Felt AR Owner's Manual

Summary of AR

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    Ar owner’s manual.

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    Felt ar internaloc seatpost assembly and cable routing manual this manual is not intended as a comprehensive use, service, repair or maintenance manual. Please see your dealer for all service, repairs or maintenance. Your dealer may also be able to refer you to classes, clinics or books on bicycle u...

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    1. Saddle clamp upper (x2) 2. Saddle clamp adjustment head half (x2) 3. Saddle clamp lower clamp (x2) 4. Saddle clamp binder nut with keyway 5. Saddle clamp binder bolt 6. Vm seatpost ar seatpost & small parts vm saddle clamp assembly 1 4 2 5 3 6 - 1 -.

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    Locate the two ar saddle clamp lowers and place each onto a saddle clamp upper, aligning the holes with the oval-shaped holes of the saddle clamp uppers as illustrated below. Step 2 the parts should appear as the image on the left, in two stacks of three pieces, with the bolt, nut and seatpost remai...

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    The chamfer of the adjustment head half will be placed in contact with the chamfered surface of the seatpost. Apply friction paste between surfaces. Being cautious to maintain the order of parts in each stack, turn each stack upside down on the table so now the threads face away from the table. Plac...

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    Pick up one stack and place it thread-side down into the seatpost so the chamfer of the adjustment head half is in contact with the chamfer of seatpost alloy insert as pictured. Holding the remaining stack of pieces in place on the other side of the seatpost, align the bolt threads with the nut thre...

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    Once saddle angle and fore/aft position are adjusted, tighten the saddle clamp bolt to 10-12 nm of torque. Slide the saddle into the saddle clamp assembly beginning from the rear of the saddle. Step 9 step 8 - 5 -.

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    Vr saddle clamp assembly 1. Vr seatpost 2. 3t saddle clamp inner splined adjusment cylinder 3. 3t saddle clamp outer splined adjustment cyclinder 4. 3t saddle clamp outer clamp 5. 3t saddle clamp binder bolt vr seatpost & small parts 1 4 2 5 3 - 6 -.

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    Slide the inner splined adjustment cylinder into the outer splined cylinder as pictured. Slide the inner and outer splined adjustment cylinder assembly into the vr seatpost as pictured. Place the outer clamp piecs over either end of the inner and outer adjustment cylinder assembly and insert binder ...

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    Install the ar/3t saddle clamp outer clamp and binder bolt assembly, one on each side ot the vr seatpost, and adjust the saddle fore/aft position and angle. Tighten the binder bolt to 5 nm. Slide the saddle rails onto the clamp assembly starting at the back of the saddle. Step 5 step 4 - 8 -.

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    The felt ar can carry the battery to power shimano di2 inside the aerodynamic seatpost using a mounting clip supplied with the seatpost. Felt ar: seatpost assembly - 9 -.

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    1. Ar seatpost 2. Shimano di2 battery clip 3. Seatpost binder bolts 4. Compression spring ar seatpost parts 5. Seatpost slot 6. Internaloc seatpost wedge 7. Seatpost seals internaloc seatpost assembly 1 4 2 5 3 6 7 - 1 0 -.

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    The shimano di2 battery clip and compression spring mount between the two halves of the black internaloc seatpost wedge. This shimano di2 battery clip hangs inside the internaloc seatpost wedge assembly. Step 1 - 1 1 -.

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    To install the shimano di2 battery clip and compression spring into the internaloc seatpost wedge, place one half of the internaloc seatpost wedge on a flat surface. Place one of the round mounting pins at the top of the shimano di2 battery clip into the small indent toward the bottom edge of the fi...

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    After the shimano di2 battery clip and compression spring are installed in the two halves of the internaloc seatpost wedge, orient the seatpost and battery mount assembly so the bottom edge will slant downward toward the ground at the front of the bike. The leading edge of the assembly will extend d...

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    Squeeze the assembly together with the front being the lowest point (angled downward toward the front of the bike) and insert it into the bottom of the seatpost. Note: apply a thin coat of carbon friction paste on the surface of aluminum internaloc seatpost wedge that will contact the carbon fiber s...

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    The shimano di2 sm-btr2 cylinder shaped battery installs in the bottom of the clip that you installed between the two halves of the internaloc seatpost wedge in step 2. To install the battery, first slide a soft “o” ring over the shimano sm-btr2 battery. Step 3 - 1 5 -.

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    Before moving on to step 4, installing the seatpost assembly into the ar bike frame, be sure to attach the shimano di2 wire to the battery so the derailleurs can be powered by the shimano di2 sm-btr2 cylinder-shaped battery. With the battery cable connector facing downward, push the battery into the...

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    Install the seatpost assembly into the ar bike frame. Step 4 note: application of carbon fiber assembly paste to the outer surface of seatpost to insertion point and inside seat tube highly recommended. - 1 7 -.

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    Slide the seatpost assembly into the ar frame. Look for the threaded holes in the internaloc seatpost wedge; they will be visible through the holes in the seat tube at the top of the ar bike frame. Be sure to apply grease or anti-seize to bolt threads. Step 5 - 1 8 -.

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    Install the two seatpost binder bolts, one on each side into the holes at the top of the ar bike frame so they thread smoothly into the internaloc seatpost wedge inside the seatpost. Once the saddle height is adjusted, tighten the seatpost binder bolts on each side using a torque wrench set to 6-8 n...

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    Install the seatpost seals by starting at the top and applying light pressure on the seal while placing it in the vertical slot in the seatpost. Step 6 - 2 0 -.

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    The seatpost seal will gently snap into place. After confirming your saddle height, cut the seatpost seal to length with about 2-4mm of extra length to insert between the seatpost and inside of the seat tube of the frame. - 2 1 -.

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    Seatpost pictured is installed correctly, saddle height confirmed, and seatpost seals cut to appropriate length. - 2 2 -.

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    Felt ar cable routing mechanical and electronic wiring this manual is not intended as a comprehensive use, service, repair or maintenance manual. Please see your dealer for all service, repairs or maintenance. Your dealer may also be able to refer you to classes, clinics or books on bicycle use, ser...

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    Rear brake cable to brake lever rear derailleur cable to shifter front derailleur cable to shifter ar mechanical cable routing road map - 2 4 -.

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    - 2 5 - 1 4 2 5 3 6 7 8 1. Mousetail ferrule - dt - front derailleur - 800mm - dt - rear derailleur - 300mm - cs - rear derailleur - 550mm 2. Bottom bracket cable guide 3. Rear dropout cable stop 4. Single hole top tube grommet 5. Front derailleur grommet 6. Downtube cable stop (x2) 7. Downtube cabl...

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    A. If the downtube cable hole is plugged remove the downtube grommet. B. Replace the downtube grommet with the downtube cable stop and securly fasten it with the downtube cable stop bolt. Step 1 mechanical compatible frame mechanical routing - 2 6 -.

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    A. Route shifter cable through 800mm mousetail. Then route through the downtube cable stop to the hole in the bottom bracket. Step 2 right shifter cable - 2 7 -.

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    A. If no cable stop is present on drive-side dropout, locate the dropout cable stop so the rear derailleur cable can be installed. B. Insert the shaft of the dropout cable stop so it looks like the figure below. C. Thread a shifter cable into the mousetail ferrule. Next, thread the cable though the ...

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    Cut mouse tail ferrule to length for rear derailleur. Step 4. Repeat steps 1 and 2 to install mechanical shifter cable housing on the left side of the frame. Keep tension on right shifter cable as to not cross cables within the frame. Step 4 left shifter cable - 2 9 -.

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    - 3 0 - 3 2 1 c. Take front derailleur shifter cable (1) thread it though the hole in the cable router (marked in yellow), then back into the hole in the bottom bracket and out the front derailleur cable hole. Simultaneously press the bottom bracket cable guide into the hole in the bottom bracket an...

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    - 3 1 - the correctly installed botztom bracket cable guide should look as pictured. Step 6 bottom bracket cable guide.

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    Left side dt cable grommet step 5. Add a length of cable shifter housing between the ferrule in the dropout and the rear derailleur. Step 7 rear cable routing - 3 2 -.

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    A. The front shifter cable should now be protruding from the hole in the frame between the derailleur mount and bottom bracket, with about 1in of mousetail exposed. If too long, trim mousetail. B. Slide the front derailleur shifter grommet over the cable and press-fit into place as shown to prevent ...

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    Install the seatpost seals by starting at the top and applying light pressure on the seal while placing it in the vertical slot in the seatpost. Step 6. All ar shifter cables installed! - 3 4 -.

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    Downtube cable battery to junction external battery (if applicable) (wiring road map is identicle for both mechanical compaitble and frd framesets) rear derailleur cable to junction front derailleur cable to junction downtube cable brain to junction ar mechanical compatible electronic wire routing r...

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    - 3 6 - 1 4 2 5 3 6 7 4. Rear dropout grommet 5. Top tube double hole grommet 6. Bottom bracket grommet 7. *junction b ar cable routing & small parts 1. *shimano di2 wires 2. Downtube gromemt (x2) 3. *shimano 8mm front derailleur grommet *not included with ar frame ar mechanical compatible frame ele...

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    Step 1 plug downtube for wiring a. If the downtube cable stop is installed, loosen the bolt and remove it. B. Replace the downtube cable stop with the downtube grommet. Press-fit into place as pictured. - 3 7 -.

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    Route wire from hole in top tube, into the downtube so the end is at the bottom bracket hole. Step 2 shifter junction wire - 3 8 - tip: to make routing easier, tape the end of the wire to the end of a piece of brake cable (as a steel cable is easier to route than a wire or housing). Once cable is vi...

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    A. Press-fit front derailleur grommet into the front derailleur cable exit hole. Step 3 front derailleur - 3 9 -.

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    Route the rear derailleur wire through the hole in the drive- side dropout, through the chainstay and out the bottom bracket hole as pictured. Step 4 rear derailleur wire - 4 0 -.

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    If needed, remove the seatpost from the frame. Route the battery wire though the downtube and out the bottom bracket hole. This should be the 4th and final wire now visible leaving the bottom bracket hole. Step 5 internal battery wire note* at this point, all electric wiring should be complete and s...

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    - 4 2 - 1 2 3 4 a. Plug front and rear derailleur wires (1&2) into junction b (rear). Plug battery wire (3) and shifter wire (4) into junction b (front) b. After fitting the connected junction b into the hole in the bottom bracket, plug with supplied bottom bracket grommet as pictured. Connecting ju...

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    - 4 3 - when using an external battery, plug the battery di2 wire into the battery port (a). Fit junction b into the bottom bracket hole and finish by fitting the bottom bracket grommet in place as pictured to the right. Step 6 (alternative) external battery wire a..

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    A. Plug in shimano battery to power wire. Then replace seatpost properly. Refer to the ar seatpost section if needed. Battery wire step 7 - 4 4 -.

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    A. Press in any remaining grommets. Refer to below images for placement. B. If not already done, connect wires to derailleurs and junction b. A a b c b c step 8 wire grommets rear derailleur grommet front derailleur grommet top tube grommet - 4 5 -.

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    Part v ar electronic wire routing 1. *di2 wires 2. *di2 junction b 3. Bottom bracket plug 4. Top tube grommet 5. Seat tube grommet (shimano smgm01 6mm grommet) 6. Dropout grommet ar wiring small parts - 4 6 - 1 3 5 4 6 2.

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    Downtube cable battery to junction external battery (if applicable) rear derailleur cable to junction front derailleur cable to junction downtube cable brain to junction ar electronic wire routing road map * - 4 7 -.

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    A. Route the wire down thruogh the top tube wire-endtry point, through the downtube and out the bottom bracket as pictured. Step 1 shifter junction wire - 4 8 - tip: to make routing easier, tape the end of the wire to the end of a piece of brake cable (as a steel cable is easier to route than a wire...

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    Route the wire, entering the small hole located under the front derailleur mount and out the hole under the bottom bracket as pictured. Press-fit the front derailleur grommet (a) into the hole to prevent di2 wire from falling into the frame. Front derailleur wire step 2 (a) - 4 9 -.

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    Route the rear derailleur wire through the hole in the drive-side dropout, through the chainstay and out the wire-exit hole under the bottom bracket as pictured. Rear derailleur step 3 - 5 0 -.

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    Note* at this point, all electric wiring should be complete and should look as this photo does with both ends of all cables unplugged. A. If needed, remove the seatpost from the frame. Route the battery wire though the downtube and out the wire-exit hole under the bottom bracket as shown. Seat tube ...

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    - 5 2 - front rear 1 2 3 4 a. Plug front and rear derailleur wires (1&2) into junction box (rear). Plug battery wire (3) and shifter wire (4) into junction box (front). B. After fitting the connected di2 junction b into the hole in the bottom bracket and plugging with supplied bottom bracket plug as...

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    A. Plug in shimano battery to power wire. B. Replace seatpost as pictured. Battery wire step 6 - 5 3 -.

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    A a b c b c step 8 wire grommets rear derailleur grommet front derailleur grommet top tube grommet a. Press in any remaining grommets. Refer to below images for placement. B. If not already done, connect wires to derailleurs and junction b. - 5 4 -.

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    Feed the brake cable housing into the hole located on the underside of the downtube and insert cable until visible in the headtube. Note: routing the brake cable and housing is made easier if fork is removed when routing cable from downtube to toptube. Step 1 part vi rear brake cable routing - 5 5 -.

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    A. Direct the end of the brake cable that is in the headtube up and out through the hole in the top tube until desired length of cable housing is exposed. B. If not already in place, thread the top tube cable grommet over the brake cable and press-fit into frame. Step 2 rear brake cable routing - 5 ...

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    Felt racing, llc 12 chrysler irvine, ca 92618 www.Feltbicycles.Com industriestr. 39 26188 edewecht germany.