Bajaj Auto CT 100 Manual

Summary of CT 100

  • Page 1

    Foreword dear customer, congratulations on becoming the proud owner of a “ct 100”, one of the most value for money motorcycles in the country. Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this owner's manual carefully and familiarize yours...

  • Page 2

    Table of contents notice: the description and illustration in this booklet are not to be taken as binding on the manufacturers. The essential features of the type described and illustrated herein remaining unaltered. Bajaj auto limited reserves the right to carry out at any moment without being obli...

  • Page 3

    Technical specifications 1 engine : 4 stroke, natural air cooled. Bore x stroke : 53 mm x 45 mm eng. Displacement : 99.27 cc compression ration : 9.5 +/- 0.5 :1 idling rpm : 1400 +/- 100 rpm max. Net power : 8.2 ps @ 7500 rpm max. Net torque : 8.05 n.M @ 4500 rpm ignition system : digital cdi spark ...

  • Page 4

    Technical specifications 2 tyre size (front) : 2.75 x 17”, 41 p (rear) : 3.00 x 17”, 50 p tyre pressure 2 front : 1.75 kg/cm (25 psi) 2 rear (solo) : 2.00 kg/cm (28 psi) 2 rear (pillion) : 2.25 kg/cm (32 psi) electrical system : ac-dc (12 volts) head lamp : 35/35w tail lamp/stop lamp : 10/5w turn si...

  • Page 5

    Identification data- (frame number & engine number) the frame and engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine number location on lh side crankcase near gear chang...

  • Page 6

    Location of parts 4 silencer evap compatible fuel tank brake pedal engine oil level window grab handle rear shock absorber kick lever speedometer tail lamp brake lever.

  • Page 7

    Steering cum ignition lock to lock the steering : to lock the steering, turn the handle bar to the left or right. Push the key inside & turn toward ‘lock’ position. Match the lock position & turn key to ‘lock position. Lock the steering & remove the key. To unlock the steering : to unlock steering, ...

  • Page 8

    Fuel tank cap & fuel tap 6 fuel tap fuel tank cap • to open the fuel tank cap, insert the key in the lock and turn it clockwise and lift fuel tank cap. • ‘fuel tank cap’ is locked when pushed \ pressed back into the place. Fuel tap fuel tap lever has following positions. On : when fuel level is abov...

  • Page 9: Aho  Feature

    Speedometer details 7 1. Speedometer : the speedometer pointer shows the speed of vehicle in km/hr. 2. Odometer : the odometer shows the total distance that the vehicle has travelled. 3. Neutral indicator : when the transmission is in neutral and ignition switch is ‘on’, the neutral indicator will g...

  • Page 10

    Control switch lh 8 a b control switch lh c. Turn signal switch : when the turn signal switch is turned to left ( ) or right ( ), the corresponding turn signals flash on and off. To stop flashing, turn the knob to center position. D. Horn button : ( ) press horn button for sounding horn. B. Pass swi...

  • Page 11

    Removal of side covers removal of side cover lh & rh • insert the key into the cover lock (c) and turn the key clockwise & pull the ‘side cover’ lh out from the bottom. • pull ‘side cover’ from (a) to release lug provided on ‘side cover’ from hole provided on ‘fuel tank’. • slide the ‘side cover’ fo...

  • Page 12

    Caution : fit cover as described above to ensure proper fitment. Fitment of side cover lh & rh • match slot (b) provided on rear side of ‘side cover’ with bracket provided on ‘frame’ and slide ‘side cover’ backward (towards tail lamp). • match lug (a) provided on front side of ‘side cover’ with hole...

  • Page 13

    Location of battery / tool kit / first aid kit 11 battery • it is located inside the ‘side cover’ lh. • always maintain electrolyte level in each cell between upper and lower level lines by adding distilled water. Tool kit location • it is located inside ‘side cover’ lh near battery. • a rubber stra...

  • Page 14

    Daily safety checks 12 • rear brake pedal free play- 20 to 30 mm. • wear lining indicator within usable range. No brake dragging, applicable to drum brake vehicles. • drive chain slack of 20 to 30 mm adequately lubricated. • function of all lights & horn • clutch lever free play - 2 to 3 mm • smooth...

  • Page 15

    How to ride your bike 13 • keep throttle completely closed, apply kick to start the engine. • release kick as soon as engine starts. Note : before starting the engine, in ignition key off condition, press the clutch lever & operate kick lever all the way down for 5-6 times. Then release the clutch l...

  • Page 16

    Braking : • close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle. • shift down one gear at a time so that you are in neutral when you come to a complete stop. • when stopping, always apply both brakes at...

  • Page 17

    Stopping the vehicle : • close the throttle completely. • shift the transmission into neutral. • bring the vehicle to complete stop. • turn the ignition switch off. Parking the vehicle : • support the motorcycle on a firm level surface with the center or side stand. • lock the steering. Running in p...

  • Page 18

    How to ride your bike 16 fuel saving tips : a well maintained vehicle and good driving can contribute a lot to the saving of petrol. Following are a few simple fuel saving tips. Good riding habits : • ride smoothly and steadily at an optimum driving speed of 40 to 50 km/hr • avoid harsh braking. • c...

  • Page 19

    Safe riding tips 17 • drive cautiously. Start early & reach your destination safely. • always carry vehicle registration & insurance papers, and a valid driving licence with you. • avoid driving on loose sand or stones where vehicle is likely to skid. • properly wrap-up loose clothes while driving o...

  • Page 20

    Engine oil 18 a : oil filler cap b : oil level gauge c : upper level d : lower level engine oil level checking : • check engine oil level every day before starting the vehicle. • park the vehicle on level surface on center stand. • check oil level through oil inspection gauge as shown in photograph....

  • Page 21

    Wheels - tyre pressure ensure no damage to wheel rim while removing tyre for puncture & replacement. Ensure spokes are fully tight. Tyre pressure : keep appropriate tyre pressure as mentioned below to increase life of the tyre & for better fuel consumption. Note : incase the motorcycle is fitted wit...

  • Page 22

    Periodic maintenance information-battery 20 battery : 12v 2.5ah • battery is located inside ‘side cover’ lh. • make of battery may be differ from vehicle to vehicle. • battery warranty : 12 months from the date of purchase of vehicle. Battery maintenance : • add only distilled water to the battery i...

  • Page 23: Drive  Chain   Slackness

    Periodic maintenance information- spark plug, drive chain 21 0.7 to 0.8 mm spark plug • remove spark plug by using plug spanner. • clean the spark plug. • adjust the gap if incorrect by bending outer electrode carefully. Spark plug make spark plug gap champion prz9hc bosch ur3ac 0.7 ~ 0.8 mm spark p...

  • Page 24

    Periodic maintenance information- drive chain lubrication drive chain must be cleaned & lubricated as per periodic maintenance schedule. Drive chain (non sealed type) • non sealed type chain should be removed & cleaned by nylon brush & kerosene / diesel in chain cleaning stand. • it should be lubric...

  • Page 25

    23 customer id : instruction to avail free service through digitized free service coupon please follow following procedure : - • please provide your mobile number to dealer at the time of buying of new bajaj vehicle. • in case of change in mobile number, please update to dealer / asc. • you will rec...

  • Page 26

    Periodic maintenance & lubrication chart 24 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 1. Water wash & dry the vehicle ensure to prevent water completely entry in petrol tank, ...

  • Page 27

    Periodic maintenance & lubrication chart 25 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 9. Air filter cover ‘o’ ring cl,r cl cl cl r cl cl r 10. In line paper filter r r r 11. F...

  • Page 28

    Periodic maintenance & lubrication chart 26 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 20. Silencer tail pipe cleaning** cl cl cl cl cl cl cl 21. Brake cam & brake pedal pivot ...

  • Page 29

    Periodic maintenance & lubrication chart 27 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 29. Handle bar control switches c,cl c,cl c,cl c,cl c,cl c,cl c,cl c,cl use wd40 spray co...

  • Page 30

    Periodic maintenance & lubrication chart 28 38. Coolant level in expansion tank** c,a c,a c,a c,a c,a c,a c,a c,a use recommended 'ready to use coolant'. 39. Coolant hose damage/clamps/leakage** c c c c c c c 40. Radiator fins** c c c c c c c 41. Spoke tightening**-front & rear c,t c,t c,t c,t c,t c...

  • Page 31

    29 non-use maintenance non-use maintenance is necessary if a vehicle remains off road for a longer duration (more than 15 days**). The correct and careful non- use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other non-operational damages lik...

  • Page 32

    30

  • Page 33

    Customer's signature (to be filled in by the dealer) delivery certificate 31 imp - "do not detach this page from owner's manual".

  • Page 34

    Warranty : scope & limit 32 bajaj auto limited gives the following warranty in respect of the “ct 100” motorcycle manufactured by them. Every possible care and precaution has been taken to ensure quality in respect of the material & workmanship in the vehicles manufactured by us. Bajaj auto limited ...

  • Page 35

    Warranty : scope & limit 33 to remove and despatch the part / parts attributing to the manufacturing defect to the company. B. Produces the owner's manual, in original, to enable that dealer to verify the details. It must be expressly understood that claims forwarded directly to us by the owner / cu...

  • Page 36

    Warranty : scope & limit 34 7. All chrome plated parts are prone to rust or corrosion in coastal area or in acidic environment or due to neglected cleaning etc. However chrome film peeling is covered under warranty in general atmospheric conditions. Blue/ yellow colouration of silencer near exhaust ...

  • Page 37: Battery  Warranty  Card

    Service record sr. No. Date age mths. Specific gravity voltage remarks dealer’s stamp & signature * code battery warranty card make of battery : ........................ Mfg. Code of battery : battery sr. No.: battery charging date : type of battery : vehiclesale date : name of owner and address : t...

  • Page 38: In  Case  Of  Claim

    Details of repair, if any_____________________________________________________________________________ note: please contact nearest respective authorised battery dealer for details immediately after purchase of vehicle. Name of dealer & code :_________________________________________________________...