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Dabotek BS310 Manual

Summary of BS310

  • Page 1

    M a n u a l b s 3 1 0 d a b o t e k d a b o t e k t r a d i n g a p s b i r k e d a m 1 0 c d k - 6 0 0 0 k o l d i n g ; t e l + 4 5 7 5 5 0 5 6 6 6 f a x + 4 5 7 5 5 0 4 7 9 5.

  • Page 2: Table Of Contents

    Inhal t operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 2 22.01.99 table of contents copyright 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General 5 . . . . ...

  • Page 3

    Inhal t operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 3 22.01.99 connection 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the power cable to the weld...

  • Page 4

    Dabotek trading aps birkedam 10 c dk-6000 kolding phone: +45 7930 7500 fax : +45 7930 7505 the copyright in these operating instruction remains with dabotek trading aps. The specification and illustrations of these operating instructions shall not be reproduced or circulated nor shall they be used b...

  • Page 5

    General who should read these instructions? These instructions are meant for - the operators of the stud welding equipment - the ultimate customer.S personnel operating and connecting the equipment - the field engineer of dabotek trading aps. What is included in these instructions? In these instruct...

  • Page 6

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 6 22.01.99 for any welding problems, or if you are interested in sample weldings, do not hesitate to contact us. Our welding laboratory is there ready to help you. Safety s this stud welding ...

  • Page 7

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 7 22.01.99 do not use any liquids when cleaning the appliance! Liquids can enter the electrical sy- stem. Remark: do not look into the arc while welding is in progress ! Remark: protect your ...

  • Page 8

    Intended purpose the bs304/306/308/310 line of stud welding equipment is intended to weld studs under din32501 or special-purpose welding elements,manufactured dabotek, onto appropriatematerials. Welding method: capacitor discharge welding with tip ignition. You can attach dabotek handguns, semi-aut...

  • Page 9

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 9 22.01.99 the control panel 100 v obo bettermann mode enter bs 308 text display cursor clear text display the clear text display shows in normal operation the charging voltage of the capacit...

  • Page 10

    The connection panel 12-pin socket for the control cable of the welding gun. As from 1.1.1996 some dabotek trading aps welding guns and welding heads will have 12-pin appliance plugs. Older welding guns and welding heads can be connected by replacing the appliance plugs or by means of an adapter. So...

  • Page 11

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 11 22.01.99 the back panel mains socket type plate vent hole obo bettermann mains connection power on/off switch fuse carrier for fuse f1 (3.15a mt) cold equipment plug mains supply 110v--240...

  • Page 12

    Symbols in the display the main menu items with this menu item you can * switch the welding set to normal operation. With this menu item you can * set the charging voltage. With this menu item you can * set the stud diameter. Notes for the operator welding capacitors are charged. Set is not ready fo...

  • Page 13

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 13 22.01.99 operating modes you can operate the set in two different ways. * inout of the charging voltage ”quick menu” * input of the stud diameter ”main menu” quick menu if you quickly want...

  • Page 14

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 14 22.01.99 main menu if you want to determine the charging voltage of the capacitors by entering the stud diameter, proceed as follows: action switch display switch on the appliance. The dis...

  • Page 15

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 15 22.01.99 installation this chapter describes how to set up the welding equipment. Hinweis: the equipment may only be installed and connected by personnel familiar with those tasks and made...

  • Page 16

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 16 22.01.99 connecting to the mains supply make sure the supply voltage is correct: 110v--240v 50--100hz. The equipment automatically adjusts to your voltage setting. Insert the plug into the...

  • Page 17

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 17 22.01.99 startup s has the set been correctly connected? S has the welding gun been correctly connected? S have the ground cabels been correctly connected? Procedure function element displ...

  • Page 18

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 18 22.01.99 maintenance and service before any maintenance work on the equipment, make sure to switch off and disconnect the mains plug from the socket. Mains plug mains socket power off rema...

  • Page 19

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 19 22.01.99 troubleshooting stud welding set possible faults remedy no display no mains connection. Check mains connection. Mains switch set to off set mains switch on the back of the welding...

  • Page 20

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 20 22.01.99 transport the equipment is shipped using suitable means of transportation and appropriate packaging. Take care to keep the transport package in a safe place. Always use this origi...

  • Page 21

    Spare parts the term .Spare parts. Includes: designation material no. Filter insert for stud welding equipment mains connection line 37036475 visible type fuse, 3.15a mt 5x20mm 37095358 all other repairs must be carried out by dabotek trading aps or their authorized agents. To order spare parts plea...

  • Page 22

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 22 22.01.99 bs304 welding equipment this welding equipment incorporates microprocessor control. It automatically adapts itself to a supply voltage of 110v--240v and a supply frequency of 50hz...

  • Page 23

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 23 22.01.99 bs306 welding equipment this welding equipment incorporates microprocessor control. It automatically adapts itself to supply voltages of 110v--240v and supply frequencies of 50hz-...

  • Page 24

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 24 22.01.99 bs308 welding equipment this welding equipment incorporates microprocessor control. It automatically adapts itself to supply voltages of 110v--240v and supply frequencies of 50hz-...

  • Page 25

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bs306 / bs308 / bs310 bss bs3xx page 25 22.01.99 bs310 welding equipment this welding equipment incorporates microprocessor control. It automatically adapts itself to supply voltages of 110v--240v and supply frequencies of 50hz-...

  • Page 26

    B s3x x- -engl --220199 operating manual for welding unit type: bs304 / bd306 / bs308 / bs310 bss bs3xx page 26 22.01.99 appendix ec conformity declaration emc conformity certificate.

  • Page 27

    Herstelleradresse: dabotek trading aps birkedam 10c dk-6000 kolding eg-konformitätserklärung produkt: bolzenschweißgerät typ bs 304 best.-nr. 4003470 typ bs 306 best.-nr. 4003608 typ bs 308 best.-nr. 4003500 typ bs 310 best.-nr. 4003624 die oben genannten produkte erfüllen die bestimmungen der emv-r...

  • Page 28

    H ptsk 310- -220199 handschweißpistole typ hp--tsk 310 bss hp--tsk seite 19 best.-nr.: 4000706 22.01.99 einzelteile hp--tsk310

  • Page 29

    H ptsk 310- -220199 handschweißpistole typ hp--tsk 310 bss hp--tsk seite 20 best.-nr.: 4000706 22.01.99 teile nummern pos. Benennung z.--nr: mat.--nr: best.--nr: grundkörper 1 gehäuse 4000706--1001 37050672 f4112008 2 kontaktstück 4000706--1002 07000022 f4002709 3 welle mit anschlag 4000706--1003 + ...

  • Page 30

    H ptsk 310- -220199 handschweißpistole typ hp--tsk 310 bss hp--tsk seite 21 best.-nr.: 4000706 22.01.99 pos. Best.--nr: mat.--nr: z.--nr: benennung 34 schweißkabel länge 3,13m 37007300 f4021460 35 kabelschuh m3 37044990 f 36 kabelschuh m5 37044982 f 37 federring din 128--b4 f3405044 f 38 zylindersch...

  • Page 31

    H ptsg --eng- -220199 stud welding gun gap typ hp--tsg 310 bss hptsg page 18 order no.4002806 22.01.99 parts of hp--tsg 310

  • Page 32

    H ptsg --eng- -220199 stud welding gun gap typ hp--tsg 310 bss hptsg page 19 order no.4002806 22.01.99 pos. Benennung z.--nr: mat.--nr: best.--nr: grundkörper 1 boddy 4000706--1001 37050672 f4112008 2 contact piece 4000706--1002 07000022 f4002709 3 guide shaft with stop 4000706--1003 + 4001478--122-...

  • Page 33

    H ptsg --eng- -220199 stud welding gun gap typ hp--tsg 310 bss hptsg page 20 order no.4002806 22.01.99 pos. Best.--nr: mat.--nr: z.--nr: benennung 34 welding cable länge 3,13m 37007300 f4021460 35 cable connector m3 37044990 f 36 cable connector m5 37044982 f 37 lock washer din 128--b4 f3405044 f 38...