- DL manuals
- Emhart Tknologies
- Tools
- ProSet 1600 Series
- Maintenance Manual
Emhart Tknologies ProSet 1600 Series Maintenance Manual
Summary of ProSet 1600 Series
Page 1
Rivet tool proset ® 1600 series maintenance manual.
Page 2: Contents
Page 2 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 contents introduction...............................................................................................................................................2 safety instructi...
Page 3: Safety Instructions
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 3 safety instructions to insure proper functioning and safe operation read this manual carefully before setting up or operating the pop ® proset™ 1600 series tools 1. Do not use this t...
Page 4: Specifications
Page 4 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 specifications proset ® 1600 proset ® 1600mcs weight 2.15 lbs. (0.98 kg) 2.30 lbs. (1.05 kg) length 10.83” (275 mm) 10.71” (272 mm) height 8.94” (227 mm) 8.94” (227 mm) stroke 0.71” ...
Page 5
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 5 proset ® 1600 tool dimensions .682” (17.3 mm) 10.83” (275 mm) 8.94” (227 mm) 2.99” (76 mm) 3.27” (83 mm) proset ® 1600 1.83” (46.5 mm) 3.3” (82 mm) 1.82” (46.3 mm) 10.71” (272 mm) 3....
Page 6: Basic Tool Operation
Page 6 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 common nosepieces * included with the tool use fan239-176 instead of dpn239-144 (installed) when using 3/32” (2.4mm) or smaller diameter rivets. Basic tool operation before operating...
Page 7
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 7 front end service for optimum tool performance, front-end service should be performed regularly as per the “preventative maintenance schedule”. ! Note: unplug air supply while servic...
Page 8
Page 8 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 mandrel collection system (mcs) – proset ® 1600 mcs for safety purposes, removing the collector from the tool automatically turns the mcs suction off. Refitting the collector turns t...
Page 9
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 9 2. Re-assemble the collector : • secure collector end (104) to collector body (101). Use a screwdriver or similar tool to hold the collector end in place during re-assembly (see pict...
Page 10: Proset
Page 10 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 proset ® 1600/1600mcs diagram (*) these items require loctite ® 242 adhesive. (†) these items have a specific tightening torque as indicated in the “tool assembly torque requirement...
Page 11
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 11.
Page 12: Parts List
Page 12 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 parts list item part no. Description 1600 1600 mcs 1 prn414 nosepiece 4 size 1 1 2 prg402-8a jaws 1set(2) 1set(2) 3 dpn239-006 jaw guide 1 1 4 dpn239-007 pulling head 1 1 5 dpn239-0...
Page 13
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 13 optional parts and kits are also available separately. Part no. Description prn214 nose piece for 2.0 mm rivet (micro rivets) prg402-02 jaws for 2.0 mm rivet (micro rivets) dpn239-1...
Page 14
Page 14 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 fig. 1 socket head cap screw (88) hydraulic oil charging procedure ! Important. Tool must be disconnected from the air supply. Use only approved hydraulic oil specified in this manu...
Page 15: Maintenance
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 15 12. When there are no more bubbles in the oil, top off the hydraulic oil in the sleeve lower (51) to the level of the backup ring (53). 13. Make sure the jaw guide (3) is loose (see...
Page 16: Safety Data
Page 16 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 safety data seal lube (p/n: psa075508p ) lubriplate ® 130-aa manufactured by: fiske brothers refining co. Phone: (419) 691-2491 emergency: (800) 255-3924 alvania ® ep grease 1 prod ...
Page 17: Troubleshooting
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 17 troubleshooting symptom probable cause remedy tool fails to operate tool not connected to air supply. Os valve is in “off” position. Insufficient air pressure. Air pressure is too h...
Page 18
Page 18 emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 ec declaration of conformity we, emhart teknologies tucker fasteners limited birmingham b42 1bp united kingdom. Declare that: proset ® 1600 proset ® 1600 mcs conforms to the followi...
Page 19: Notes
Emhart teknologies - 50 shelton technology center, shelton ct 06484 - tel. (203) 924-9341 - fax (800) 225-5614 page 19 notes.
Page 20
The americas united states 50 shelton technology center p.O. Box 859 shelton, ct 06484 usa tel. 203-924-9341 fax. 800-225-5614 canada 9870 boul. Du golf anjou, quebec h1j 2y7 canada tel. 514-351-0330 fax. 514-351-0458 brazil rua ricardo cavatton, 226 lapa cep 05038-110 sao paulo, sp brazil tel. +55-...