Econoburn EBW-100 Installation And Operating Manual

Manual is about: EBW And EBWC Series High Efficiency Wood Fired Boilers

Summary of EBW-100

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    G a s i f i c a t i o n b o i l e r s e b w a n d e b w c s e r i e s h i g h e f f i c i e n c y w o o d f i r e d b o i l e r s c us installation and operating manual.

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    Manufactured by: alternative fuel boilers 795 deer street po box 281 dunkirk, new york 14048 united states of america website: www.Alternativefuelboilers.Com email: sales@alternativefuelboilers.Com © 2008 alternative fuel boilers l.L.C. All rights reserved. Rev.20/10/08 g a s i f i c a t i o n b o i...

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    Table of contents introduction 1 specifications 2 boiler diagram 3 section 1 - installation instructions introduction to installers 4 applicable standards 4 uncrating 4 locating the boiler 4 combustion air supply 5 connecting boiler to an existing system 7 flue pipe installation 9 clearances 10 plum...

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    Introduction congratulations on the purchase of your new econoburn™ wood-fired boiler. Developed in the northeastern united states, the econoburn™ boiler has been designed to allow you to heat, and supply hot water for your home or business, by burning wood, one of north america’s most plentiful and...

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    Specifications econoburn™ specifications (subject to change without notice) boiler model ebw-100 ebw-150 ebw-200 ebw-300 ebwc-500 ebwc-1000 depth 42” 42” 42” 45” 50” 80” width 25” 25” 30’ 36” 40” 42” height 60” 64” 64” 70” 78“ 82“ firebox length 23” 23” 23” 26” 37” 50” width 15” 16” 21” 24” 29” 29” h...

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    Boiler diagram 3 supply control panel turbulator agitation lever firebox door draft fan cover flue draft handle return (lower back panel) gasification chamber and ash pit door emergency cooling connection pressure relief valve rigging hook access.

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    Section 1 - installation instructions (save these instructions!) introduction to installers before installing this econoburn™ wood-fired boiler, please read the following instruction manual carefully. This unit is designed to be a freestanding central heating boiler, or as an add-on to operate in co...

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    With the location of the boiler selected the next step is to position the unit and proceed with as- sembly. If a noncombustible base is not required econoburn™ recommends that the boiler be placed on masonry blocks (bricks or 8” concrete blocks) if space permits, to allow easier fueling and to keep ...

  • Page 9: Warning - Risk of Fire

    Outside combustion air may be necessary if: 1. Fans that are installed in the fuel storage area create negative pressures in the room where the solid fuel-burning appliance is located. 2. The solid-fuel-fired appliance does not draw steadily, smell, experiences smoke roll-out, burns poorly, or back-d...

  • Page 10: Dition.

    Boilers connected to an existing system i. Shall be installed without interfering with the normal delivery of heated water from the original boiler. Ii. Shall be installed without affecting the operation of the electrical and mechanical safety controls of the original boiler. Iii. Shall provide for ...

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    Operate the (gas, oil, electric) boiler periodically to en- sure that it will operate satisfactorily when needed. Do not relocate or bypass any of the safety controls in the original (gas, oil, electric) boiler installation. The operation of the gas boiler must be verified for ac- ceptable operation...

  • Page 12: To The Flue.

    Flue pipe and chimney the boiler must be located as close as possible to the chimney. It should be ducted so that there is a minimum number of elbows used. The flue pipe must be installed with a gradual rise of 1/2” or more per foot from the boiler to the flue. Warning - never allow the smoke pipe to ...

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    Clearances the econoburn™ wood-fired boiler is to be installed in accordance with the national building code or local regulations. Allowances front and rear must be made for cleaning and servicing. Minimum safety clearances to combustibles are: front: 48” right side: 18” left side: 24” rear: 24” abo...

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    During a power failure never refuel the boiler. Gravity loop (no power) a normally open powered zone valve must be installed to allow a free flow of water in a power off situation. The override loop for the safety shall have at least 30 ft. Of radiation above the wood boiler for a gravity flow. The sa...

  • Page 15: Tional And Local Codes.

    Free standing installation in the freestanding, or stand-alone system, the econoburn™ boiler is the sole source of cen- tral heating. In this system connect the piping as you would for any conventional hydronic heating system (using zone valves, circulator zoning, or single zone flow check system). T...

  • Page 16: Boiler Wiring Diagram For

    13 boiler wiring diagram for ewb-100 ewb-500 ewb-1000 figure 3.

  • Page 17: Boiler Wiring Diagram For

    14 boiler wiring diagram for ewb-150 ewb-200 ewb-300 figure 4.

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    15 figure 5.

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    16 figure 6.

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    Installers final checklist piping inspection 1. Boiler plumbed properly? 2. Is a new expansion tank or equivalent installed? 3. Normally closed by-pass zone valve installed? 4. Does the normally open zone valve by-pass to the main living area loop? 5. Is the normally open zone valve on the most dire...

  • Page 21: The Operator.

    Section 2 – operating instructions initial startup to remove any remaining moisture in the refractory, a small to medium fire should be main- tained for 10 to 12 hours. Wood-burning the econoburn™ wood-fired boiler will burn most solid wood fuels, however it is recom- mended that hardwoods be used fo...

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    19 creosote and cleaning 1. Establish a routine for the storage of fuel, care of the appliance, and firing techniques. 2. Check daily for creosote build up until experience shows how often cleaning is necessary. 3. Be aware that the hotter the fire, the less creosote is deposited, and that weekly clea...

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    Flue draft control operation the purpose of the flue draft control (fig. 6) is to prevent flames from coming out of the fire door to- ward the operator. The draft control lever is designed in such a way so that the upper door may not be opened without opening the rear damper and allowing the draft to ...

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    Draft fan control unit the draft fan controller (fig.10) is an aquastat which is set at the temperature desired for the temperature of the water jacket of the boiler. A probe is clamped to the top of the boiler to monitor this temperature. This is normally set at 160 degrees fahrenheit. When the tem...

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    The thermo overload switch protects the control panel from any electrical shorts or power surges in excess of 5 amps with any external electrical devices wired through the rear of the boiler. This could include the main or circulating pump, or an overheat valve if installed, and connected to the ele...

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    Boiler operating checklist a. Keep area around econoburn™ boiler clean and clear of combustibles. B. Use only wood. Do not burn any other combustible material, or liquid. C. Remove ashes as directed. D. Watch for soot in flue pipe - clean regularly. E. Be aware of danger due to over firing unit. F. Th...

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    Section 3 - maintenance and cleaning the econoburn™ wood-fired boiler must be cleaned regularly to maintain top efficiency. A good practice is to establish a routine for the storage of fuel, care of the appliance, and firing tech- niques. Boiler maintenance turbulator arms and shaft should be cleaned ...

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    Ash disposal before removing ashes, cease refueling and allow the fire to die down. Before opening the ash pit door, ensure the fire in the boiler is completely extinguished. Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-co...

  • Page 29: Troubleshooting Guide

    Chimney maintenance inspect monthly during heating season. For extra safety, have your chimney inspected by an ac- credited professional yearly, prior to the heating season. Troubleshooting guide problem cause suggested remedy boiler doesn’t reach desired temperature. Wood too moist. Use properly se...

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    Section 4 - econoburn™ boiler warranty warranty period the warranty period for the main boiler is 5 years against defects in workmanship. Any purchased components will carry such warranty as covered by the particular vendor. Conditions of warranty 1. Your econoburn™ boiler must be installed by a qua...