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- Eberspracher
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- Airtronic D2
- Installation Manual
Eberspracher Airtronic D2 Installation Manual
Summary of Airtronic D2
Page 1
Eberspächer marine heater installation guide airtronic d2, d4, d5 eberspächer (uk) ltd. Headlands business park, salisbury road, ringwood, hants bh24 3pb. Tel: 01425 480151 fax: 01425 480152 www.Eberspacher.Com 29.2100.02.2278 · issue h © eberspächer 2013..
Page 3: Introduction
Introduction 3 1 concept of this manual this manual aims to provide all the necessary information to assist the workshop with the installation of eberspächer airtronic d2 / d4 and d5 air heaters into marine craft when used in conjunction with the heater’s technical description manual. This manual ha...
Page 4: Introduction
Introduction 4 1 special text structure, presentation and picture symbols this manual uses special text structures and picture symbols to emphasise different contents. Please refer to the examples below for the corresponding meanings and associated actions. Special structure and presentations a dot ...
Page 5: Introduction
Introduction 5 1 statutory regulations the federal road transport directorate has issued an “ec type approval” and an “emc type approval” for the heater for installation in motor vehicles and with the following official type approval marks, noted on the heater name plate. Airtronic ec- e1 00 0025 em...
Page 6: Introduction
Introduction 6 1 statutory regulations § regulation! Mounting the heater in a vehicle for the transport of dangerous goods as per adr / adr99! • when the heater is to be installed in vehicles for the transport of dangerous goods, the regulations of adr / adr99 must also be observed. Please note! • c...
Page 7: Introduction
Introduction 7 1 safety instructions for installation and operation ! Caution! Safety instructions for installation and operation! • repairs by unauthorised third-parties or with not original spare parts are dangerous and therefore not allowed. They result in expiry of the type permit of the heater;...
Page 8: Introduction
Introduction 8 1 please read carefully the following instructions, these have been compiled to assist you with every aspect of installing your heater. Special attention is required to the safety or caution areas, which are found at the end of each section. To ensure maximum performance from your hea...
Page 9: Planning Your Installation
Planning your installation 9 2 before you begin, we advise that you take some time to plan the installation. Where and how you install your system will depend on various limitations of both your boat design and construction as well as the technical specification of the heater. Because of this we hav...
Page 10: Positioning The Heater
Positioning the heater 10 3 the heater should be installed in a dry and protected position and within the permissible mounting planes as shown below. Before deciding on the position, be aware that the location of the exhaust hull fitting and length of the exhaust may limit where you position the hea...
Page 11: Positioning The Heater
Positioning the heater 11 1 attach the heater mounting bracket to a suitable strong bulkhead. Thin bulkheads may need additional support to give the heater a secure mounting. Care should be taken to avoid securing directly onto cabin bulkheads where the possibility of noise or vibration could be tra...
Page 12: Air Ducting
Air ducting 12 14 2 3 4 5 6 7 4 8 9 10 4 11 2 1 example: airtronic d4 90mm ducting 2 outlet (open / closeable) 2 the illustration shows both the primary and secondary parts of the duct system. The primary duct system contains all components from the heater inlet duct to the permanently open outlet. ...
Page 13: Air Ducting
Air ducting 13 1 airtronic d5 maximum heater rating using Ø 90 mm ducting = 10 maximum heater rating using Ø 100 mm ducting = 10 no description diameter primary duct secondary duct 1 grill and connector 0.5 0.25 2 rotatable outlet Ø 90 / 100mm 3.25 1.0 3 reduction ring Ø 90-100mm 0 0 4 flexible duct...
Page 14: Exhaust and Combustion Air
Exhaust and combustion air 14 exhaust the exhaust system included in the kit comprises of an exhaust hull fitting, a flexible twin walled stainless steel exhaust, securing clamps and exhaust support brackets. A silenced exhaust and bend with drain coil are available as an option. Installing the hull...
Page 15: Exhaust and Combustion Air
Exhaust and combustion air 15 ! Danger! Risk of injury and burns! All combustion processes produce high temperature and toxic exhaust fumes. This is the reason why the exhaust system must be installed to the instructions given. • do not perform any work on the exhaust system while the heater is in o...
Page 16: The Fuel System
The fuel system 16 6 Ø 25mm cut and debur to 45° 25mm minimum from bottom of tank 15º 35º tighten to compress rubber washer, but do not overtighten the fuel system supplied comprises of a fuel standpipe, a quantity of fuel line, shut-off valve, connectors and a fuel-metering pump. The diagram illust...
Page 17: The Fuel System
The fuel system 17 6 a = max - 5m (Ø 2mm) b = max - 6m (Ø 2mm) a b affix fuel shut off valve to standpipe ! Caution! Safety instructions for installing the fuel pipes! • only use a sharp blade to cut the plastic / rubber fuel hoses and pipes. Metal fuel pipes should be cut using an appropriate pipe ...
Page 18: The Fuel System
The fuel system 18 1 fuel supply fuel quality for petrol heaters petrol heaters are not permitted to be fitted into marine craft. Fuel quality for diesel heaters the heater runs smoothly on standard commercial quality diesel in accordance with din en 590, which you use to run your vehicle engine. Fu...
Page 19: Electrical System
Electrical system 19 7 the electrical system comprises of a heater cable harness and individual looms for the power supply, operating device and the fuel-metering pump. A fuse box assembly and the operating device you have selected are also included. The three individual looms can be routed as one o...
Page 20: Electrical System
Electrical system 20 7 eberspächer + – ws br 701 timer modulator with diagnostics and ventilation 801 modulator / sensor / ventilation 22.1000.32.07.00 mini modulator sensor 25.1895/6.71.00.00 rheostat control 1 br/ws 2 gr/rt 3 br (airtronic) 4 – 5 rt 6 ge 1 rt 2 ge 3 gr 4 br 5 bl/ws 6 br/ws 5 gr 3 ...
Page 21: Operation and Function
Operation and function 21 18 operating instructions the heater is operated by a control unit. Please note! The control element (e.G. 701 timer, 801 modulator) are accompanied by detailed operating instructions which you will receive from the company installing the heater. Important instructions for ...
Page 22: Warranty Information
Warranty information 22 1 separate documents concerning warranty accompany the heater. 9.
Page 24
Eberspächer eberspächer (uk) ltd. Headlands business park, salisbury road, ringwood hampshire, bh24 3pb tel: (01425) 480151 fax: (01425) 480152 © eberspächer (uk) ltd. 2013 no part of this manual may be copied or reproduced in any form without the express permission of eberspächer (uk) ltd. This pub...