Bajaj Auto Pulsar 200 NS Owner's Manual

Summary of Pulsar 200 NS

  • Page 1

    Foreword welcome to the pulsar family! You are now the proud owner of the next generation pulsar 200 ns / pulsar as 200, india's no.1 sports bike. By no.1 we are talking about unparalleled performance, superior technology and incredible market leadership that pulsar today enjoys. This makes the puls...

  • Page 2

    Description 1. Technical specifications 1 2. Identification data 3 3. Location of parts 5 4. Steering cum ignition lock 8 5. Fuel tank cap / fuel tap 9 6. Speedometer details 10 7. Speedometer setting 12 8. Control switches 14 9. Rear seat / tool kit 16 10. Front seat / battery 17 11. Fitment of fro...

  • Page 3

    Engine : 4 stroke, single cyl. Bore x stroke : 72.0 mm x 49.0 mm engine displacement : 199.5 cc compression ratio : 11 +/- 0.5 : 1 idling speed : 1350 ~ 1450 rpm max. Net power : 23.5 ps at 9500 rpm max. Net torque : 18.3 nm at 8000 rpm ignition system : dc spark plug : 3 nos spark plug gap : 0.7 ~ ...

  • Page 4

    Note : • all dimensions are under unladen condition. • above information is subject to change without any notice. • this vehicle complies to bs iv standards. Electrical system : 12 volts dc head lamp : h4, 55/60w position lamp : 3w(2 nos.) tail /stop lamp : led type side indicator lamp : 10w neutral...

  • Page 5

    Identification data the frame and engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Frame number location (for 200 ns) on rh side of steering tube (alpha-numeric - 17 digits) ...

  • Page 6

    Identification data the frame and engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Frame number location (for as 200) below pillion seat (alpha-numeric - 17 digits) engine nu...

  • Page 7

    Location of parts front fork clutch lever fuel tank cap manual choke lever ( ) pillion foot rest side stand gear change lever digital speedometer disc brake note: photograph is of pulsar 200ns. Led tail lamp 5 off on.

  • Page 8

    Location of parts grab handle pillion seat rider seat rear disc brake radiator coolant level indicator radiator expansion tank cap rear brake pedal paper oil filter front brake lever rear number plate 6 max min nitrox rear shock absorber note: photograph is of pulsar 200ns. Belly pan.

  • Page 9

    Location of parts 7 grab handle pillion seat rider seat coolant level indicator radiator expansion tank cap front brake lever rear number plate max min nitrox rear shock absorber rear disc brake radiator rear brake pedal paper oil filter note: photograph is of pulsar as 200

  • Page 10

    Steering cum ignition lock to lock the steering : to lock the steering, turn the handle bar to the left side. Push & release the key. Turn the key to “lock” position and remove the key. Steering locking on handle position left hand side only. To unlock the steering : to unlock steering, insert the k...

  • Page 11

    Fuel tank cap / fuel tap fuel tank cap 9 fuel tap fuel tap lever has following positions. On : when fuel level is above reserve position. Res : when fuel level is below reserve position. Off : when fuel supply is to be cut off. Fuel tap fuel tank cap • to open the fuel tank cap, open the flap. Inser...

  • Page 12

    Speedometer details speedometer display will work when ignition switch is at ‘on’ position. 1. Fuel level indicator: it shows fuel level in fuel tank. 2. Tachometer dial: it shows engine speed in rpm. 3. Turn signal indicator (lh & rh): when turn signal switch is turned to left or right, turn pilot ...

  • Page 13

    14. Digital clock: it indicates time in hr : mm (am/pm) 15. Speedometer: vehicle speed will be displayed in digital form in km / hr. 16. Odometer : the odometer shows the total distance that the vehicle has covered. Odometer can notbe reset to ‘zero’. 17. Trip meter : trip 1 & trip 2 shows the dista...

  • Page 14

    S m set mode service reminder trip 1/2 1. Trip meter reset : • mode & set push button is provided for selecting & resetting ‘odo/trip1/trip2’. Lhs part of speedo console. 1. Press mode push button for less than 2 sec. Press set push button for more than 15 sec. Mode changes from ‘odo/trip1/trip2’ se...

  • Page 15

    3. Clock reset : • digital clock indicates time in hr & mm separated by colon ‘:’ • it is 12 hour clock. • initially ‘:’ will be blinking • clock setting is possible in trip 1 mode only. 1. Press mode push button for less than 2 sec. Trip1 mode selected 2. Press mode & set push button together for m...

  • Page 16

    Control switches a b c d c. Horn button : ( ) press button for sounding horn. D. Pass switch : press the switch to operate high beam filament in head light. It is used to give signal to vehicles c o m i n g f r o m o p p o s i t e s i d e w h i l e overtaking. 14 left handle bar switches a. Hi / lo ...

  • Page 17: Aho  Feature

    Control switches 15 hi/low beam headlamp effect of switch status pass switch low beam low beam ‘on’ hi beam ‘on’ hi beam hi beam no change ‘on’ aho feature (automatic headlight ‘on’) there is no ‘light switch’ on rh control switch. Ignition switch ‘on’ speedometer illumination engine ‘off’ tail lamp...

  • Page 18

    Rear seat / tool kit tool kit a tool kit location • it is located below the ‘rear seat’. • 2 rubber straps are provided to hold the tool kit. First aid kit location • it is kept inside seat cowl rh side. Removal of rear seat • insert key into lock (a) • turn the key clock wise. • pull upward front e...

  • Page 19: Battery

    Front seat / battery battery • it is located below ‘front seat’. Removal of front seat • first remove ‘rear seat’. • remove ‘front seat’ mounting bolts (b). • pull backward rear end of ‘front seat’. • take out ‘front seat’. B 17.

  • Page 20

    Fitment of front & rear seat fitment of ‘front seat’ • match the lugs of ‘front seat’ (a) with chassis bracket (b). • push ‘front seat’ toward petrol tank. • match ‘front seat’ rear brackets (c) with the holes provided on chassis. • tighten the bolts (d). Fitment of ‘rear seat’ • first make sure ‘fr...

  • Page 21

    Removal & fitment of side cover lh / rh e f g a b removal of side cover lh or rh • remove pillion & rider seat first. • remove screw (a) upper & (b) lower of side cover mounting. • pull front portion of ‘side cover’ to release its lug from hole (c) provided on ‘fuel tank’. • pull rear portion of ‘si...

  • Page 22

    Daily safety checks • brake fluid level above min mark provided on reservoir, applicable to disc brake vehicle. • drive chain slack of 15 ~ 25 mm adequately lubricated. • function of all lights & horn • clutch lever play - 2 to 3 mm • check coolant level between min and max mark in coolant reservoir...

  • Page 23: 3.  Moving  Off  :

    How to ride your bike 1. Starting the engine : • turn the fuel tap to ‘’ or ‘’ position. • turn ignitionswitchkey to ‘ ’ position. • put keep kill switch in ‘ ’ position. • confirm that transmission is in neutral/ press the clutch lever. • if the engine is cold or when starting for first time, use m...

  • Page 24

    4. Braking : • close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle. • shift down one gear at a time so that you are in neutral when you come to a complete stop. • when stopping, always apply both brakes...

  • Page 25

    6. Parking the vehicle : 6.1 parking using center stand. • center stand is available as accessories at dealership. • support the motorcycle on a firm level surface with the center stand. 6.2 parking using side stand. • support the motorcycle on a firm level surface with the side stand. • lock the st...

  • Page 26

    How to ride your bike fuel saving tips : a well maintained vehicle and good driving can contribute a lot to the saving of petrol. Following are a few simple fuel saving tips. Good riding habits : • ride smoothly and steadily at an optimum driving speed of 40 to 50 km/h • avoid harsh braking. • chang...

  • Page 27

    Safe riding tips • drive cautiously. Start early & reach your destination safely. • always carry vehicle registration & insurance papers, and a valid driving licence with you. • avoid driving on loose sand or stones where vehicle is likely to skid. • properly wrap-up loose clothes while driving or r...

  • Page 28

    Engine oil a : oil filler cap b : oil level gauge engine oil level checking : • check engine oil level every day. Park vehicle perpendicular to the ground on level surface. • check oil level through oil level gauge ‘b’. • always maintain engine oil level between upper (c) and lower (d) mark provided...

  • Page 29: Front  Wheel

    Wheels - tube less tyre caution : tubeless tyres are fitted in this motorcycle. The walls of the tyres in contact with the wheel rim should not be damaged in any way during fitment / removal of tyre. The tyre side walls in contact with wheel rim seals air. Wheel puncture : • visit nearest known tube...

  • Page 30

    Battery battery : 12v - 8 ah vrla • battery is located below front seat. Battery features : • no topping-up is required • reduced self discharge, enhance safety. • no vent tube open to atmosphere hence no discharge of electrolyte through vent tube. • it is always recommended to hand over the same to...

  • Page 31

    Engine cooling system • coolant is provided for cooling of engine. • water pump (a) in the engine circulates the coolant in cooling system. • the pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap (b). • heat expansion causes excess coolant to flow into...

  • Page 32

    Coolant warning : coolant is poisonous and causes health hazard. Avoid contact between coolant & skin, eyes and clothing. If it gets into your eyes, rinse immediately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If coolant is swallowed, contact a doctor ...

  • Page 33

    Periodic maintenance information spark plug • remove spark plugs by using plug spanner. • clean the spark plugs. • adjust the gaps if incorrect by bending outer electrode carefully. Spark plug gap : 0.7 to 0.8 mm. Spark plug (2 nos.) : rg-6hcc-champion (lh ‘a’ + rh ‘b’) or ur6cc-bosch (1 no. ) : rer...

  • Page 34

    Periodic maintenance information drive chain must be cleaned & lubricated as per periodic maintenance schedule. Drive chain (o-ring type) • ‘o’ rings must always be kept wet for best performance hence lubricate every 500 km. • o-ring chain lubrication can easily be done by owners using bajaj ‘chain ...

  • Page 35

    Brake fluid front & rear brake fluid level • front brake fluid reservior is located on rh side of handle bar. • rear brake fluid reservior is located behind rh pillion holder bracket. • to check oil level, park vehicle perpendicular to the ground on level surface with handle bar in straight ahead co...

  • Page 36

    34 customer id : instruction to avail free service through digitized free service coupon please follow following procedure : - • please provide your mobile number to dealer at the time of buying of new bajaj vehicle. • in case of change in mobile number, please update to dealer / asc. • you will rec...

  • Page 37

    Periodic maintenance & lubrication chart 35 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 1. Water wash & dry the vehicle ensure to prevent water completely entry in petrol tank, ...

  • Page 38

    Periodic maintenance & lubrication chart 36 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 9. Air filter cover ‘o’ ring cl,r r r 10. In line paper filter r r r 11. Fuel cock paper ...

  • Page 39

    Periodic maintenance & lubrication chart 37 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 20. Silencer tail pipe cleaning** cl cl cl cl cl cl cl 21. Brake cam & brake pedal pivot ...

  • Page 40

    Periodic maintenance & lubrication chart 38 recommended frequency servicing sr. No. Operation st 1 free 500 ~ 750 nd 2 free 4500 ~ 5000 rd 3 free 9500 ~ 10000 kms subsequent every 5000 km after previous service 29. Handle bar control switches c,cl c,cl c,cl c,cl c,cl c,cl c,cl c,cl use wd40 spray co...

  • Page 41

    39 periodic maintenance & lubrication chart 38. Coolant level in expansion tank** c,a c,a c,a c,a c,a c,a c,a c,a use recommended 'ready to use coolant'. 39. Coolant hose damage/clamps/leakage** c c c c c c c 40. Radiator fins** c c c c c c c 41. Spoke tightening**-front & rear c,t c,t c,t c,t c,t c...

  • Page 42

    Non-use maintenance non-use maintenance is necessary if a vehicle remains off road for a longer duration (more than 15 days**). The correct and careful non- use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other non-operational damages like f...

  • Page 43

    Delivery certificate 41 frame no. : engine no. : sold on.: customer’s name mr/mrs/miss : address : contact no. : i have taken possesion of motorcycle along with the following items. 1. Owner's manual 5. Standard accessories 2. 2 nos of key 6. Battery make ___________ sr. No. ____________ 3. Set of t...

  • Page 44

    Warranty : scope & limit bajaj auto limited gives the following warranty in respect of the “pulsar 200 ns / as 200” motorcycle manufactured by them. Every possible care and precaution has been taken to ensure quality in respect of the material & workmanship in the vehicles manufactured by us. Bajaj ...

  • Page 45

    To remove and despatch the part / parts attributing to the manufacturing defect to the company. B. Produces the owner's manual, in original, to enable that dealer to verify the details. It must be expressly understood that claims forwarded directly to us by the owner / customers will not be entertai...

  • Page 46

    7. All chrome plated parts are prone to rust or corrosion in coastal area or in acidic environment or due to neglected cleaning etc. However chrome film peeling is covered under warranty in general atmospheric conditions. Blue/ yellow colouration of silencer near exhaust port is permissible and henc...

  • Page 47: Battery  Warranty  Card

    Service record sr. No. Date age mths. Specific gravity voltage remarks dealer’s stamp & signature * code 1 2 3 4 5 6 battery warranty card make of battery : ........................ Mfg. Code of battery : battery sr. No.: battery charging date : type of battery : vehiclesale date : name of owner and...

  • Page 48: In  Case  Of  Claim

    Details of repair, if any____________________________________________________________________________ note: please contact nearest respective authorised battery dealer for details immediately after purchase of vehicle. Name of dealer & code :__________________________________________________________...