan equipment the truma s 3002 el space heater (continued) 5. Any alteration to the appliance (including exhaust duct and cowl) or the use of spare parts and accessories which are important to the function of the heater and which are not original truma parts, as well as the non-obse...

  • Page 71: Caravan Equipment

    65 chapter 4 caravan equipment a = manual control (e.G. For ventilation) adjust desired output at the control knob. B = off (or automatic operation/heating with heaters trumatic s 3002 k and s 5002 k) c = automatic operation (heating) the output steadily adjusts to the respective heat emission of th...

  • Page 72: Caravan Equipment

    66 chapter 4 caravan equipment warm air distribution the warm air system is designed individually for each type of vehicle on a modular basis. There is an extensive expansion programme available with accessories for retrofitting (see brochure). You can obtain diagrams free of charge from the truma s...

  • Page 73: Caravan Equipment

    67 chapter 4 caravan equipment note: if the air output drops or the operating noise increases, the fan impeller wheel may be severely soiled. Cleaning (with switched off appliance!). Caution: we recommend removing dust which has collected on the heat exchanger and base plate of the heater and on the...

  • Page 74: Caravan Equipment

    68 chapter 4 caravan equipment truma triomatic automatic gas change-over system operating instructions warning: always ensure that the gas cylinders are in an upright position and secured against tipping over. The operating and reserve cylinder regulators (6+7) have combination fittings for the cyli...

  • Page 75: Caravan Equipment

    69 chapter 4 caravan equipment regardless as to whether the gas is supplied from the operating cylinder or the reserve cylinder. The two medium pressure regulators are the operating cylinder regulator (green type plate) and the reserve cylinder regulator (red type plate). The gas cylinder that is su...

  • Page 76: Caravan Equipment

    70 chapter 4 caravan equipment 4. If the pressure gauge indicates the same pressure after a period of 10 minutes there are no leaks. If the pressure drops the gas system is leaking. The gas system should then be inspected and repaired by a competent person. Technical data operating pressure 30 mbar ...

  • Page 77: Caravan Equipment

    71 chapter 4 caravan equipment the country leisure cooking appliances operating instructions ensure the gas cylinder is turned on. In the event of a gas smell turn off at the cylinder and contact supplier. The argent hob hotplate burners warning: glass lids may shatter when heated. Turn off all burn...

  • Page 78: Caravan Equipment

    72 chapter 4 caravan equipment cooking appliances (continued) for simmering, turn the knob further anti-clockwise to the low rate position. To turn the burner off, rotate knob fully clockwise until the line on the knob lines up with the dot on the control panel. The burners on this appliance have fi...

  • Page 79: Caravan Equipment

    73 chapter 4 caravan equipment oven 1. Ensure the gas cylinder is connected and turned on. In the event of a gas smell turn off at gas cylinder and contact supplier. 2. Remove all accessories and packing that may be in the oven and clean the interior before using it for the first time. Use soap and ...

  • Page 80: Caravan Equipment

    74 chapter 4 caravan equipment 8. Oven shelves : the oven shelves have been designed to allow good circulation at the rear of the oven and are also fitted with a raised bar to prevent trays or dishes making contact with the back of the oven. To remove a shelf, pull forward until it stops, raise at f...

  • Page 81: Caravan Equipment

    75 chapter 4 caravan equipment dish gas mark shelf position cooking time scones 7 2 8-15 mins small cakes 5 2 15-25 mins victoria sandwich 4 2 20-30 mins puff 8 2 15-30 mins flaky 7 2 15-30 mins shortcrust 6 2 15-55 mins shortbread fingers 3 2 25-30 mins rice pudding 2 3 100-120 mins baked custard 3...

  • Page 82: Caravan Equipment

    76 chapter 4 caravan equipment do not allow children near the cooker when in use. Turn pan handles away from the front so that they cannot be caught accidentally do not allow fats or oils to build up in the oven trays or base do not use abrasive cleaners or powders that will scratch the surfaces of ...

  • Page 83: Caravan Equipment

    77 chapter 4 caravan equipment the fire sentry smoke alarm the smoke alarm is operational once the battery is connected. When products of combustion are sensed, the unit sounds a loud pulsating alarm until the air is cleared. False alarms ‘hush’ control units with the ‘hush’ feature have the capabil...

  • Page 84: Caravan Equipment

    78 chapter 4 caravan equipment electrolux refrigerator when using your refrigerator for the first time, it is advisable to wash the interior and its accessories. When the caravan is on tow, the refrigerator should be operated electrically, i.E. From the 12v battery in the towing vehicle and not by m...

  • Page 85: Caravan Equipment

    79 chapter 4 caravan equipment this, the toggle switch (f) should be ‘on’ during gas operation. An indicator lamp in the switch flashes when the automatic igniter attempts to light the burner. Otherwise this lamp is off. Lp gas operation – rm 4270 i. Open the shut-off valve of the gas bottle (check ...

  • Page 86: Caravan Equipment

    80 chapter 4 caravan equipment 12v operation only operate your refrigerator on 12v when the engine of your vehicle is running otherwise your battery will soon become discharged. Before operating the refrigerator on 12v it should be pre-cooled together with its contents by running it on bottled gas o...

  • Page 87: Caravan Equipment

    81 chapter 4 caravan equipment rm 6291l automatic ignition 1. Set energy selector switch (a) to gas. 2. Press and hold rotary switch. 3. The ignition process is activated automatically, accompanied by a ticking sound; the indicator lamp (d) will flash. Upon successful ignition, the sound and the fla...

  • Page 88: Caravan Equipment

    82 chapter 4 caravan equipment with automatic flame protection, which automatically cuts off the supply of gas approximately 30 seconds after the flame goes out. When using for the first time, and after changing the gas cylinder, the gas pipes may contain air. By means of brief operation of the refr...

  • Page 89: Caravan Equipment

    83 chapter 4 caravan equipment gas. The desired power option is selected by means of energy selector switch (a). Energy selector switch (a) has four settings: ac mains power, dc (12v), gas (liquid gas), o (off). Electrical operation 1. 12v dc the refrigerator should only be used while the motor is r...

  • Page 90: Caravan Equipment

    84 chapter 4 caravan equipment manual ignition 1. Set energy selector switch (a) to gas 2. Press and hold rotary switch. 3. Activate piezo ignition (c) several times at intervals 1-2 seconds. 4. Check the inspection glass to see whether there is a flame (the inspection glass is inside the refrigerat...

  • Page 91: Caravan Equipment

    85 chapter 4 caravan equipment useful hints make sure that : i. The refrigerator is not operating in 12v when the vehicle is parked, otherwise you may drain the car battery. Ii. Defrosting is carried out periodically. Iii. The refrigerator is clean and dry with the door left open when it is not in u...

  • Page 92: Caravan Equipment

    86 chapter 4 caravan equipment periodically but make sure that the refrigerator is switched off when doing this. Travel catch all models are fitted with a travel catch to keep the refrigerator door securely closed when the vehicle is on the move. Remember always to push the catch down so that its lo...

  • Page 93: Caravan Equipment

    87 chapter 4 caravan equipment the thetford cassette porta potti c2 preparing for use i. Open access door on the side of the caravan and swing out fresh water fill funnel. Ii. Fill freshwater tank using a hose or jerry can until water funnel level reaches neck (senator only: a power supply is provid...

  • Page 94: Caravan Equipment

    88 chapter 4 caravan equipment the thetford cassette porta potti c2 (continued) vii. Slide the cassette, pour out spout facing outside into the caravan through access door. Never force insertion or removal of the cassette tank, damage to system can occur. Viii. Make sure the cassette is secured by t...

  • Page 95: Caravan Equipment

    89 chapter 4 caravan equipment the thetford cassette porta potti c2 (continued) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15.

  • Page 96: Caravan Equipment

    90 chapter 4 caravan equipment the thetford cassette porta potti c2 (continued) xiii. Remove spout cap. Grasp unit by upper carrying handle nearest to pour out spout. Place other hand on upper rear hand grip so that the air relief valve button can be depressed with thumb while emptying, to ensure sm...

  • Page 97: Caravan Equipment

    91 chapter 4 caravan equipment the thetford cassette c-200 cw / cwe the unit consists of two sections, a permanently installed toilet system and a slide out waste holding tank. The toilet section of the c-200 cw includes a rotatable bowl, removable seat and cover, a console with flush handle, a buil...

  • Page 98: Caravan Equipment

    92 chapter 4 caravan equipment v. Slide holding tank into position through access door (fig.5). Never force insertion as this can cause severe damage to the toilet. Vi. Make sure the holding tank is secured by the retaining clip (fig.6). Vii. Open the water fill door and add 50ml. Of aqua rinse. Thi...

  • Page 99: Caravan Equipment

    93 chapter 4 caravan equipment the thetford cassette c-200 cw / cwe (continued) 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11.

  • Page 100: Caravan Equipment

    94 chapter 4 caravan equipment authorised disposal point. Place the holding tank in the vertical position and rotate the pour-out spout upwards (fig.13). Xiv. Remove the measuring cap. Grasp the unit by upper carrying handle nearest pour-out spout. Place other hand on upper rear hand grip so that th...

  • Page 101: Caravan Equipment

    95 chapter 4 caravan equipment pour-out spout and leave the blade open so the cassette can dry. Caution: never use washing-up liquids which contain chlorine, solvents or other aggressive substances to clean the toilet. Winterising / storage the thetford cassette is easily winterised for storage. Emp...

  • Page 102: Caravan Equipment

    96 chapter 4 caravan equipment omnivent rooflight mounted extractor fan use ventilator (only for omnivent 12v) the ventilator is started by the red switch; or “blowing” or “suction”. The airflow is adjusted by the black switch: position 1 = 7m 3 /min. (245 cft/min.) (15w - 1.2 a) position 2 = 12m 3 ...

  • Page 103: Caravan Equipment

    97 chapter 4 caravan equipment the alko caravan chassis chassis members the alko lightweight chassis has been perfected by many years of research and development, supported by an exhaustive test programme. Manufactured from high quality steel, the chassis has extra deep sections to provide strength ...

  • Page 104: Caravan Equipment

    98 chapter 4 caravan equipment the galvanised chassis should not be painted or subjected to any other protective treatment. Should the galvanising become superficially damaged exposing the steel core, this should be cleaned and treated with a cold galvanising spray obtainable from vehicle accessory ...

  • Page 105: Caravan Equipment

    99 chapter 4 caravan equipment operation : type ak 10/2 – ak 300 coupling head lift locking trigger (ak 10/2), and lift handle upward and forward. Place the unlocked coupling onto the towing ball and with the slightest downward pressure it will lock onto the ball automatically. Ensure locking trigge...

  • Page 106: Caravan Equipment

    100 chapter 4 caravan equipment couplings i. Clean and grease spherical seat, bearing parts and pivot pins regularly. Ii. Thoroughly examine all moving parts for wear and correct functioning. Iii. Aks stabiliser heads must never be greased. Aks 2000 coupling caution: when using a caravan fitted with...

  • Page 107: Caravan Equipment

    101 chapter 4 caravan equipment then pull the coupling handle up and push it forward in the direction of the arrow. The hitch can then be lowered onto the vehicle tow ball by unwinding the jockey wheel. Put the opened coupling on the tow-ball of the towing vehicle and undo the coupling handle (2). I...

  • Page 108: Caravan Equipment

    102 chapter 4 caravan equipment on its own. However, press down with your hand as well. Closure and fastenings are automatic. Warning: the ball coupling is fully coupled (correctly connected) when the green band of the safety button is visible. Press the stabilising handle (1) down until it is over ...

  • Page 109: Caravan Equipment

    103 chapter 4 caravan equipment caution: during opening and closing, the aks 2000 must be operated one person only. Caution: never close the stabilising handle with a lever or your foot. Do not pull on the stabilising handle to manoeuvre the caravan. Warning: when opening or closing the stabilising ...

  • Page 110: Caravan Equipment

    104 chapter 4 caravan equipment the alko caravan chassis (continued) how to check the efficiency of the aks 2000: (i) couple the aks 2000 on (ii) pull stabilizing handle in off position 1 (iii) close stabilising handle till resistance is felt (friction linings are in contact with the tow ball - but ...

  • Page 111: Caravan Equipment

    105 chapter 4 caravan equipment the alko caravan chassis (continued) storing to reduce the possibility of contamination of component parts of the aks 2000 the stabilising handle should be closed. Towing ball the automobile towing ball should measure 50mm maximum and 49mm minimum diameter (din 74058)...

  • Page 112: Caravan Equipment

    106 chapter 4 caravan equipment braking system adjustment (at 500 miles, then every 3,000 miles or 1 year) i. Ensure the towing shaft with coupling heads is pulled fully forward (fig. 1). Ii. Release the handbrake to the fully off position. If the handbrake will not go down the whole way because of ...

  • Page 113: Caravan Equipment

    107 chapter 4 caravan equipment direction of the arrow embossed on the backplate until there is resistance in the wheel rotation (fig. 2). Vi. Slacken off the starwheel adjuster until the road wheel turns freely in the forward direction (fig. 2). Vii. Check the adjustment at the end of the brake cab...

  • Page 114: Caravan Equipment

    108 chapter 4 caravan equipment fig. 3 never bent or curved under any fittings. On tandem axles, using the double balance bar, a brake rod support tube (part no. 228827) must always be fitted on the end of the brake rod, passing through the centre aperture on the abutment. Xii. Remove the slack in t...

  • Page 115: Caravan Equipment

    109 chapter 4 caravan equipment xiii. Adjust the two locking nuts, forward of the spring cylinder (fig. 3), (on some chassis a single nyloc nut is used) to give 1mm of clearance on the spring cylinder. This cylinder (the energy store for the handbrake operation) must be able to rotate only, not slid...

  • Page 116: Caravan Equipment

    110 chapter 4 caravan equipment warning: the torque settings should be rechecked after 50 miles. Wheel bolts should never be lubricated. The alko caravan chassis (continued).

  • Page 117: Caravan Equipment

    111 chapter 4 caravan equipment remi care door flyscreen operating instructions i. To close remicare: pull handle/crossbar across door aperture until hook engages on closing profile. Ii. To open remicare: a) from inside. To release hook, pull handle/crossbar slightly toward you then, still holding t...

  • Page 118: Caravan Equipment

    112 chapter 4 caravan equipment remipart door flyscreen operating instructions the screen is designed to be used when the upper half of the stable door is open. Using the lower bar finger grip gently pull the screen downwards and around the curve towards the closed section of the door. Push firmly a...

  • Page 119: Caravan Equipment

    113 chapter 4 caravan equipment remi top fixed ventilation rooflight operating instructions caution: before towing please open the blinds and ensure the remitop is completely closed and both handles/locks are engaged. I. To open remitop: a) unlock by pressing buttons in centre of both handles/locks ...

  • Page 120: Caravan Equipment

    114 chapter 4 caravan equipment v. Cleaning: use a damp cloth, and if necessary, a normal household cleaner without abrasives or solvents. Caution: do not spray water under the cover. There is an air gap between the frame and the cover (for fixed air ventilation) through which water deliberately spr...

  • Page 121: Caravan Equipment

    115 chapter 4 caravan equipment remijoy combination window blinds (senator only) operating instructions the sun screen may be adjusted to any level by pulling gently upwards using the finger grip in the centre of the lower bar. This will also have the effect of giving visual privacy. To lower simply...

  • Page 122: Caravan Equipment

    116 chapter 4 caravan equipment remiflair combination window blinds. Operation and care the cassette contains a sun screen and a fly screen blind. The fly screen is operated by gently pulling down the handle nearest the window. It is designed to be either fully up or fully down. Push the handle towa...

  • Page 123: Caravan Equipment

    117 chapter 4 caravan equipment m. E. C. Caravan alarm pas 2 operating the alarm the pas 2 is simple to arm and disarm using the same procedures for both operations. The functions of the alarm can be operated by entering the correct code into the keypad, which should be done, in the following sequen...

  • Page 124: Caravan Equipment

    118 chapter 4 caravan equipment to disarm the alarm, follow this sequence. Press * to activate the control panel, the red led will now be illuminated to indicate the key pad is active, and the green led will be illuminated to show that the alarm is set. Press 1111 to enter your alarm code. Press 2 t...

  • Page 125: Caravan Equipment

    119 chapter 4 caravan equipment the keypad will now be set at new code (example 5678) factory set entry time: 18 seconds. Exit time: 18 seconds. M. E. C. Caravan alarm pas 2 (continued).

  • Page 126: General

    120 chapter 5 general general maintenance exterior the exterior bodywork of your caravan is very durable and easy to keep clean owing to its high gloss properties. To maintain a showroom finish one needs only to wash the caravan regularly with a car shampoo, rinse with cold water and leather off. Do...

  • Page 127: General

    121 chapter 5 general window catches and stays turn catch arm to the vertical position to open. A night vent position is available by locking the catch into the outer catchplate slot. The windows are held open by an adjuster knob, tightening off the knob in a clockwise direction will hold the window...

  • Page 128: General

    122 chapter 5 general ii. Sponge the affected area with warm soapy water taking care not to soak the material. Iii. Leave to dry in normal conditions. These actions will not affect the fr treatment of the fabric. Heavy soiling will require professional cleaning. Curtains all fabrics will fade to som...

  • Page 129: General

    123 chapter 5 general cleaning should be carried out immediately after use using warm soapy water and a soft cloth. Stubborn stains may be removed using diluted lemon juice. Thetford bathroom cleaner is suitable for cleaning the shower and vanity unit plastic items (sinks, shower trays, thetford toi...

  • Page 130: General

    124 chapter 5 general 4. The container should then be totally filled with water containing an appropriate disinfectant/sterilant solution and allowed to stand for the recommended contact time (e.G. Milton for 15 minutes). 5. The solution should be emptied from the container. 6. The opening of the co...

  • Page 131: General

    125 chapter 5 general suitable sterilising chemicals are available from your caravan dealer, accessory shop, chemists or home-brew shops. It is not, however, recommended to use bleach or sodium metabisulphite. This guidance has been prepared with the kind co-operation and assistance of the environme...

  • Page 132: General

    126 chapter 5 general fire and safety precautions warning: your attention is drawn to the notice affixed in the caravan advising on fire prevention, ventilation and what to do in case of fire. Ensure that the occupants are familiar with escape routes, in case of a fire. Children warning: do not leav...

  • Page 133: General

    127 chapter 5 general ventilation all ventilation complies with en 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air. In this case the confined atmosphere becomes depleted of oxygen which leads to the formation of the highly poisonous gas ‘carbon monox...

  • Page 134: General

    128 chapter 5 general portable appliances warning: never use portable cooking or heating equipment, other than electric heaters that are not of the direct radiant type, as it is a fire and asphyxiation hazard. Modifications warning: never allow modification of electrical or lpg systems and appliance...

  • Page 135: General

    129 chapter 5 general assembling the bunks 2 1 5 4 3 6.

  • Page 136: General

    130 chapter 5 general lift up bunk i. Remove cushions and draw the curtains. Ii/iii. Holding bunk in both hands pull it inwards whilst lifting upwards. Iv. The bunk mechanism will automatically lock in the up position. V. Release retaining straps on the underside of bunk base. The second half of the...

  • Page 137: General

    131 chapter 5 general fig. 1 fig. 2 assembling the bunks (continued) slatted bed (fig. 1) i. Grasp front rail. Ii. Walk backward holding rail until bed is fully extended. Iii. Arrange seat cushions to suit. Side dinette bed (fig. 2) i. Remove table from support leg. Ii. Place the table top between s...

  • Page 138: General

    132 chapter 5 general water system - fault finding fault - water not flowing from any tap when operated but pump runs cause cure freshwater tank empty check pump wired in reverse check wiring, refer to pump manufacturers’ instructions pump not primed refer to pump manufacturers’ instructions pipe in...

  • Page 139: General

    133 chapter 5 general fault - water flows from hot tap but has reduced flow from cold cause cure cold water pipe kinked preventing flow check and re-route if necessary blockage in cold pipe line disconnect pipes after 1st y connector and check up to tap cold tap not connected refer to installation i...

  • Page 140: General

    134 chapter 5 general fault - warm water flow out of cold tap cause cure hot water back feeding into cold line, fit non-return valve in cold supply near tap usually if mixer tap or single outlet hot and cold taps are being used fault - water heater pressure relief valve venting water cause cure pres...

  • Page 141: General

    135 chapter 5 general room heater - fault finding fault - heater will not light symptoms cause cure spark visible no gas. Bottle temperature too low check bottle and taps. See gas supply notes. Regulator malfunction. See gas supply notes. Overgassed. Refer to lighting instructions. Turn off. Wait 3 ...

  • Page 142: General

    136 chapter 5 general fault - braking is one-sided cause cure incorrect adjustment at wheel. Adjust as described. Brake cable seized. Free off cable or replace. Brake lining contaminated with grease. Replace brake shoe assemblies. Fault - the trailer brakes during mild decelerations cause cure shock...

  • Page 143: General

    137 chapter 5 general fault - trailer brakes inoperative cause cure brakes underadjusted. Check action and rectify. Lining contamination. Replace brake shoe assemblies. Seized cables. Free off or replace. Linings worn out. Replace brake shoe assemblies. Fault - hot brakes cause cure brakes overadjus...

  • Page 144: Roadlight Wiring —

    138 chapter 6 technical information roadlight wiring — all models note: all cable sizes given in mm 2 note: 12n & 12s must be connected for reversing light to operate *when fitted brown green red blue white yellow black yellow 10w 21w 21w 21w 5w 5w 21w 21w 21w 10w 5w 5w 5w 5 4 6 2 3 1 7 5 4 6 2 3 1 ...

  • Page 145: 230 Vol

    139 chapter 6 technical information 230 vol t & 12 vol t primar y circuit diagram - p ageant required car wiring for 12s (grey) 7 pin socket note: when the 12s plug is connected to the towcar and ignition switched on only the fridge and caravan battery charge circuits will be activated. W ith the ca...

  • Page 146: 230 Vol

    140 chapter 6 technical information 230 vol t & 12 vol t primar y circuit diagram - ranger.

  • Page 147: 230 Vol

    141 chapter 6 technical information 230 vol t & 12 vol t primar y circuit diagram - sena to r.

  • Page 148: Dimensions & Specifications

    142 chapter 6 technical information model berths internal shipping overall overall maximum tyre tyre body length body height headroom sizes pressure length width (p.S.I/bar) ranger 380/2 2 3.759m 5.249m 2.19m 2.71m* 1.90m 185 r14 li90 35/2.46 ranger 460/2 2 4.547m 6.037m 2.19m 2.71m* 1.90m 185 r14 l...

  • Page 149

    143 chapter 6 technical information dimensions & specifications (continued) model awning maximum m.R.O. Mass of payload payload total size technical essential allowance allowance user permissible habitation for for payload laden mass equipment personal optional effects equipment equipment ranger 380...

  • Page 150

    144 chapter 6 technical information notes: the m.T.P.L.M. Should not be exceeded. The maximum towing speed at m.T.P.L.M. For all models is 81mph (130km/h). The maximum vertical static load for the coupling head or the maximum vertical load on the towing ball specified for the towing vehicle should n...

  • Page 151

    145 chapter 6 technical information notes: the m.T.P.L.M. Should not be exceeded. The maximum towing speed at m.T.P.L.M. For all models is 81mph (130km/h). The maximum vertical static load for the coupling head or the maximum vertical load on the towing ball specified for the towing vehicle should n...

  • Page 152: Awning Sizes

    146 chapter 6 technical information awning sizes the following are the ground to ground dimensions through the awning channel. These dimensions are issued as a guideline only, please refer to your dealer for the correct awning size to suit your particular caravan. Ranger 380/2 794 cms 460/2 869 cms ...

  • Page 153: Road Lights (All Models)

    147 chapter 6 technical information bulb, tube & fuse specification road lights (all models) front marker light 12 volt 5 watt push in (qh) side marker light 12 volt 5 watt mbc brake lights 12 volt 21 watt sbc road lights 12 volt 10 watt sbc fog lights 12 volt 21 watt sbc indicator lights 12 volt 21...

  • Page 154: Fuses

    148 chapter 6 technical information fuses caravan battery - 10 amp blade (red) caravan battery + 15 amp blade (red) charger + 15 amp blade (blue) permanent live supply from car + 10 amp blade (red) permanent live supply from car - 10 amp blade (red) fridge 15 amp blade (blue) pump 10 amp blade (red)...

  • Page 155: Annual Service

    149 chapter 6 technical information annual service to qualify for the factory backed warranty your caravan must be serviced /moisture tested by an approved bailey service centre every 12 months (or within 6 weeks of each anniversary of purchase) in accordance with the ncc recommended service schedul...

  • Page 156: Results

    150 chapter 6 technical information results readings between 0 - 20% are considered acceptable. Readings greater than 20% will identify areas needing further investigation and possibly remedial work. Thermal insulation heating grade all bailey caravans are manufactured and approved by the national c...

  • Page 157

    151 chapter 6 technical information avove and below rear t o p t. V. Aerial seal roof light seals around all rear windows corner jointing seal rear lower pa n e l fridge vent seals around the exterior door bott om side rail off-side and near- side around all side windows around off-side and near-sid...

  • Page 158: Standard Damp Check

    152 chapter 6 technical information 3000 miles or 12 months after delivery standard damp check dealer stamp 6000 miles or 2 years after delivery standard damp check dealer stamp date vin no. Date vin no. 9000 miles or 3 years after delivery standard damp check 12000 miles or 4 years after delivery s...

  • Page 159: Standard Damp Check

    153 chapter 6 technical information 15000 miles or 5 years after delivery standard damp check dealer stamp 18000 miles or 6 years after delivery standard damp check dealer stamp date vin no. Date vin no. 21000 miles or 7 years after delivery standard damp check 24000 miles or 8 years after delivery ...

  • Page 160: Notes

    154 chapter 6 technical information notes.

  • Page 161: Notes

    155 chapter 6 technical information notes.

  • Page 162: Notes

    156 chapter 6 technical information notes designed and produced by preset graphics rayburn house, 1 parcel terrace, derby de1 1ly tel: 01332 205136. Fax: 01332 206356.

  • Page 164: Bailey of Bristol

    Bailey of bristol south liberty lane, bristol bs3 2ss, england www.Bailey-caravans.Co.Uk.