FENDT MAN D 0836 LE Workshop Manual

Summary of MAN D 0836 LE

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    Werkstatthandbuch workshopmanual manuel de réparation manuel d´atelier manuale per i´officina motor engine moteur motore man d 0836 le (mechanical part) x990.005.039.010

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    Man d 0836 le favorit 916 916/../3001- favorit 920 920/../3001- favorit 924 924/../3001- favorit 926 926/../3001- herausgegeben von der abt. Kundendienst der fa. Acgo gmbh & co., marktoberdorf alle rechte vorbehalten – printed in germany. Diese druckschrift darf ohne unsere schriftliche genehmigung ...

  • Page 3: Werkstatthandbuch

    Werkstatthandbuch workshopmanual manuel d´atelier manual de taller manuale per l‘officina motor / engine / moteur / motore man d 0836 le (mechanical part) ausgabe 05/2001 xaver fendt gmbh & co. Ein unternehmen der agco-corp. Maschinen- und schlepperfabrik, marktoberdorf / bayern germany postfachadre...

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    Vorwort das vorliegende werkstatthandbuch wurde für die reparaturwerkstätten unserer vertretungen zusam- mengestellt und enthält alle demontage- und mon- tagevorgänge, die im zusammenhang mit ein- stellarbeiten und der auswechselung von teilen erforderlich ist. Sind teile auszuwechseln, so dürfen nu...

  • Page 5

    Avant propos le présent manuel de réparation a été concupour les ateliers de réparation de nos dépositaires et il contient toutes les instructions de démontage et de montage nécessitées par les travauc de réglade et de remplacement des piéces. Dés qu´il s´agit de remplacer des piéces, il faut utilis...

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    Premessa il presente manuale è stato redatto per le officine dei nostri concessionari e contiene tutte le indicazioni relative allo smontaggio ed al montaggio che si rendono necessari per la registrazione e la sostituzione di ricambi. Se ci sono parti da sostituire devono essere utilizzati assolutam...

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    Table of contents page specifications ............................................................................................................................... 9 service data...........................................................................................................................

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    Table of contents page replacing cylinder liners ............................................................................................................. 103 layout of engine lubrication ........................................................................................................ 104...

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    Fav 900 engine / generalities specifications a généralités fav 900 from chassis number 23/3001and up 12/03/2001 2000 000005 a a 1/1 chapitre docu-no. Reg. Date Édition page specifications text-module engine design in-line vertical principle of operation 4- stroke diesel with turbocharger and inter- ...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 1/14 capitel docu-no. Index date version page service data text-module crankcase pm-picturemodule text-module cylinder liner pm-picturemodule text-module pmtab_picture 1. 116,0-116,1 ...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 2/14 capitel docu-no. Index date version page service data crankshaft pm-picturemodule pm-picturemodule text-module pmtab_picture 1. Dimensions: standard: 76,981-77,000 mm (3.031 - 3....

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 3/14 capitel docu-no. Index date version page service data main bearing pm-picturemodule pm-picturemodule text-module flywheel pm-picturemodule pmtab_picture 1. Standard size: 2,468-2...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 4/14 capitel docu-no. Index date version page service data text-module connecting rod pm-picturemodule pm-picturemodule text-module con-rod bearing pm-picturemodule text-module pmtab_...

  • Page 14

    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 5/14 capitel docu-no. Index date version page service data piston pm-picturemodule text-module piston ring grooves pm-picturemodule text-modulepiston rings pm-picturemodule pmtab_pict...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 6/14 capitel docu-no. Index date version page service data text-module cylinder head pm-picturemodule pm-picturemodule text-module pmtab_picture 1. 10,000-10,015 mm (.3937 - .3942") a...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 7/14 capitel docu-no. Index date version page service data valves pm-picturemodule pm-picturemodule text-module pmtab_picture 1. Intake valve: 9,965-9,980 mm (.3923 - .3929") exhaust ...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 8/14 capitel docu-no. Index date version page service data valve operation pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture rocker arm 1. 20,000-20,00...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 9/14 capitel docu-no. Index date version page service data pm-picturemodule pm-picturemodule text-module backlash between text-module compression pressures text-module pmtab_picture v...

  • Page 19

    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 10/14 capitel docu-no. Index date version page service data engine lubrication text-module oil pump pm-picturemodule text-module text-module valve opening pressures bypass valve for f...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 11/14 capitel docu-no. Index date version page service data cooling system pm-picturemodule pm-picturemodule text-module pmtab_picture water pump (engine) 1. Gap between impeller and ...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 12/14 capitel docu-no. Index date version page service data turbocharger pm-picturemodule pm-picturemodule text-module manufacturer kkk d 0836 le 501/502/503/504 hx40-8274aw/h18wa8 pm...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 13/14 capitel docu-no. Index date version page service data fuel system injection nozzles pm-picturemodule manufacturer bosch type : dsla 154 p 625 n ° of orifices 6 nozzle opening pr...

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    Fav 900 engine / generalities service data a general fav 900 chassis number 23/3001and up 13/03/2001 2000 000006 a b 14/14 capitel docu-no. Index date version page service data pm-picturemodule pm-picturemodule text-module power take-off for hydraulic pump / air compressor pm-picturemodule pmtab_pic...

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    Fav 900 engine / generalities tightening torque values a general fav 900 from chassis number 23/3001and up 13/03/2001 2000 000007 a a 1/4 capitel docu-no. Index date version page tightening torque values text-module note: all threaded unions not specified in this table must be tightened according to...

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    Fav 900 engine / generalities tightening torque values a general fav 900 from chassis number 23/3001and up 13/03/2001 2000 000007 a a 2/4 capitel docu-no. Index date version page tightening torque values cooling system exhaust / intake manifolds fuel system starter / alternator /compressor sensors s...

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    Fav 900 engine / generalities tightening torque values a general fav 900 from chassis number 23/3001and up 13/03/2001 2000 000007 a a 3/4 capitel docu-no. Index date version page tightening torque values assembly tightening torques to works standard m 3059 external or internal hexagon nuts and bolts...

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    Fav 900 engine / generalities tightening torque values a general fav 900 from chassis number 23/3001and up 13/03/2001 2000 000007 a a 4/4 capitel docu-no. Index date version page tightening torque values cylinder head bolts tightening cylinder head bolts following repair work (new engine) only for t...

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    Fav 900 engine / general system turbocharger, troubleshooting b faults fav 900 chassis number 23/3001 and up 15.2.2001 2000 000003 b a 1/2 capitel docu-no. Index date version page turbocharger, troubleshooting text-module before replacing the turbocharger, check the following: excessive engine oil c...

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    Fav 900 engine / general system turbocharger, troubleshooting b faults fav 900 chassis number 23/3001 and up 15.2.2001 2000 000003 b a 2/2 capitel docu-no. Index date version page turbocharger, troubleshooting oil in intake pipes and intercooler oilspray within the intake system is necessary. It lub...

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    Fav 900 engine / generalities view of engine d 0836 le 501 d component location fav 900 chassis number 23/3001and up 09/03/2001 2000 000003 d a 1/1 capitel docu-no. Index date version page view of engine d 0836 le 501 pm-picturemodule text-module pmtab_picture 1 fuel injection pump (vp44) 7 fuel fil...

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    Fav 900 engine / cylinder head checking compression e testing fav 900 chassis number 23/3001and up 20.2.2001 2010 000001 e a 1/1 capitel docu-no. Index date version page checking compression pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture ● warm up engine until cool...

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    Fav 900 engine / cylinder head checking valve timing f setting and calibration fav 900 chassis number 23/3001and up 20.2.2001 2010 000002 f a 1/1 capitel docu-no. Index date version page checking valve timing text-module checking valve timing shifting of the camshaft drive gear can result in severe ...

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    Fav 900 engine / cylinder head setting valve clearance f setting and calibration fav 900 chassis number 23/3001 and up 15.2.2001 2010 000003 f a 1/2 capitel docu-no. Index date version page setting valve clearance pm-picturemodule pm-picturemodule text-module setting valves clearance: valves overlap...

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    Fav 900 engine / cylinder head setting valve clearance f setting and calibration fav 900 chassis number 23/3001 and up 15.2.2001 2010 000003 f a 2/2 capitel docu-no. Index date version page setting valve clearance pm-picturemodule pmtab_picture ● insert gauge between valve shaft and rocker . ● with ...

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    Fav 900 engine / cylinder head reassembling and refitting intake pipe g repair fav 900 chassis number 23/3001 and up 15.2.2001 2010 000002 g a 1/1 capitel docu-no. Index date version page reassembling and refitting intake pipe pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing...

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    Fav 900 engine / cylinder head removing and refitting turbocharger g repair fav 900 chassis number 23/3001 and up 15.02.2001 2010 000004 g a 1/2 capitel docu-no. Index date version page removing and refitting turbocharger pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pict...

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    Fav 900 engine / cylinder head removing and refitting turbocharger g repair fav 900 chassis number 23/3001 and up 15.02.2001 2010 000004 g a 2/2 capitel docu-no. Index date version page removing and refitting turbocharger pm-picturemodule pm-picturemodule pmtab_picture refitting the turbocharger che...

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    Fav 900 engine / cylinder head removing and refitting exhaust manifold g repair fav 900 chassis number 23/3001 and up 15.02.2001 2010 000003 g a 1/1 capitel docu-no. Index date version page removing and refitting exhaust manifold pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pm...

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    Fav 900 engine / cylinder head removing and refitting cylinder head g repair fav 900 chassis number 23/3001 and up 16.02.2001 2010 000006 g a 1/4 capitel docu-no. Index date version page removing and refitting cylinder head pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pi...

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    Fav 900 engine / cylinder head removing and refitting cylinder head g repair fav 900 chassis number 23/3001 and up 16.02.2001 2010 000006 g a 2/4 capitel docu-no. Index date version page removing and refitting cylinder head pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture before refi...

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    Fav 900 engine / cylinder head removing and refitting cylinder head g repair fav 900 chassis number 23/3001 and up 16.02.2001 2010 000006 g a 3/4 capitel docu-no. Index date version page removing and refitting cylinder head pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pi...

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    Fav 900 engine / cylinder head removing and refitting cylinder head g repair fav 900 chassis number 23/3001 and up 16.02.2001 2010 000006 g a 4/4 capitel docu-no. Index date version page removing and refitting cylinder head pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture tighten bol...

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    Fav 900 engine / cylinder head dismantling and reassembling the rocker arm assembly g repair fav 900 chassis number 23/3001 and up 19.02.2001 2010 000007 g a 1/2 capitel docu-no. Index date version page dismantling and reassembling the rocker arm assembly pm-picturemodule pm-picturemodule pm-picture...

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    Fav 900 engine / cylinder head dismantling and reassembling the rocker arm assembly g repair fav 900 chassis number 23/3001 and up 19.02.2001 2010 000007 g a 2/2 capitel docu-no. Index date version page dismantling and reassembling the rocker arm assembly pm-picturemodule pm-picturemodule pmtab_pict...

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    Fav 900 engine / cylinder head removing and refitting valves g repair fav 900 chassis number 23/3001 and up 19.02.2001 2010 000008 g a 1/3 capitel docu-no. Index date version page removing and refitting valves pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing valves remove ro...

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    Fav 900 engine / cylinder head removing and refitting valves g repair fav 900 chassis number 23/3001 and up 19.02.2001 2010 000008 g a 2/3 capitel docu-no. Index date version page removing and refitting valves pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture turn cyl...

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    Fav 900 engine / cylinder head removing and refitting valves g repair fav 900 chassis number 23/3001 and up 19.02.2001 2010 000008 g a 3/3 capitel docu-no. Index date version page removing and refitting valves pm-picturemodule pmtab_picture 1= copper - sealing ring 2 = injection nozzle projection (2...

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    Fav 900 engine / cylinder head removing and refitting valve guides. G repair fav 900 chassis number 23/3001 and up 19.02.2001 2010 000009 g a 1/1 capitel docu-no. Index date version page removing and refitting valve guides. Pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing th...

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    Fav 900 engine / cylinder head replacing valve seat insert g repair fav 900 chassis number 23/3001and up 19.02.2001 2010 000010 g a 1/2 capitel docu-no. Index date version page replacing valve seat insert text-module remove valve seat insert note: when replacing valve seat inserts, it is advisable t...

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    Fav 900 engine / cylinder head replacing valve seat insert g repair fav 900 chassis number 23/3001and up 19.02.2001 2010 000010 g a 2/2 capitel docu-no. Index date version page replacing valve seat insert pm-picturemodule text-module note: after cooling down: re-machine valve seats. After re-machini...

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    Fav 900 engine / cylinder head re-machining the valve seats g repair fav 900 chassis number 23/3001and up 19.02.2001 2010 000011 g a 1/3 capitel docu-no. Index date version page re-machining the valve seats pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture re-machining the valve seat ...

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    Fav 900 engine / cylinder head re-machining the valve seats g repair fav 900 chassis number 23/3001and up 19.02.2001 2010 000011 g a 2/3 capitel docu-no. Index date version page re-machining the valve seats pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture release clamping lever, fit ...

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    Fav 900 engine / cylinder head re-machining the valve seats g repair fav 900 chassis number 23/3001and up 19.02.2001 2010 000011 g a 3/3 capitel docu-no. Index date version page re-machining the valve seats pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture observe specified seat angle...

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    Fav 900 engine / cylinder head reseating valves g repair fav 900 chassis number 23/3001 and up 19.02.2001 2010 000012 g a 1/1 capitel docu-no. Index date version page reseating valves pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture reseating valves apply grinding paste to the valve ...

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    Fav 900 engine /cooling system replacing engine coolant g repair fav 900 chassis number 23/3001 and up 08.02.2001 2050 000001 g a 1/2 capitel docu-no. Index date version page replacing engine coolant text-module draining the coolant drain coolant only on a cooled down engine as described: note: coll...

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    Fav 900 engine /cooling system replacing engine coolant g repair fav 900 chassis number 23/3001 and up 08.02.2001 2050 000001 g a 2/2 capitel docu-no. Index date version page replacing engine coolant pm-picturemodule pmtab_picture filling coolant (only on a cooled down engine) fill in an adequate mi...

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    Fav 900 engine / cooling removing and refitting the thermostatic valve g repair fav 900 chassis number 23/3001and up 09.02.2001 2050 000002 g a 1/1 capitel docu-no. Index date version page removing and refitting the thermostatic valve pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodu...

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    Fav 900 engine /cooling system removing and refitting water pump g repair fav 900 chassis number 23/3001 and up 14.2.2001 2050 000003 g a 1/4 capitel docu-no. Index date version page removing and refitting water pump pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture r...

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    Fav 900 engine /cooling system removing and refitting water pump g repair fav 900 chassis number 23/3001 and up 14.2.2001 2050 000003 g a 2/4 capitel docu-no. Index date version page removing and refitting water pump pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture r...

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    Fav 900 engine /cooling system removing and refitting water pump g repair fav 900 chassis number 23/3001 and up 14.2.2001 2050 000003 g a 3/4 capitel docu-no. Index date version page removing and refitting water pump pm-picturemodule pm-picturemodule pm-picturemodule text-module pmtab_picture using ...

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    Fav 900 engine /cooling system removing and refitting water pump g repair fav 900 chassis number 23/3001 and up 14.2.2001 2050 000003 g a 4/4 capitel docu-no. Index date version page removing and refitting water pump when reparing do not replace pump unless a leak has been found. Depending on design...

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    Fav 900 engine / cooling system removing and refitting coolant pipe g repair fav 900 chassis number 23/3001 and up 14.02.2001 2050 000004 g a 1/1 capitel docu-no. Index date version page removing and refitting coolant pipe pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pic...

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    Fav 900 engine / fuel system layout of fuel system c documents and diagrams fav 900 chassis number 23/3001and up 09.03.2001 2060 000002 c a 1/1 capitel docu-no. Index date version page layout of fuel system pm-picturemodule text-module etnum-list pmtab_picture 1. Pre-filter with manual fuel lift pum...

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    Fav 900 engine / fuel supply system fuel pre filter / cartrige g repair fav 900 chassis number 23/3001 and up 08.02.2001 2060 000002 g a 1/2 capitel docu-no. Index date version page fuel pre filter / cartrige pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture cleaning pre - filter disa...

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    Fav 900 engine / fuel supply system fuel pre filter / cartrige g repair fav 900 chassis number 23/3001 and up 08.02.2001 2060 000002 g a 2/2 capitel docu-no. Index date version page fuel pre filter / cartrige pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing and refitting mai...

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    Fav 900 engine / fuel supply system purging air from fuel supply system g repair fav 900 chassis number 23/3001 02.11.2000 2060 000001 g a 1/1 capitel docu-no. Index date version page purging air from fuel supply system pm-picturemodule pm-picturemodule pm-picturemodule text-module important: start ...

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    Fav 900 engine / cold start booster removing and refitting heater plug g repair fav 900 chassis number 23/3001 and up 08.02.2001 2180 000001 g a 1/1 capitel docu-no. Index date version page removing and refitting heater plug pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture remove hea...

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    Fav 900 engine / short block power - belts g repair fav 900 chassis number 23/3001and up 26.02.2001 2210 000016 g a 1/3 capitel docu-no. Index date version page power - belts pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture generator right checking condition power be...

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    Fav 900 engine / short block power - belts g repair fav 900 chassis number 23/3001and up 26.02.2001 2210 000016 g a 2/3 capitel docu-no. Index date version page power - belts pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture replacing the powerbelt ● place adequate to...

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    Fav 900 engine / short block power - belts g repair fav 900 chassis number 23/3001and up 26.02.2001 2210 000016 g a 3/3 capitel docu-no. Index date version page power - belts pm-picturemodule text-module determining the span force bullet-list ● read tension force at the point of intersection of the ...

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    Fav 900 engine / short block removing and refitting the starter engine g repair fav 900 chassis number 23/3001and up 26.02.2001 2210 000014 g a 1/1 capitel docu-no. Index date version page removing and refitting the starter engine pm-picturemodule pm-picturemodule text-module check flywheel ring gea...

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    Fav 900 engine / short block removing and refitting generator g repair fav 900 chassis number 23/3001and up 26.02.2001 2210 000015 g a 1/2 capitel docu-no. Index date version page removing and refitting generator pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture gener...

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    Fav 900 engine / short block removing and refitting generator g repair fav 900 chassis number 23/3001and up 26.02.2001 2210 000015 g a 2/2 capitel docu-no. Index date version page removing and refitting generator pm-picturemodule pm-picturemodule pmtab_picture loosen bolts(1), (3) and (4) from the g...

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    Fav 900 engine / short block removing and refitting air compressor g repair fav 900 chassis number 23/3001 and up 23.2.2001 2210 000013 g a 1/5 capitel docu-no. Index date version page removing and refitting air compressor pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pic...

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    Fav 900 engine / short block removing and refitting air compressor g repair fav 900 chassis number 23/3001 and up 23.2.2001 2210 000013 g a 2/5 capitel docu-no. Index date version page removing and refitting air compressor pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pic...

  • Page 76

    Fav 900 engine / short block removing and refitting air compressor g repair fav 900 chassis number 23/3001 and up 23.2.2001 2210 000013 g a 3/5 capitel docu-no. Index date version page removing and refitting air compressor pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pic...

  • Page 77

    Fav 900 engine / short block removing and refitting air compressor g repair fav 900 chassis number 23/3001 and up 23.2.2001 2210 000013 g a 4/5 capitel docu-no. Index date version page removing and refitting air compressor pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pic...

  • Page 78

    Fav 900 engine / short block removing and refitting air compressor g repair fav 900 chassis number 23/3001 and up 23.2.2001 2210 000013 g a 5/5 capitel docu-no. Index date version page removing and refitting air compressor pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture ● mount dial...

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    Fav 900 engine / short block replacing crankshaft front seal g repair fav 900 chassis number 23/3001 and up 15.2.2001 2210 000002 g a 1/1 capitel docu-no. Index date version page replacing crankshaft front seal pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removin...

  • Page 80

    Fav 900 engine / short block removing and refitting flywheel g repair fav 900 chassis number 23/3001 and up 15.02.2001 2210 000004 g a 1/2 capitel docu-no. Index date version page removing and refitting flywheel pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture remove flywheel loosen ...

  • Page 81

    Fav 900 engine / short block removing and refitting flywheel g repair fav 900 chassis number 23/3001 and up 15.02.2001 2210 000004 g a 2/2 capitel docu-no. Index date version page removing and refitting flywheel pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture replacing the starter r...

  • Page 82

    Fav 900 engine / short block removing and refitting crankshshaft seal (flywheel). G repair fav 900 chassis number 23/3001 and up 15.2.2001 2210 000003 g a 1/1 capitel docu-no. Index date version page removing and refitting crankshshaft seal (flywheel). Pm-picturemodule pm-picturemodule pmtab_picture...

  • Page 83

    Fav 900 engine / short block removing and refitting flywheel housing. G repair fav 900 chassis number 23/3001 and up 15.2.2001 2210 000005 g a 1/2 capitel docu-no. Index date version page removing and refitting flywheel housing. Pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removi...

  • Page 84

    Fav 900 engine / short block removing and refitting flywheel housing. G repair fav 900 chassis number 23/3001 and up 15.2.2001 2210 000005 g a 2/2 capitel docu-no. Index date version page removing and refitting flywheel housing. Pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture remove...

  • Page 85

    Fav 900 engine / short block removing and refitting the timing case. G repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000006 g a 1/4 capitel docu-no. Index date version page removing and refitting the timing case. Pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_...

  • Page 86

    Fav 900 engine / short block removing and refitting the timing case. G repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000006 g a 2/4 capitel docu-no. Index date version page removing and refitting the timing case. Pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_...

  • Page 87

    Fav 900 engine / short block removing and refitting the timing case. G repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000006 g a 3/4 capitel docu-no. Index date version page removing and refitting the timing case. Pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_...

  • Page 88

    Fav 900 engine / short block removing and refitting the timing case. G repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000006 g a 4/4 capitel docu-no. Index date version page removing and refitting the timing case. Pm-picturemodule pmtab_picture refit timing case cover with new gasket. In...

  • Page 89

    Fav 900 engine / short block removing and refitting camshaft g repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000007 g a 1/2 capitel docu-no. Index date version page removing and refitting camshaft pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing...

  • Page 90

    Fav 900 engine / short block removing and refitting camshaft g repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000007 g a 2/2 capitel docu-no. Index date version page removing and refitting camshaft pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture using a ...

  • Page 91

    Fav 900 removing and refitting intermediate flange g repair fav 900 chassis number 23/3001 and up 14.2.2001 2210 000001 g a 1/1 capitel docu-no. Index date version page removing and refitting intermediate flange pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removi...

  • Page 92

    Fav 900 engine / short block removing and refitting con-rod bearing shells g repair fav 900 chassis number 23/3001 and up 22.02.2001 2210 000011 g a 1/1 capitel docu-no. Index date version page removing and refitting con-rod bearing shells pm-picturemodule pm-picturemodule pm-picturemodule pm-pictur...

  • Page 93

    Fav 900 engine / short block removing and refitting the crankshaft g repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000008 g a 1/3 capitel docu-no. Index date version page removing and refitting the crankshaft pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pict...

  • Page 94

    Fav 900 engine / short block removing and refitting the crankshaft g repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000008 g a 2/3 capitel docu-no. Index date version page removing and refitting the crankshaft pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pict...

  • Page 95

    Fav 900 engine / short block removing and refitting the crankshaft g repair fav 900 chassis number 23/3001and up 20.2.2001 2210 000008 g a 3/3 capitel docu-no. Index date version page removing and refitting the crankshaft pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture match bearing...

  • Page 96

    Fav 900 engine / short block removing and refitting con-rod g repair fav 900 chassis number 23/3001 and up 21.2.2001 2210 000009 g a 1/5 capitel docu-no. Index date version page removing and refitting con-rod pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing piston from con-r...

  • Page 97

    Fav 900 engine / short block removing and refitting con-rod g repair fav 900 chassis number 23/3001 and up 21.2.2001 2210 000009 g a 2/5 capitel docu-no. Index date version page removing and refitting con-rod pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture determining piston play me...

  • Page 98

    Fav 900 engine / short block removing and refitting con-rod g repair fav 900 chassis number 23/3001 and up 21.2.2001 2210 000009 g a 3/5 capitel docu-no. Index date version page removing and refitting con-rod pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture guide con...

  • Page 99

    Fav 900 engine / short block removing and refitting con-rod g repair fav 900 chassis number 23/3001 and up 21.2.2001 2210 000009 g a 4/5 capitel docu-no. Index date version page removing and refitting con-rod pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture press out...

  • Page 100

    Fav 900 engine / short block removing and refitting con-rod g repair fav 900 chassis number 23/3001 and up 21.2.2001 2210 000009 g a 5/5 capitel docu-no. Index date version page removing and refitting con-rod pm-picturemodule pm-picturemodule pmtab_picture measuring the piston projection remove the ...

  • Page 101

    Fav 900 engine / short block removing and refitting the piston rings g repair fav 900 chassis number 23/3001 and up 22.02.2001 2210 000010 g a 1/2 capitel docu-no. Index date version page removing and refitting the piston rings pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmta...

  • Page 102

    Fav 900 engine / short block removing and refitting the piston rings g repair fav 900 chassis number 23/3001 and up 22.02.2001 2210 000010 g a 2/2 capitel docu-no. Index date version page removing and refitting the piston rings pm-picturemodule pm-picturemodule pmtab_picture refitting piston rings u...

  • Page 103

    Fav 900 engine / short block replacing cylinder liners g repair fav 900 chassis number 23/3001 and up 22.02.2001 2210 000012 g a 1/1 capitel docu-no. Index date version page replacing cylinder liners pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture checking cylinder ...

  • Page 104

    Fav 900 engine / lubrication layout of engine lubrication c documents and diagrams fav 900 chassis number 23/3001and up 09/03/2001 2312 000001 c a 1/1 capitel docu-no. Index date version page layout of engine lubrication pm-picturemodule text-module etnum-list pmtab_picture 1. Lubrication gear pump ...

  • Page 105

    Fav 900 engine / lubrication replacing oil filter g repair fav 900 chassis number 23/3001and up 14.02.2001 2312 000001 g a 1/1 capitel docu-no. Index date version page replacing oil filter pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture replacing oil filter caution: the cartridge is...

  • Page 106

    Fav 900 engine / lubrication removing and refitting oil cooler g repair fav 900 chassis number 23/3001and up 14.02.2001 2312 000002 g a 1/2 capitel docu-no. Index date version page removing and refitting oil cooler pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing oil filter ...

  • Page 107

    Fav 900 engine / lubrication removing and refitting oil cooler g repair fav 900 chassis number 23/3001and up 14.02.2001 2312 000002 g a 2/2 capitel docu-no. Index date version page removing and refitting oil cooler pm-picturemodule pmtab_picture refit oil cooler fit oil cooler to the oil filter head...

  • Page 108

    Fav 900 engine / lubrication removing and refitting oil pan g repair fav 900 chassis number 23/3001 and up 14.02.2001 2312 000003 g a 1/3 capitel docu-no. Index date version page removing and refitting oil pan pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing...

  • Page 109

    Fav 900 engine / lubrication removing and refitting oil pan g repair fav 900 chassis number 23/3001 and up 14.02.2001 2312 000003 g a 2/3 capitel docu-no. Index date version page removing and refitting oil pan pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture remove s...

  • Page 110

    Fav 900 engine / lubrication removing and refitting oil pan g repair fav 900 chassis number 23/3001 and up 14.02.2001 2312 000003 g a 3/3 capitel docu-no. Index date version page removing and refitting oil pan pm-picturemodule pm-picturemodule pmtab_picture refitting the oil pan coat oil pan sealing...

  • Page 111

    Fav 900 engine / lubrication removing and refitting oil pump g repair fav 900 chassis number 23/3001and up 14.2.2001 2312 000004 g a 1/3 capitel docu-no. Index date version page removing and refitting oil pump pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture removing...

  • Page 112

    Fav 900 engine / lubrication removing and refitting oil pump g repair fav 900 chassis number 23/3001and up 14.2.2001 2312 000004 g a 2/3 capitel docu-no. Index date version page removing and refitting oil pump pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture reassemb...

  • Page 113

    Fav 900 engine / lubrication removing and refitting oil pump g repair fav 900 chassis number 23/3001and up 14.2.2001 2312 000004 g a 3/3 capitel docu-no. Index date version page removing and refitting oil pump pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture refitting the oil pump ge...

  • Page 114

    Fav 900 engine / lubrication removing and refitting splash nozzle g repair fav 900 chassis number 23/3001and up 15.02.2001 2312 000005 g a 1/1 capitel docu-no. Index date version page removing and refitting splash nozzle pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_pictu...

  • Page 115

    Fav 900 engine / injection pump checking start of delivery vp 44 e testing fav 900 chassis number 23/3001 and up 01/2000 2710 000003 e b 1/7 capitel docu-no. Index date version page checking start of delivery vp 44 pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture rem...

  • Page 116

    Fav 900 engine / injection pump checking start of delivery vp 44 e testing fav 900 chassis number 23/3001 and up 01/2000 2710 000003 e b 2/7 capitel docu-no. Index date version page checking start of delivery vp 44 pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture imp...

  • Page 117

    Fav 900 engine / injection pump checking start of delivery vp 44 e testing fav 900 chassis number 23/3001 and up 01/2000 2710 000003 e b 3/7 capitel docu-no. Index date version page checking start of delivery vp 44 pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture tur...

  • Page 118

    Fav 900 engine / injection pump checking start of delivery vp 44 e testing fav 900 chassis number 23/3001 and up 01/2000 2710 000003 e b 4/7 capitel docu-no. Index date version page checking start of delivery vp 44 pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture imp...

  • Page 119

    Fav 900 engine / injection pump checking start of delivery vp 44 e testing fav 900 chassis number 23/3001 and up 01/2000 2710 000003 e b 5/7 capitel docu-no. Index date version page checking start of delivery vp 44 pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture tur...

  • Page 120

    Fav 900 engine / injection pump checking start of delivery vp 44 e testing fav 900 chassis number 23/3001 and up 01/2000 2710 000003 e b 6/7 capitel docu-no. Index date version page checking start of delivery vp 44 pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture imp...

  • Page 121

    Fav 900 engine / injection pump checking start of delivery vp 44 e testing fav 900 chassis number 23/3001 and up 01/2000 2710 000003 e b 7/7 capitel docu-no. Index date version page checking start of delivery vp 44 pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture - l...

  • Page 122

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 1/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 123

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 2/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 124

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 3/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 125

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 4/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 126

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 5/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 127

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 6/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 128

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 7/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 129

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 8/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 130

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 9/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pm-picturemodule pm-picturemodul...

  • Page 131

    Fav 900 engine / injection pump fuel injection pump vp 44 - mounting - dismounting g repair fav 900 chassis number 23/3001 and up 01/2000 2710 000002 g b 10/10 capitel docu-no. Index date version page fuel injection pump vp 44 - mounting - dismounting pm-picturemodule pmtab_picture note: purge air f...

  • Page 132

    Fav 900 engine / injection valves checking injection nozzles e testing fav 900 chassis number 23/3001and up 05.02.2001 2712 000001 e a 1/3 capitel docu-no. Index date version page checking injection nozzles pm-picturemodule pm-picturemodule text-module 1.Check opening pressure : connect pressure gau...

  • Page 133

    Fav 900 engine / injection valves checking injection nozzles e testing fav 900 chassis number 23/3001and up 05.02.2001 2712 000001 e a 2/3 capitel docu-no. Index date version page checking injection nozzles nozzles meeting these three requirements may be used again. Pm-picturemodule pm-picturemodule...

  • Page 134

    Fav 900 engine / injection valves checking injection nozzles e testing fav 900 chassis number 23/3001and up 05.02.2001 2712 000001 e a 3/3 capitel docu-no. Index date version page checking injection nozzles pm-picturemodule pm-picturemodule pm-picturemodule pm-picturemodule pmtab_picture terst inter...

  • Page 135

    Fav 900 engine / injetion valves replacing injection valve with needle motion sensor g repair fav 900 chassis number 23/3001 and up 01/2000 2712 000002 g a 1/3 capitel docu-no. Index date version page replacing injection valve with needle motion sensor pm-picturemodule pm-picturemodule pm-picturemod...

  • Page 136

    Fav 900 engine / injetion valves replacing injection valve with needle motion sensor g repair fav 900 chassis number 23/3001 and up 01/2000 2712 000002 g a 2/3 capitel docu-no. Index date version page replacing injection valve with needle motion sensor pm-picturemodule pm-picturemodule pm-picturemod...

  • Page 137

    Fav 900 engine / injetion valves replacing injection valve with needle motion sensor g repair fav 900 chassis number 23/3001 and up 01/2000 2712 000002 g a 3/3 capitel docu-no. Index date version page replacing injection valve with needle motion sensor pm-picturemodule pm-picturemodule pm-picturemod...

  • Page 138

    Fav 900 engine / generalities special tools a general fav 900 chassis number 23/3001and up 19/03/2001 9920 000004 a a 1/7 capitel docu-no. Index date version page special tools pm-picturemodule pmtab_picture.

  • Page 139

    Fav 900 engine / generalities special tools a general fav 900 chassis number 23/3001and up 19/03/2001 9920 000004 a a 2/7 capitel docu-no. Index date version page special tools text-module schema - nr. Description reference 1 dial gauge for checking and setting start of delivery. 08.71000-1205* 2 sc...

  • Page 140

    Fav 900 engine / generalities special tools a general fav 900 chassis number 23/3001and up 19/03/2001 9920 000004 a a 3/7 capitel docu-no. Index date version page special tools pm-picturemodule pmtab_picture.

  • Page 141

    Fav 900 engine / generalities special tools a general fav 900 chassis number 23/3001and up 19/03/2001 9920 000004 a a 4/7 capitel docu-no. Index date version page special tools text-module diagram nb. Description reference 19 percussion type extractor to 18 80.99602-0016* 20 slip-on grip for all pre...

  • Page 142

    Fav 900 engine / generalities special tools a general fav 900 chassis number 23/3001and up 19/03/2001 9920 000004 a a 5/7 capitel docu-no. Index date version page special tools pm-picturemodule pmtab_picture.

  • Page 143

    Fav 900 engine / generalities special tools a general fav 900 chassis number 23/3001and up 19/03/2001 9920 000004 a a 6/7 capitel docu-no. Index date version page special tools text-module text-module note: * man-tools without a fendt-spare part number can be ordered by man-service-centres. ** fendt...

  • Page 144

    Fav 900 engine / generalities special tools a general fav 900 chassis number 23/3001and up 19/03/2001 9920 000004 a a 7/7 capitel docu-no. Index date version page special tools text-module tools to be manufactured guide mandrel for flywheel assembly material: made from m14*140 pm-picturemodule text-...