Bajaj Auto Discover 100 Owner's Manual

Manual is about: DTS-i powered

Summary of Discover 100

  • Page 1

    Dear customer, congratulations on becoming the proud owner of a motorcycle, “dts-i powered bajaj discover” one of the finest motorcycles in the country. Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this owner's manual carefully and familia...

  • Page 2

    Table of contents description 1. Technical specifications 1 2. Identification data 4 3. Location of parts 5 4. Steering cum ignition lock 6 5. Fuel tank cap / fuel tap 7 6. Speedometer details 8 7. Control switches 9 8. Removal & fitment of side covers 11 9. Battery / tool kit 13 10. Removal & fitme...

  • Page 3

    Technical specifications 1 discover 100 discover 125 engine 4 stroke, 4 stroke, natural air cooled natural air cooled bore x stroke 47 mm x 54.4 mm 54 mm x 54.4 mm displacement 94.38 cc 124.6 cc idling speed 1400 + 100 rpm 1400 + 100 rpm max. Net power 7.7 ps @ 7500 rpm 11 ps @ 8000 rpm max. Net tor...

  • Page 4

    Technical specifications fuel tank capacity full 8 liters 8 liters reserve 2.3 liters 2.3 liters usable reserve 1.5 liters 1.5 liters dimensions length 2040 mm 2035 mm width 682 mm 760 mm height 1087 mm 1086 mm wheel base 1305 mm 1305 mm ground clearance 162 mm 165 mm tyre size front 2.75 x 17, 41 p...

  • Page 5

    Technical specifications 3 note: all dimensions are under unladen condition. Above information is subject to change without any notice. Electrical system 12v dc (5 speed) 12v dc 12v ac dc (4 speed) head lamp 12v, 35w 12v, 35/35 w position lamp 12v, 3w (2 nos.) 12v, 3w (2 nos.) neutral 1.7w 1.7w tail...

  • Page 6

    4 identification data the frame and engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Frame number location on lh side of steering tube (alpha-numeric - 17 digits) engine numb...

  • Page 7

    5 location of parts this photograph is of discover 125 m/c. Front fork evap compatible fuel tank nitrox rear shock absorber carburettor with manual choke pillion foot rest gear change lever engine oil inspection window speedometer tail lamp grab handle.

  • Page 8

    Steering cum ignition lock 6 to lock the steering : to lock the steering, turn the handle bar to the left or right. Turn the key to “lock” position and remove the key. To unlock the steering : to unlock steering, insert the key in steering cum ignition lock & turn it clockwise to “off” or “on” posit...

  • Page 9: Fuel  Tank  Cap

    7 fuel tank cap • to open the fuel tank cap, insert the key in the lock and turn it clockwise and lift fuel tank cap. • ‘fuel tank cap’ is locked when pushed / pressed back into the place. Fuel tank cap fuel tap petrol tank cap & fuel tap fuel tap fuel tap lever has following positions. On : when fu...

  • Page 10

    1. Odometer : it shows the total distance that the vehicle has been ridden. 2. Speedometer : the speedometer pointer shows the speed of the vehicle. 3. Trip meter reset button : push the button down to reset trip meter reading to ‘zero’. 4. Trip meter : trip meter shows the distance traveled since i...

  • Page 11

    Control switches 9 left handle bar switches a. Dipper switch : when headlight is on, high or low beam can be selected with the dipper switch. Hi beam indicator light located on speedo console will light up when high beam is selected. : high beam : low beam b. Pass switch : ( ) press the switch to fl...

  • Page 12: Aho  Feature

    Control switches right handle bar switch e. Starter button : it operates the electric starter when clutch lever is depressed with transmission in any gear. It is recommended to start engine with transmission in neutral. Aho feature aho (automatic headlight on) feature is provided. There is no ‘light...

  • Page 13

    Removal & fitment of side cover 11 fitment of side cover lh • match the lug provided on rear side (c) of ‘side cover’ with the hole located on chassis & press ‘side cover’. • match lug provided on front side (b) of ‘side cover’ with hole provided on ‘fuel tank’ and press ‘side cover’ inside. • match...

  • Page 14

    Removal & fitment of side cover fitment of side cover rh • match rear side (c) of ‘side cover’ lug with hole located on chassis & press the cover. • match the lug provided on front side (b) of ‘side cover’ with hole provided on ‘fuel tank’ & press ‘side cover’ inside. • match ‘side cover’ properly w...

  • Page 15: Tool  Kit  Location

    Battery & tool kit 13 tool kit location make of battery may differ from vehicle to vehicle tool kit location • it is located below the seat on rear mudguard. • a rubber strap is provided to hold tool kit. Caution : always fit rubber strap to hold the tool kit securely. Loose tool kit would cause rat...

  • Page 16: Removal  Of   Seat

    Removal & fitment of seat removal of seat • remove ‘side cover’ lh. • pull the ‘seat release cable’ (a) to release seat lock. Keeping cable pulled, lift the seat from rear end and slide it towards tail lamp to remove seat assembly. Fitment of seat • match & insert the bracket ('1' of fig. 'b') of se...

  • Page 17

    Note : do not let the engine idle longer than 3 minuets otherwise it will overheat. Caution : do not operate the starter continuously for more than 5 seconds otherwise battery would get discharged. Wait 15 sec. Between each operation of the starter which will facilitate battery to recover. Note : th...

  • Page 18: Braking  :

    How to ride your bike th th from 5 to 4 gear th rd from 4 to 3 gear rd nd from 3 to 2 gear nd st from 2 to 1 gear 45 km/h 35 km/h 25 km/h 15 km/h braking : • close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the mot...

  • Page 19: Running  In

    How to ride your bike 17 • never lock the brakes, or it will cause the tyres to skid. When cornering, use brakes judiciously and do not de-clutch. Reduce your speed before you get into the corner. F o r e m e r g e n c y b r a k i n g , d i s r e g a r d downshifting, and concentrate on applying bra...

  • Page 20: Fuel  Saving  Tips

    How to ride your bike fuel saving tips : a well maintained vehicle and good driving can contribute a lot to the saving of petrol. Following are a few simple fuel saving tips. Good riding habits : • ride smoothly and steadily at an optimum driving speed of 40 to 50 km/h • avoid harsh braking. • chang...

  • Page 21: Safe  Riding  Tips

    Safe riding tips 19 braking are important not only for safety and low fuel consumption, but also for longer life of the vehicle. • during monsoon drive the vehicle more cautiously. Remember vehicles skid more easily during light showers.. • drive cautiously. Start early & reach your destination safe...

  • Page 22: Monsoon  Care  :

    Safe riding tips monsoon care : • it is suggested to customer to take appropriate care in area of heavy monsoon or high rainfall area. The appropriate surface preventive coat to avoid rusting / poor surface finish on account of adverse atmospheric conditions. • vehicle cleaning to be done with soft ...

  • Page 23

    Model recommended eng. Oil grade discover 10w30 100 discover 20w50 125 engine oil 21 a : oil filler cap b : oil level gauge • check engine oil level every day. Park vehicle on level surface on center stand. • check oil level through oil level gauge ‘b’. • always maintain engine oil level between upp...

  • Page 24: Tyre  Pressure  :

    Wheels - tyre 22 2 front 1.75 kg/cm (25 psi) 2 rear (solo) 2.00 kg/cm (28.5 psi) 2 rear (with pillion) 2.25 kg/cm (32 psi) caution : • it is most important to adhere to recommended grade & frequency of oil change for the purpose of long life of critical engine components. For details refer periodic ...

  • Page 25: Battery  Maintenance  :

    Periodic maintenance information 23 caution : tap water is not a substitute for distilled water and will shorten the life of the battery. • when battery is found discharged, it is advised to get it charged immediately. • environment care must be taken to dispose off the used battery. It is always re...

  • Page 26: Spark  Plug

    Periodic maintenance information spark plug • remove spark plugs by using plug spanner. • clean the spark plugs. • adjust the gaps if incorrect by bending outer electrode carefully. Spark plug gap : 0.7 to 0.8 mm. Spark plug (2 nos) : champion prz9hc or bosch ur4ac 0.7 to 08 mm drive chain slackness...

  • Page 27

    Periodic maintenance information 25 drive chain must be cleaned & lubricated as per periodic maintenance schedule. Drive chain (non sealed type ) • non sealed type chain should be removed & cleaned by nylon brush & kerosene / diesel in chain cleaning stand. • it should be lubricated by sae 90 grade ...

  • Page 28

    26 customer id : instruction to avail free service through digitized free service coupon please follow following procedure : - • please provide your mobile number to dealer at the time of buying of new bajaj vehicle. • in case of change in mobile number, please update to dealer / asc. • you will rec...

  • Page 29

    Periodic maintenance & lubrication chart 27 tick in the box after replacing the periodic parts. Recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 1. Water wash & dry the vehicle ensur...

  • Page 30

    Periodic maintenance & lubrication chart 28 tick in the box after replacing the periodic parts. Recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 9. Air filter cover ‘o’ ring cl,r cl ...

  • Page 31

    Periodic maintenance & lubrication chart 29 tick in the box after replacing the periodic parts. Recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 20. Silencer tail pipe cleaning** cl ...

  • Page 32

    Periodic maintenance & lubrication chart 30 tick in the box after replacing the periodic parts. Recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 29. Handle bar control switches c,cl ...

  • Page 33

    Periodic maintenance & lubrication chart 31 38. Coolant level in expansion tank** c,a c,a c,a c,a c,a c,a c,a c,a use recommended 'ready to use coolant'. 39. Coolant hose damage/clamps/leakage** c c c c c c c 40. Radiator fins** c c c c c c c 41. Spoke tightening**-front & rear c,t c,t c,t c,t c,t c...

  • Page 34

    Non-use maintenance non-use maintenance is necessary if a vehicle remains off road for a longer duration (more than 15 days**). The correct and careful non- use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other non-operational damages like f...

  • Page 35

    33 delivery certificate frame no. : engine no. : sold on.: customer’s name mr/mrs/miss : address : contact no. : i have taken possesion of motorcycle along with the following items. 1. Owner's manual 5. Standard accessories 2. 2 nos of key 6. Battery make ___________ sr. No. ____________ 3. Set of t...

  • Page 36

    Warranty : scope & limit 34 bajaj auto limited gives the following warranty in respect of the “bajaj discover 100 / 125” motorcycle manufactured by them. Every possible care and precaution has been taken to ensure quality in respect of the material & workmanship in the vehicles manufactured by us. B...

  • Page 37

    35 enables him to remove and despatch the part/parts attributing to the manufacturing defect to the company. B. Produces the owner's manual, in original, to enable that dealer to verify the details. It must be expressly understood that claims forwarded directly to us by the owner / customers will no...

  • Page 38

    Warranty : scope & limit 36 7. All chrome plated parts are prone to rust or corrosion in coastal area or in acidic environment or due to neglected cleaning etc. However chrome film peeling is covered under warranty in general a t m o s p h e r i c conditions. Blue/ yellow colouration of silencer nea...

  • Page 39: Battery  Warranty  Card

    Service record sr. No. Date age mths. Specific gravity voltage remarks dealer’s stamp & signature * code 1 2 3 4 5 6 battery warranty card make of battery : ........................ Mfg. Code of battery : battery sr. No. : battery charging date : type of battery : vehicle sale date : name of owner a...

  • Page 40: In  Case  Of  Claim

    Details of repair, if any____________________________________________________________________________ note: please contact nearest respective authorised battery dealer for details immediately after purchase of vehicle. Name of dealer & code :__________________________________________________________...