Edelbrock Russell R09201 Installation Instructions

©2006 Edelbrock Corporation

Rev. 3/06 - BC/mc

Catalog #R09201

Brochure #63-0428

Russell DOT Racer Front Brake Hose Kit 

for 2006 Suzuki GSX-R600 

& 2005-2006 Suzuki GSX-R1000

Catalog #R09201

INSTALLATION INSTRUCTIONS

1.

Remove factory brake hoses, noting routing.

2.

Route Russell hoses behind front fairing similar to factory.

3.

Install master cylinder banjo ends onto factory double banjo bolt from right caliper so that left hose end is on top

and routed to outside of right hose end. Install banjo bolt into master cylinder with banjo ends toward rear and

right hose next to fork 

(See Fig. 1)

. Tighten

banjo bolt.

4.

Install supplied cushion clamp around hoses

and use factory bolt and mounting location

to secure hoses to fork tree.

5.

Install hose ends onto calipers (use factory

master cylinder banjo bolt for right caliper).

Locate left hose with factory mount on rear

center of fender and right hose with factory

mount on side of fender.

6.

Check hose clearance throughout entire

steering and suspension travel range.

7.

Bleed system and check for leaks while

applying pressure.

Please study these instructions carefully before installing your new Brake Hose Kit. If you have any questions, please call

our  Technical Hotline at: 1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or 

e-mail us at edelbrock@edelbrock.com. Please fill out and mail your warranty card.

INSTALLATION INSTRUCTIONS

IMPORTANT NOTE: Do not allow the master cylinder to completely drain of brake fluid at any time during this process.

Doing so may require removing the master cylinder from the vehicle for bench bleeding. Also, use care when handling

brake fluid, as it can quickly damage finished surfaces (paint, plating, etc.).

Fig. 1

Edelbrock Corporation, 2700 California Street, Torrance, CA 90503

Toll-Free Tech Line: 1-800-416-8628

Tech E-Mail: edelbrock@edelbrock.com

IMPORTANT NOTE:

Proper installation is the responsibility of the installer.  Improper installation will void warranty and may

result in poor performance and engine or vehicle damage.