Jacobsen Cushman Turf Truckster Parts & Maintenance Manual - Turf Truckster

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Manual is about: Jacobsen Cushman Turf Truckster With Four Post ROPS

Summary of Cushman Turf Truckster

  • Page 1

    Parts & maintenance manual manuel de maintenance & nomenclature des pièces de rechange by jacobsen when performance matters. ™ avertissement risque de blessures graves en cas d’utilisation incorrecte de la machine. Les opérateurs et le personnel d’entretien doivent être formés et conscients des dang...

  • Page 2

    © copyright 2011, jacobsen, a textron company. “all rights reserved, including the right to reproduce this material or portions thereof in any form.” this manual contains adjustment, maintenance, troubleshooting instructions and parts list for your new jacobsen ® machine. This manual should be store...

  • Page 3: Table Of Contents

    En-3 table of contents 1 safety 1.1 operating safety ........................................ 4 1.2 important safety notes .............................. 5 2 vehicle identification numbers 2.1 vehicle identification number .................... 6 2.2 engine identification numbers ................... ...

  • Page 4: 1    Safety

    1 safety en-4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this man...

  • Page 5: Safety    1

    Safety 1 en-5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a pote...

  • Page 6

    2 vehicle identification numbers en-6 2 vehicle identification numbers 2.1 vehicle identification number _________________________________________ the vehicle identification number (vin), consisting of the model number, date code, and serial number, is printed on the nameplate/identification decal a...

  • Page 7: Specifications    3

    Specifications 3 en-7 3 specifications 3.1 product identification _________________________________________________ 84063 ............................Turf truckster, liquid cooled diesel engine, 4 speed manual transmission, 11.16:1 2 speed differential, mechanical pto, and four post rops. 84064 .......

  • Page 8: 3    Specifications

    3 specifications en-8 3.4 vehicle _________________________________________________________________ t ires: front ....................... 20 x 10 - 10 multi rib rear ........................ 24 x 13 -12 titan ultra trac tire pressure: front ....................... 20 psi (1.38 bar) rear ...............

  • Page 9: Specifications    3

    Specifications 3 en-9 3.7 accessories & support literature _____________________________________ contact your area jacobsen dealer for a complete listing of accessories and attachments. Flatbeds and boxes 47 in. Quick disconnect flatbed ...........................889983 60 in. Quick disconnect flatb...

  • Page 10: 3    Specifications

    3 specifications en-10 declaration of conformity prohlÁŠenÍ o shod overensstemmelseserklÆring conformiteitsverklaring vastavusdeklaratsioon vaatimustenmukaisuusvakuutus declaration de conformite konformitÄtserklÄrung megfelelsÉgi nyilatkozat dichiarazione di conformitÀ atbilstbas deklar!Cija atitikt...

  • Page 11: Specifications    3

    Specifications 3 en-11 harmonised standards used ¤ · použité harmonizované normy brugte harmoniserede standarder gebruikte geharmoniseerde standaards kasutatud ühtlustatud standardid käytetyt yhdenmukaistetut standardit normes harmonisées utilisées angewandte harmonisierte normen $%*Š $g! % "$+*%%&)...

  • Page 12: 4    Adjustments

    4 adjustments en-12 4 adjustments 4.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized cushman dealer. 2. Replace, do not adjust, wo...

  • Page 13: Adjustments    4

    Adjustments 4 en-13 4.3 front cowl access_____________________________________________________ the front cowl opens to gain access to two access panels, fuse panel, horn, and master cylinder reservoir. To open the front cowl locate the release lever at the upper left corner of front clip near the le...

  • Page 14: 4    Adjustments

    4 adjustments en-14 4.5 diesel alternator belt ________________________________________________ inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust alternator pulley so belt deflects 1/4 to 1/2 in. (6 to 12 mm) with a 20 lb. Push at midpoint be...

  • Page 15: Adjustments    4

    Adjustments 4 en-15 4.8 gas hydraulic pump belt _______________________________________________ inspect new belt after first 24-48 hours of operation. Belt is dynamically adjusted with a spring loaded tensioner to 12 ft-lbs. No adjustment is required. To remove belt rotate tensioner towards radiator...

  • Page 16: 4    Adjustments

    4 adjustments en-16 4.10 torque specification___________________________________________________ jacobsen uses grade 5 (inch) or grade 8.8 (metric) bolts as standard, unless otherwise noted. Notice all torque values included in these charts are approximate and are for reference only. Use of these to...

  • Page 17: Maintenance    5

    Maintenance 5 en-17 5 maintenance 5.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made contact an authorized cushman dealer. 2. Inspect the equipment on a ...

  • Page 18: 5    Maintenance

    5 maintenance en-18 5.3 engine oil ______________________________________________________________ check the engine oil at the start of each day before starting the engine. To check the engine oil remove the dipstick and wipe it with a clean rag. Reinsert the dipstick until it contacts the oil tube. ...

  • Page 19: Maintenance    5

    Maintenance 5 en-19 5.4 power steering reservoir _____________________________________________ the power steering reservoir is located on the right side of the engine below the alternator. The level in the reservoir should be checked after the first 35 and again at 70 hours. After that the level sho...

  • Page 20: 5    Maintenance

    5 maintenance en-20 5.7 cooling system ________________________________________________________ this vehicle is equipped with a radiator, temperature controlled fan, temperature gauge, and an overheat buzzer. Never add straight antifreeze to the radiator. Mix equal amounts of clean water with ethyle...

  • Page 21: Maintenance    5

    Maintenance 5 en-21 5.8 air filter _______________________________________________________________ do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine. When service is required first clean t...

  • Page 22: 5    Maintenance

    5 maintenance en-22 5.10 battery ________________________________________________________________ make absolutely certain the ignition switch is off and the key has been removed before servicing the battery. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric g...

  • Page 23: Maintenance    5

    Maintenance 5 en-23 5.12 hydraulic hoses _______________________________________________________ 1. Always disengage all drives, engage parking brake, stop engine, and remove key before inspecting or disconnecting hydraulic lines or hoses. 2. Check visible hoses and tubes daily. Look for wet hoses o...

  • Page 24: 5    Maintenance

    5 maintenance en-24 5.14 fuel ____________________________________________________________________ handle fuel with care - it is highly flammable. Use an approved container. The spout must fit inside the fuel filler neck. Do not use cans and funnels to transfer fuel. 1. Fill the fuel tank to within ...

  • Page 25: Maintenance    5

    Maintenance 5 en-25 5.16 tire pressure __________________________________________________________ keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear. Lower pressure will help avoid leaving tire marks in soft turf. Higher pressures...

  • Page 26: 5    Maintenance

    5 maintenance en-26 5.18 raising the vehicle_____________________________________________________ a scissors type jack or a floor jack with a 1-1/2 ton (minimum) capacity that can be lowered to a height of 3-3/8 in. (86 mm) is required. Refer to figure 5g for jacking locations. Shift the transmissio...

  • Page 27: Maintenance    5

    Maintenance 5 en-27 5.19 towing the vehicle _____________________________________________________ if for any reason the vehicle needs to be towed follow the procedures below: 1. If towing the vehicle with a tow-rope or chain an operator is required to steer the towed vehicle and to control the brake...

  • Page 28: 5    Maintenance

    5 maintenance en-28 5.21 hydraulic brakes ______________________________________________________ this vehicle is equipped with four-wheel hydraulic brakes controlled by the brake pedal and a hand operated parking brake lever. Keep your brake system clean and properly maintained. Do not operate the t...

  • Page 29: Maintenance    5

    Maintenance 5 en-29 5.22 differential fluid ______________________________________________________ the differential fluid should be checked every 100 hours or 3 months. Fluid should be changed after the first 100 hours and every 600 hours (or yearly) thereafter. Differential fluid capacity ...... 3 ...

  • Page 30: 5    Maintenance

    5 maintenance en-30 5.24 gas engine manual transmission _______________________________________ the transmission fluid should be checked every 100 hours or 3 months. Fluid should be changed every 600 hours (or yearly). Transmission fluid capacity .. 1.1 qts (1 l) fluid type ............................

  • Page 31: Maintenance    5

    Maintenance 5 en-31 5.26 electrical system _____________________________________________________ general precautions that can be taken to reduce electrical problems are listed below: 1. Ensure all terminals and connections are clean and properly secured. 2. Check the interlock system and fuses regul...

  • Page 32: 5    Maintenance

    5 maintenance en-32 tachometer dip switch setting: the dash panel uses a dip switch sequence code to identify the number of input pulses per engine revolution and engine type to correctly display the engine rpm on the tachometer. If you are replacing the dash panel or if the tachometer is not operat...

  • Page 33: Maintenance    5

    Maintenance 5 en-33 5.30 efi diagnostic check ___________________________________________________ suzuki gas engine units only the electrical system is equipped with an obd-ii diagnostic connector. Manual transmission: engage parking brake, shift transmission to neutral, and turn the ignition switch...

  • Page 34: 5    Maintenance

    5 maintenance en-34 5.32 storage________________________________________________________________ general 1. Wash the vehicle thoroughly and lubricate as necessary. Repair and paint damaged or exposed metal. 2. Inspect the vehicle, tighten all hardware, replace worn or damaged components. 3. Drain an...

  • Page 35: Troubleshooting    6

    Troubleshooting 6 en-35 6 troubleshooting 6.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start up and operation. For more detailed information regarding the electrical system contact your area ja...

  • Page 36: Warning

    7 maintenance & lubrication charts en-36 7 maintenance & lubrication charts 7.1 general ________________________________________________________________ 1. Always clean the grease fitting before and after lubricating. 2. Lubricate with grease that meets or exceeds nlgi grade 2 lb specifications. App...

  • Page 37

    Maintenance & lubrication charts 7 en-37 7.3 maintenance charts____________________________________________________ a - add or adjust c - clean i - inspect l- lubricate r - repair or replace ar - as required recommended service and lubrication intervals daily first 35 hours every 75 hours or 2 month...

  • Page 38

    7 maintenance & lubrication charts en-38 notes: * indicates initial service for new machines. ** engine oil, oil filter and air filter may require more frequent replacement depending on operating conditions. *** inspect visible hoses and tubes for leaks or oil marks. **** must be done at authorized ...

  • Page 39: Notes    8

    Notes 8 en-39 8 notes.

  • Page 40: 9    Parts Catalog

    9 parts catalog en-40 9 parts catalog 9.1 how to use the parts catalog _________________________________________ abbreviations n/s - not serviced separately. Can only be obtained by ordering main component or kit. Ar -variable quantity or measurement is required to obtain correct adjustment. Symbols...

  • Page 42

    Ce manuel contient les consignes de réglage, de maintenance et de dépannage, ainsi que la liste des pièces, de votre nouvelle machine cushman. Ce manuel doit être conservé avec la machine, à des fins de référence, pendant son utilisation. Avant de faire fonctionner votre machine, vous, et toute pers...

  • Page 43: Table Des Matieres

    Fr-3 table des matieres 1 securite 1.1 sécurité d’exploitation ...................................... 4 1.2 consignes de sécurité importantes .................. 5 2 numeros d’identification du vehicule 2.1 numéro d’identification du véhicule.................. 6 2.2 numéros d’identification du moteur...

  • Page 44: 1    Securite

    1 securite fr-4 1 securite 1.1 securite d’exploitation ________________________________________________ 1. La sécurité d’exploitation repose sur la vigilance et la prudence de ceux qui utilisent la machine. Les mineurs ne doivent jamais l’utiliser. 2. L'utilisateur a la responsabilité de lire ce man...

  • Page 45: Securite    1

    Securite 1 fr-5 1.2 consignes de securite importantes ____________________________________ ce symbole sert à vous signaler la présence de dangers éventuels. Danger - indique un danger immédiat avec risque de mort ou de blessures graves. Avertissement - indique un danger avec risque eventuel de mort ...

  • Page 46

    2 numeros d’identification du vehicule fr-6 2 numeros d’identification du vehicule 2.1 numero d’identification du vehicule ___________________________________ le numéro d’identification du véhicule (vin), composé de la référence du modèle, du code dateur et du numéro de série, se trouve sur l’autoco...

  • Page 47: Specifications    3

    Specifications 3 fr-7 3 specifications 3.1 identification des produits ____________________________________________ 84063 ..........Turf truckster, moteur diesel à refroidissement liquide, transmission manuelle 4 vitesses, différentiel 2 vitesses 11,16:1, prise de force mécanique et rops à 4 montant...

  • Page 48: 3    Specifications

    3 specifications fr-8 3.4 vehicule________________________________________________________________ pneus : avant......................... 20 x 10 - 10 nervurés arrière ....................... 24 x 13 -12 titan ultra trac pression des pneus : avant......................... 1,38 bar arrière .............

  • Page 49: Specifications    3

    Specifications 3 fr-9 3.7 accessoires et documents techniques ________________________________ adressez-vous à votre concessionnaire agréé jacobsen pour obtenir la liste complète des accessoires et outils. Plateaux et caisses plateau à déconnexion rapide 1,17 m ......................889983 plateau à...

  • Page 50: 3    Specifications

    3 specifications fr-10 3.8 declaration de conformite ____________________________________________ declaration of conformity prohlÁŠenÍ o shod overensstemmelseserklÆring conformiteitsverklaring vastavusdeklaratsioon vaatimustenmukaisuusvakuutus declaration de conformite konformitÄtserklÄrung megfelel...

  • Page 51: Specifications    3

    Specifications 3 fr-11 harmonised standards used ¤ · použité harmonizované normy brugte harmoniserede standarder gebruikte geharmoniseerde standaards kasutatud ühtlustatud standardid käytetyt yhdenmukaistetut standardit normes harmonisées utilisées angewandte harmonisierte normen $%*Š $g! % "$+*%%&)...

  • Page 52: 4    Reglages

    4 reglages fr-12 4 reglages 4.1 generalites____________________________________________________________ 1. Les réglages et interventions de maintenance ne doivent être effectués que par du personnel compétent. Quand un réglage ne peut être réalisé, consulter un concessionnaire cushman agréé. 2. Les ...

  • Page 53: Reglages    4

    Reglages 4 fr-13 4.3 acces au capot avant __________________________________________________ la capot avant s’ouvre pour permettre d’accéder aux deux panneaux d’accès, à la boîte à fusibles, à l’avertisseur et au réservoir du cylindre principal. Pour ouvrir le capot avant, localiser le levier de dév...

  • Page 54: 4    Reglages

    4 reglages fr-14 4.5 courroie d’alternateur moteur diesel________________________________ inspecter et ajuster la courroie neuve après les premières 24-48 heures d’utilisation. Ajuster toutes les 200 heures par la suite. Ajuster la poulie d’alternateur afin que la courroie fléchisse de 6 à 12 mm lor...

  • Page 55: Reglages    4

    Reglages 4 fr-15 4.8 courroie de pompe hydraulique moteur essence ______________________ inspecter et ajuster la courroie neuve après les premières 24-48 heures d’utilisation. La courroie est ajustée dynamiquement grâce à un tendeur à ressort à 1,3 nm. Aucun ajustement n’est requis. Pour retirer la ...

  • Page 56: 4    Reglages

    4 reglages fr-16 4.10 specifications des couples de serrage ________________________________ jacobsen recommande l’utilisation, en standard, de boulons métallisés de qualité 5, à moins qu’indiqué différemment. Avis les valeurs des couples de serrage, indiquées dans les tableaux, sont toutes des vale...

  • Page 57: Maintenance    5

    Maintenance 5 fr-17 5 maintenance 5.1 generalites ____________________________________________________________ 1. Les réglages et services d'entretien doivent toujours être effectués par un technicien agréé. Quand il est impossible d'obtenir les réglages requis, s’adresser au concessionnaire agréé j...

  • Page 58: 5    Maintenance

    5 maintenance fr-18 5.3 huile moteur ___________________________________________________________ vérifier l’huile moteur à chaque début de journée, avant de démarrer le moteur. Pour vérifier l’huile moteur, retirer la jauge et l’essuyer avec un chiffon propre. Replacer la jauge jusqu’à ce qu’elle so...

  • Page 59: Maintenance    5

    Maintenance 5 fr-19 5.4 reservoir de direction assistee _______________________________________ le réservoir de la direction assistée est situé à la droite du moteur, sous l’alternateur. Le niveau dans le réservoir doit être vérifié après les 35 à 70 premières heures d’utilisation. Ensuite, le nivea...

  • Page 60: 5    Maintenance

    5 maintenance fr-20 5.7 circuit de refroidissement_____________________________________________ ce véhicule est équipé d’un radiateur, d’un ventilateur de contrôle de température, d’une jauge de température et d’un avertisseur sonore de surchauffe. Ne jamais ajouter d’antigel directement dans le rad...

  • Page 61: Maintenance    5

    Maintenance 5 fr-21 5.8 filtre a air _____________________________________________________________ ne pas retirer l’élément en vue d’une inspection ou d’un nettoyage. Le retrait non nécessaire du filtre augmente le risque d’injection de poussière et autres saletés dans le moteur. Lorsqu’une révision...

  • Page 62: 5    Maintenance

    5 maintenance fr-22 5.10 batterie ________________________________________________________________ veiller absolument à ce que le commutateur d’allumage soit sur off (arrêt) et que la clé ait été retirée avant de procéder à l’entretien de la batterie. Serrer les câbles fermement aux bornes de la bat...

  • Page 63: Maintenance    5

    Maintenance 5 fr-23 5.12 flexibles hydrauliques ________________________________________________ 1. Abaisser toujours les accessoires au sol, débrayer tous les entraînements, serrer le frein de stationnement, arrêter le moteur et retirer la clé de contact avant de vérifier ou débrancher les conduite...

  • Page 64: 5    Maintenance

    5 maintenance fr-24 5.14 carburant _____________________________________________________________ manipuler le carburant avec précaution, il est hautement inflammable. Utiliser un récipient adapté, le bec doit rentrer dans la goulotte de remplissage du carburant. Eviter d’utiliser des boîtes métalliq...

  • Page 65: Maintenance    5

    Maintenance 5 fr-25 5.16 pression des pneus ____________________________________________________ garder les pneus convenablement gonflés afin de prolonger leur durée de vie. Vérifier la pression de gonflage lorsque les pneus sont froids. Inspecter l’usure de la bande de roulement. Une pression faibl...

  • Page 66: 5    Maintenance

    5 maintenance fr-26 5.18 soulever le vehicule __________________________________________________ un cric à parallélogramme ou un cric roulant d’une capacité de 1,5 t (minimum), qui peut être abaissé à une hauteur de 86 mm, est nécessaire. Se reporter au schéma 5g pour obtenir le point de levage. Met...

  • Page 67: Maintenance    5

    Maintenance 5 fr-27 5.19 remorquage du vehicule _______________________________________________ si, pour une raison quelconque, le véhicule doit être remorqué, suivre la procédure suivante. 1. En cas de remorquage avec une corde ou une chaîne, une personne est nécessaire pour diriger le véhicule et ...

  • Page 68: 5    Maintenance

    5 maintenance fr-28 5.21 freins hydrauliques ___________________________________________________ ce véhicule est équipé de quatre roues à freins hydrauliques contrôlés par la pédale de frein et d’un levier de frein de stationnement actionné manuellement. Garder le circuit de freinage propre et bien ...

  • Page 69: Maintenance    5

    Maintenance 5 fr-29 5.22 liquide du differentiel _________________________________________________ le liquide du différentiel doit être vérifié toutes les 100 heures ou 3 mois. Le liquide doit être changé après les 100 premières heures d’utilisation et toutes les 600 heures (ou une fois par an) par ...

  • Page 70: 5    Maintenance

    5 maintenance fr-30 5.24 transmission manuelle moteur essence _______________________________ le liquide de transmission doit être vérifié toutes les 100 heures ou 3 mois. Le liquide doit être changé toutes les 600 heures (ou une fois par an). Capacité du liquide de différentiel.... 1,2 l type de li...

  • Page 71: Maintenance    5

    Maintenance 5 fr-31 5.26 circuit electrique _____________________________________________________ les précautions générales à prendre pour réduire les problèmes électriques sont listées ci-dessous. 1. S’assurer que toutes les bornes et connexions sont propres et correctement sécurisées. 2. Vérifier ...

  • Page 72: 5    Maintenance

    5 maintenance fr-32 réglage du commutateur dip du compte-tours : le tableau de bord utilise un code de séquence de commutateur dip pour identifier le nombre d’impulsions d’entrée par tour-moteur et le type de moteur afin d’afficher correctement le nombre de tr/min du moteur sur le compte- tours. Si ...

  • Page 73: Maintenance    5

    Maintenance 5 fr-33 5.30 verification de diagnostic d’injection electronique___________________ unités à moteur essence suzuki uniquement le système électrique est équipé d'un raccord autodiagnostic obd-ii. Transmission manuelle : enclencher le frein de stationnement, se mettre au point mort et plac...

  • Page 74: 5    Maintenance

    5 maintenance fr-34 5.32 entreposage ___________________________________________________________ généralités 1. Nettoyer entièrement la machine et la graisser. Réparer et peigner ses surfaces métalliques extérieures ou endommagées. 2. Examiner la machine, serrer les composants et remplacer ceux qui ...

  • Page 75: Depistage Des Defauts    6

    Depistage des defauts 6 fr-35 6 depistage des defauts 6.1 generalites ____________________________________________________________ le tableau suivant de dépistage des défauts indique les problèmes rencontrés couramment lors de la mise en marche et du fonctionnement. Pour tous renseignements concerna...

  • Page 76: Avertissement

    7 tableaux de maintenance et de graissage fr-36 7 tableaux de maintenance et de graissage 7.1 generalites____________________________________________________________ 1. Toujours nettoyer le graisseur avant et après la lubrification. 2. Lubrifier avec une graisse conforme ou de qualité supérieure aux...

  • Page 77

    Tableaux de maintenance et de graissage 7 fr-37 7.3 tableaux de maintenance ______________________________________________ a - ajouter ou régler c - nettoyer i - vérifier l- graisser r - remplacer ar - s'il y a lieu programme de graissage et de maintenance tous les jours premières 35 heures toutes l...

  • Page 78

    7 tableaux de maintenance et de graissage fr-38 remarques : * indique la révision initiale pour les machines neuves. ** en fonction des conditions d’utilisation, l’huile moteur, le filtre à huile et le filtre à air peuvent nécessiter un remplacement plus fréquent. *** inspecter les durits et tuyaux ...

  • Page 79: Remarques    8

    Remarques 8 fr-39 8 remarques.

  • Page 80

    9 nomenclature des pieces de rechange fr-40 9 nomenclature des pieces de rechange 9.1 utilisation de la nomenclature des pieces de rechange ______________ abbréviations n/s – non réparable. Passer commande du composant principal ou kit. Ar – quantité variable ou dimensions requises pour obtenir un r...

  • Page 81: Parts Catalog    9

    Parts catalog 9 en-41 9.3 table of contents______________________________________________________ 1.1 ......... Front body ......................................................... 42 2.1 ......... Engine cover ..................................................... 44 3.1 ......... Four post rops ......

  • Page 82: Turf Truckster

    42 a a c d d d c b b 2 27 (gas units) 27 (diesel units) 3 3 5 6 7 8 9 10 12 12 12 12 11 11 13 14 16 18 18 19 19 20 21 22 23 24 27 28 28 29 29 30 / 31 30 31 4 17 15 25 26 1 33 33 34 34 35 35 32 by jacobsen ® ® ® 4158741 by jacobsen ® 4158740 by jacobsen ® 4158742 turf truckster turf truckster power p...

  • Page 83: Turf Truckster

    43 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 2700792 1 front clip includes decals 821071 & 840901 2 800930 2 screw, m8-1.25 x 16 mm hex flange 3 548159 4 flat washer, 5/16 x 1-1/4 in. 4 450400 2 washer, m8 5 4206760 1 hood, orange 6 4208620 ...

  • Page 84: Turf Truckster

    44 22 22 (84063 and 84064) 22 (84061) 22 (84057) 22 (84056) 16 8 5 5 7 15 15 17 17 9 9 4 2 10 12 11 1 18 20 20 21 19 14 6 2 3 7 13 16 7 engine cover lock c u s h m a n c u s h m a n 845234 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1.4 2.6 3.5 5.1 4.4 8.3 11.3 16.1 0.9 1.6 2.2 3.2 rpm 2.8 5.2 7.1 10.0 1.5 2.9 ...

  • Page 85: Turf Truckster

    45 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 306328 1 cotter pin, 3/32 x 3/4 in. 2 308090 9 washer, 1/4 3 450452 2 nut, m6-1 hex flange 4 450453 2 nut, m8-1.25 hex flange 5 ref 1 decal, emission gas units 6 893541 1 handold, right side 7 450...

  • Page 86: Turf Truckster

    46 1 2 2 3 4 4 5 6 6 6 7 7 7 7 8 8 8 8 9 9 9 10 11 16 16 12 13 14 15 15 1 ref engine cover ref control console ! Warning this structure's proctective capability may be impaired by structural damage, over turn, or alteration. If any of these conditions occur, this structure must be replaced. ! Warnin...

  • Page 87: Turf Truckster

    47 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4205580 1 four post rops 2 1 • decal, rops warning 3 800547 1 • screw, m10-1.25 x 20 mm hex head 4 452410 6 • screw, m12-1.75 x 30 mm flange 5 450455 3 • nut, m12-1.75 hex flange 6 4140269 2 • sea...

  • Page 88: Turf Truckster

    48 1 2 2 3 4 4 5 6 6 6 7 7 7 7 8 8 8 8 9 9 9 10 11 11 11 12 13 13 ref engine cover ref control console part number: 893146 4175340 meets sae: j1040 may94 only to be used on cushman truck models with matching lower structure the protection offered by this rops will be impaired if it has been subjecte...

  • Page 89: Turf Truckster

    49 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4184320 1 upper rops 2 4175340 1 • decal, warning and rops cert. 3 844988 1 foam, 1/2 in. Perforated rops 4 452411 6 screw, m12-1.75 x 40 mm flange 5 450455 3 nut, m12-1.75 hex flange 6 4140269 2 ...

  • Page 90: Turf Truckster

    50 a a c c d d b b 2 3 5 6 7 8 8 9 9 10 12 11 13 14 14 14 14 16 18 19 20 20 21 22 22 23 24 27 27 28 28 29 30 31 31 33 4 17 17 17 15 15 25 26 26 43 34 37 38 39 39 40 35 35 36 43 41 41 32 1 42 hand throttle panel ignition switch panel throttle pivot cable routing to engine attach pivot link in bottom ...

  • Page 91: Turf Truckster

    51 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 841663 1 panel, floor access 2 800943 10 screw, #10-14 x 5/8 in. Self tapping 3 894159 1 pedal, throttle 4 524633 2 bolt, 5/16-18 x 1 in. Shoulder 5 524643 2 bearing, split 6 548911 2 nut, 5/16-18...

  • Page 92: Turf Truckster

    52 1 2 2 3 3 4 / 5 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 view rotated for clarity 844177 ! W arnin g p a r k i n g b r a k e s a r e n o t a u t o - m a t i c a l ly a p p l i e d . V e h i c l e m ay m o v e c a u s i n g p e r s o n a ...

  • Page 93: Turf Truckster

    53 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 2700796 1 console used on all, except 84064 1 2700797 1 console, ec used on 84064 only 2 844177 1 • decal, aux. Transmission 3 844179 1 • decal, hydraulic controls 4 822819 1 • decal, parking brak...

  • Page 94: Turf Truckster

    54 2 3 3 3 5 5 5 5 6 7 8 9 10 10 12 11 13 14 16 18 19 20 21 21 22 23 24 4 17 15 1 turf truckster 7.1 parking brake and high-low speed control serial no. All.

  • Page 95: Turf Truckster

    55 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4202860 1 lever, parking brake 2 845134 1 bracket, parking brake lever 3 452388 5 screw, m8-1.25 x 20 mm flange 4 452391 1 screw, m8-1.25 x 40 mm flange 5 450453 6 nut, m8-1.25 flange 6 845133 1 c...

  • Page 96: Turf Truckster

    56 a a tube routing pedal mounting view rotated 90 degrees for clarity left frame rail route both hoses through opening in front clip route front brake tube through opening in front clip route rear brake tube under floor access panel lower rops 2 3 5 6 6 7 7 8 9 10 12 11 13 14 16 16 16 16 18 19 20 2...

  • Page 97: Turf Truckster

    57 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 2701737.7 1 bracket, master cylinder 2 892921 1 pedal, brake 3 840726 1 bearing, brake pivot 4 840725 1 tube, brake pivot 5 842935 1 tab, locking 6 452388 2 screw, m8-1.25 x 20 mm flange 7 450453 ...

  • Page 98: Turf Truckster

    58 view rotated 90 degrees for clarity view rotated 90 degrees for clarity lower rops a a a 2 3 5 6 7 8 9 10 12 11 13 14 23 16 12 18 19 20 21 22 4 17 15 1 cable routing gas units diesel units 24 25 diesel units turf truckster 9.1 clutch pedal linkage serial no. 84063 all serial no. 84064 all serial ...

  • Page 99: Turf Truckster

    59 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 892933 1 pedal, clutch 2 840726 1 bearing, brake pivot 3 844611 1 spring, torsion 4 840725 1 tube, pedal pivot 5 842935 1 tab, locking 6 452388 1 screw, m8-1.25 x 20 mm flange 7 450453 1 nut, m8-1...

  • Page 100: Turf Truckster

    60 a a b b 2 3 5 6 7 8 9 10 12 11 13 14 16 16 18 19 19 20 20 21 22 37 23 34 8 35 1 27 28 29 30 shifter mounting and cable routing view rotated 90 degrees for clarity 31 31 33 4 17 24 15 25 36 26 32 32 diesel unit cable attachment turf truckster 10.1 manual transmission shifter linkage diesel units s...

  • Page 101: Turf Truckster

    61 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 800582 4 screw, 1/4-20 x 3/4 in. Truss head diesel units 2 2703956.7 1 mount, shifter 3 2703953 1 selector, gear 4 842773 1 rod end, 1/2-20 5 308091 1 flat washer, 1/2 6 311763 1 screw, 1/2-20 x 2...

  • Page 102: Turf Truckster

    62 a b b 2 3 5 6 7 8 9 10 12 11 13 14 16 16 18 22 22 19 19 20 20 21 22 34 17 31 8 32 23 27 28 shifter mounting and cable routing view rotated 90 degrees for clarity 30 4 17 24 15 15 25 33 26 a 35 29 1 gas unit cable attachment turf truckster 11.1 manual transmission shifter linkage gas units serial ...

  • Page 103: Turf Truckster

    63 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4146819 1 retaining ring m6 2 4142630 1 mount, shifter 3 4142627 1 selector, gear 4 842773 1 rod end, 1/2-20 5 308091 1 flat washer, 1/2 6 311763 1 screw, 1/2-20 x 2-1/4” hex head 7 843679 1 plate...

  • Page 104: Turf Truckster

    64 > change from previous revision 1 1 2 3 4 5 6 6 7 8 9 10 11 11 11 11 11 13 12 turf truckster 12.1 automatic transmission shifter serial no. 84068 all item part no. Qty. Description serial numbers/notes 1 103867 2 flat washer, 5/16 2 302030 1 screw, 1/4-20 x 1-1/4 in. 3 306375 1 nut, 1/4-20 hex 4 ...

  • Page 105: Turf Truckster

    65 > change from previous revision 1 2 2 2 3 3 5 5 6 6 6 turf truckster item part no. Qty. Description serial numbers/notes 1 838340 1 oil cooler 2 800789 1 kit, oil cooler mounting 3 826590 ar hose, 5/16 i.D. 4 821893 ar trim, push on not shown 5 809231 2 grommet 6 825624 4 hose clamp 13.1 automati...

  • Page 106: Turf Truckster

    66 1 9 9 9 9 9 10 10 10 10 10 10 15 3 24 2 6 8 7 4 5 10 9 9 11 12 13 14 16 17 18 19 20 21 22 23 9 9 13 9 a a turf truckster 14.1 frame attachments serial no. All.

  • Page 107: Turf Truckster

    67 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 ref 1 front suspension see 17.1, 18.1 and 19.1 2 452415 8 screw, m12-1.75 x 80 mm flange 3 450455 8 nut, m12-1.75 hex flange 4 4243009 2 wheel and tire, straight rib 4243005 1 • rim, 10.00 x 7 in....

  • Page 108: Turf Truckster

    68 a c c a b b d d 2 5 5 5 6 6 7 7 7 7 17 17 8 8 9 9 9 10 10 11 18 12 19 19 gas engine and transmission mounts 20 21 26 13 14 4 4 15 16 29 29 1 3 6 6 13 7 7 7 12 5 9 7 22 27 23 24 25 90 kg 680 kg 2703961 turf truckster 15.1 frame, lower rops and platform serial no. All.

  • Page 109: Turf Truckster

    69 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 n/s 1 frame, main 4 wheel standard frame, painted black 1 n/s 1 frame, galvanized main 4 wheel optional galvanized frame 2 893145.7 1 rops, lower 3 893199.7 1 platform, truckster standard platform...

  • Page 110: Turf Truckster

    70 2 3 5 5 6 7 8 9 10 12 12 11 13 13 14 14 16 gas units diesel units 16 18 19 19 20 23 23 24 25 4 17 17 15 21 / 22 1 turf truckster 16.1 rear axle serial no. All.

  • Page 111: Turf Truckster

    71 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 894825 1 11.16:1 rear differential assembly 84063, 84064 and 84069, see 44.1 1 894826 1 14.21:1 rear differential assembly 84067 and 84068, see 44.1 2 800198 1 locknut, 1/2-20 3 809180 1 flat wash...

  • Page 112: Turf Truckster

    72 2 2 3 5 5 6 6 7 7 8 9 10 12 12 11 11 13 13 14 14 16 16 18 18 19 19 19 19 19 19 19 19 20 20 20 20 20 20 21 22 21 24 27 28 4 17 17 15 15 25 25 27 1 23 22 22 22 22 22 22 22 28 8 9 10 26 26 26 29 29 26 turf truckster 17.1 front control arms serial no. All.

  • Page 113: Turf Truckster

    73 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4120138 1 frame, 4 wheel steering 2 893266 2 upper control arm 3 893233 1 left side lower control arm 4 893234 1 right side lower control arm 5 844148 2 upper ball joint 6 n/s 1 • boot 7 n/s 1 • b...

  • Page 114: Turf Truckster

    74 a a b b 2 3 5 5 6 6 7 7 8 9 10 10 12 12 11 11 13 13 14 14 16 16 16 18 18 19 19 20 20 21 21 22 23 4 17 17 17 17 15 15 1 turf truckster 18.1 steering linkage serial no. All.

  • Page 115: Turf Truckster

    75 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 841255 1 steering gear 2 305134 1 • nut, 7/8-14 hex jam 3 308008 1 • lockwasher, 7/8 4 841336 1 arm, pitman 5 894635 2 strut assembly 6 800945 4 screw, m12-1.75 x 60 mm hex head 7 450455 4 nut, m1...

  • Page 116: Turf Truckster

    76 a a 2 2 3 3 5 6 7 7 8 8 9 9 10 10 12 11 11 13 14 14 16 18 18 19 19 20 20 14 14 22 22 21 21 4 4 17 15 1 1 turf truckster 19.1 front brakes serial no. All.

  • Page 117: Turf Truckster

    77 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 2702257.7 2 front hub includes cup portion of items 3 & 4 2 800908 4 • bolt, m12-1.5 x 42 mm wheel 3 500534 2 outer bearing cup and cone 4 500596 2 inner bearing cup and cone 5 2702217 1 tube, lef...

  • Page 118: Turf Truckster

    78 lower rops power steering hose routing 2 3 5 6 6 7 7 8 9 10 12 11 14 16 18 19 20 21 22 23 / 24 25 4 17 15 15 13 1 turf truckster 20.1 steering column serial no. All.

  • Page 119: Turf Truckster

    79 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 893571 1 tube, steering mount 2 800930 4 screw, m8-1.25 x 16 mm flange 3 306799 4 lockwasher, 5/16 external tooth 4 450453 4 nut, m8-1.25 flange 5 893344 1 shaft, steering 887259 2 bearing assembl...

  • Page 120: Turf Truckster

    80 6 6 7 8 8 9 10 12 11 14 16 18 20 21 21 21 23 23 24 28 29 30 30 30 30 30 30 31 33 15 25 34 37 38 39 39 35 36 32 840754 009034880 2 19 1 3 4 5 13 17 turf truckster 21.1 diesel radiator serial no. 84063 all serial no. 84064 all.

  • Page 121: Turf Truckster

    81 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 843862 ar tube, 1/4 in. I.D. Clear vinyl 10 foot length, cut to 12 in. 2 835805 ar hose, radiator overflow ★ 3 452006 2 flat washer, 5/16 ★ 4 446134 2 lockwasher, 5/16 ★ 5 443106 2 nut, 5/16-18 he...

  • Page 122: Turf Truckster

    82 2 32 6 7 8 9 10 12 11 14 16 18 19 20 21 21 22 23 24 27 28 29 30 30 30 31 33 35 15 25 26 34 37 39 38 36 1 40 41 42 43 3 4 5 13 17 turf truckster 22.1 gas radiator serial no. 84067 all serial no. 84068 all serial no. 84069 all.

  • Page 123: Turf Truckster

    83 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 843862 ar tube, 1/4 in. I.D. Clear vinyl 10 foot length, cut to 12” 2 835805 ar hose, radiator overflow 3 452006 2 flat washer, 5/16 4 446134 2 lockwasher, 5/16 5 443106 2 nut, 5/16-18 hex 6 45045...

  • Page 124: Turf Truckster

    84 2 3 5 5 5 6 6 7 7 8 8 8 9 9 10 10 12 11 11 11 16 22 23 28 30 30 31 33 4 4 17 15 25 24 34 32 18 18 19 5 1 13 14 21 29 26 26 27 27 10 20 turf truckster 23.1 diesel engine and transmission mounting serial no. 84063 all serial no. 84064 all.

  • Page 125: Turf Truckster

    85 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 ref 1 engine and clutch see 26.1 2 4192125 1 frame, engine mount 3 ref 1 mount, engine see 14.1, left shown, right similar 4 306836 2 screw, 3/8-16 x 2-1/4 in. Hex head 5 306981 6 flat washer, 3/8...

  • Page 126: Turf Truckster

    86 1 2 3 4 5 6 7 7 8 9 10 10 11 12 13 13 14 15 16 16 16 17 17 17 18 19 20 21 21 21 22 22 22 23 24 25 26 28 27 turf truckster 24.1 gas engine and mt mounting serial no. 84067 all serial no. 84069 all.

  • Page 127: Turf Truckster

    87 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 ref 1 engine assembly see 27.1 2 n/s 1 manual transmission order with engine 3 4140899 1 plate, clutch housing 4 2702548 1 clutch disc and pressure plate set 5 4117900 1 • pressure plate limited a...

  • Page 128: Turf Truckster

    88 13 18 19 20 21 21 21 22 22 22 3 2 7 7 10 10 11 12 9 8 4 5 23 24 25 6 1 14 15 16 16 16 17 17 17 turf truckster 25.1 gas engine and at mounting serial no. 84068 all.

  • Page 129: Turf Truckster

    89 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 ref 1 engine assembly see 27.1 2 4148212 1 automatic transmission 3 4140900 1 plate, transmission housing 4 4148213 1 torque converter 5 4120097 1 plate, drive 6 4148065 6 screw, m8-1.25 x 9.5 mm ...

  • Page 130: Turf Truckster

    90 7 32 33 2 3 5 5 30 26 29 6 8 9 12 11 13 14 14 14 14 18 19 20 21 22 23 36 36 31 10 27 16 28 4 4 24 17 15 1 25 25 34 35 turf truckster 26.1 diesel engine and clutch serial no. 84063 - 1651~xxxx serial no. 84064 - 1651~xxxx.

  • Page 131: Turf Truckster

    91 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4173201 1 engine, kubota d1105 e3b 4113986 1 • engine oil filter 4183623 1 • alternator 2 4174200 1 bracket, hydraulic pump 3 4174440 1 mount, right side engine 4 800547 8 screw, m10-1.25 x 20 mm ...

  • Page 132: Turf Truckster

    92 7 32 33 2 3 5 5 30 26 29 6 8 9 12 11 13 14 14 14 14 18 19 20 21 22 23 36 36 31 10 27 16 28 4 4 24 17 15 1 25 25 34 35 turf truckster 26.2 diesel engine and clutch serial no. 84063 - xxxx and up serial no. 84064 - xxxx and up.

  • Page 133: Turf Truckster

    93 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4173201 1 engine, kubota d1105 e3b 4113986 1 • engine oil filter 4183623 1 • alternator 2 4174200 1 bracket, hydraulic pump 3 4209665 1 mount, right side engine 4 800547 8 screw, m10-1.25 x 20 mm ...

  • Page 134: Turf Truckster

    94 1 2 3 4 5 6 7 22 25 26 27 29 34 28 36 37 38 8 10 11 12 13 14 14 (84067 and 84068) 21 (84069) 15 9 16 1718 19 25 30 31 31 32 32 33 20 23 24 35 turf truckster 27.1 suzuki gas engine serial no. 84067 all serial no. 84068 all serial no. 84069 all.

  • Page 135: Turf Truckster

    95 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 n/s 1 suzuki k6 engine see engine parts manual 2701908 1 • oil filter 4140919 1 • belt, water pump and alternator 2 4120017 1 • right side engine mount 3 4140905 3 • bolt, right side engine mount ...

  • Page 136: Turf Truckster

    96 2 3 5 6 7 12 13 14 4 15 1 16 17 9 10 8 11 18 19 19 20 21 22 23 turf truckster 28.1 diesel engine speed control serial no. 84063 all serial no. 84064 all.

  • Page 137: Turf Truckster

    97 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 2703683 1 throttle cable see 5.1 for other end of cable 2 844130 1 cable, governor control see 5.1 for other end of cable 3 4174720 1 bracket, throttle 4 4174662 1 lever, governor 5 835271 1 nut, ...

  • Page 138: Turf Truckster

    98 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 turf truckster 29.1 diesel engine air filter serial no. 84063 all serial no. 84064 all.

  • Page 139: Turf Truckster

    99 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 601585 1 box, air 2 452405 2 screw, m10-1.5 x 80 mm hex flange 3 450454 2 nut, m10-1.5 hex flange 4 36092-g01 1 hose, 2 in. X 16 in. High temp air 5 11391g7 4 clamp, hose 6 3001965 1 air filter 50...

  • Page 140: Turf Truckster

    100 1 2 4 5 6 7 7 8 9 9 10 11 11 12 13 14 14 15 15 16 view rotated 180° 17 17 18 19 3 20 21 22 23 24 25 26 27 28 29 29 30 30 31 31 32 33 34 tailpipe outlet to be parallel to ground. 35 36 32 turf truckster 30.1 diesel engine exhaust and remote oil filter serial no. 84063 all serial no. 84064 all.

  • Page 141: Turf Truckster

    101 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 ref 1 kubota engine see 26.1 2 553020 1 • gasket, exhaust 3 4183634 1 • head, remote filter 4 4113986 1 • engine oil filter 5 4190701 1 fitting, 90° 6 4174290 1 bracket, remote filter 7 800547 4 ...

  • Page 142: Turf Truckster

    102 a 5 6 5 6 a 1 2 3 4 4 7 8 9 10 11 11 12 12 14 15 16 17 18 19 20 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 25 13 40 turf truckster 31.1 gas engine governor linkage serial no. 84067 all serial no. 84068 all serial no. 84069 all.

  • Page 143: Turf Truckster

    103 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4139208 1 plate, governor 2 4141031 2 bolt, intake manifold included with engine 3 306396 1 lockwasher, 1/4 4 308090 1 flat washer, 1/4 5 845224 2 plug, tube 6 11391g4 2 clamp, 1/4 in. To 5/8 in....

  • Page 144: Turf Truckster

    104 a a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 26 25 27 28 30 31 32 33 35 36 37 38 39 40 41 42 43 34 b b 29 29 turf truckster 32.1 gas engine governor serial no. 84067 all serial no. 84068 all serial no. 84069 all.

  • Page 145: Turf Truckster

    105 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 4141425 1 governor 1 111812 1 • yoke, spool 2 111814 1 • washer, thrust 3 359864 1 • washer, thrust 4 111817 1 • spool, governor 5 112840 1 • bearing, thrust 6 130728 1 • nut, 1/4-20 hex jam 7 1118...

  • Page 146: Turf Truckster

    106 1 2 3 3 3 4 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 turf truckster 33.1 gas engine air filter serial no. 84067 all serial no. 84068 all serial no. 84069 all.

  • Page 147: Turf Truckster

    107 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 ref 1 engine assembly see 27.1 2 842915 1 bracket, air filter 3 452389 3 screw, m8-1.25 x 25 mm hex flange 4 450453 3 nut, m8-1.25 hex flange 5 4118027 1 air filter 5000913 1 • element, air filte...

  • Page 148: Turf Truckster

    108 > change from previous revision 1 2 8 4 5 6 6 7 9 10 11 3 12 13 13 14 15 16 17 18 turf truckster 34.1 gas engine remote oil fill serial no. 84067 all serial no. 84068 all serial no. 84069 all item part no. Qty. Description serial numbers/notes 1 4188041 1 bracket, valve cover 2 548971 2 screw, 5...

  • Page 149: Turf Truckster

    109 > change from previous revision 2 3 5 6 7 8 18 9 9 9 10 11 12 4 1 13 14 15 15 16 17 10 11 turf truckster item part no. Qty. Description serial numbers/notes 1 4233161 1 muffler 2 4232042 1 catalytic converter 3 2702502 2 bolt, muffler flange 4 2702501 2 spring, muffler flange 5 838295.8 1 strap,...

  • Page 150: Turf Truckster

    110 c c 2 2 19 20 21 22 23 17 27 28 29 30 25 26 32 24 15 33 34 35 36 37 16 2 5 6 9 10 12 11 13 14 18 38 3 8 39 2 2 7 2 2 2 31 1 4 8 turf truckster 36.1 diesel fuel system serial no. 84063 all serial no. 84064 all.

  • Page 151: Turf Truckster

    111 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 826590 1 hose, fuel tank to fuel pump 5/16 in. 25 foot roll, cut to 10 in. 2 4113022 8 clamp, hose 3 826590 1 hose, fuel return 25 foot roll, cut to 21-1/2 in. 4 826590 1 hose, pump to fuel filte...

  • Page 152: Turf Truckster

    112 22 19 22 22 2 22 2 1 3 4 5 6 7 22 22 22 22 22 22 22 9 10 11 12 13 14 15 16 17 18 26 20 22 22 23 24 24 21 25 28 connect to fuel injector rail connect to rear facing port on intake manifold 22 22 8 34 30 32 31 29 27 22 22 33 35 36 37 turf truckster 37.1 gas fuel system serial no. 84067 all serial ...

  • Page 153: Turf Truckster

    113 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4218621 1 hose, fuel tank to adapter 5/16 in. 6 ft. Length, cut to 14 in. 2 830930 2 clamp, hose 3 4218622 1 hose, adapter to pump 7/16 in. 6 in. Length, cut to 3 in. 4 4218621 1 hose, pump to fu...

  • Page 154: Turf Truckster

    114 1 2 3 4 5 7 8 9 10 11 12 13 14 6 right frame rail 17 15 16 18 19 20 21 turf truckster 38.1 gas fuel system serial no. 84067 all serial no. 84068 all serial no. 84069 all.

  • Page 155: Turf Truckster

    115 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 4166842 1 fuel tank ay 2 843726 1 • tube, fuel pick up 3 4166841 1 • elbow, 90 1/4 4 361117 2 • bushing 5 4170840 1 • rollover valve 6 4168131 1 • grommet, fuel tank 7 4166840 1 cap, unvented fue...

  • Page 156: Turf Truckster

    116 1 2 3 4 5 5 6 7 8 9 10 11 12 / 14 13 / 15 13 15 16 17 18 19 20 20 21 21 22 23 for motor driven accessory and truckster dump box operation plug 1-4. 2-3. 8-9. 7-10 for motor driven accessory and inoperable truckster cylinder plug 1-2. 3-4. 8-9. 7-10 for truckster cylinder operation plug 1-4. 2-3....

  • Page 157: Turf Truckster

    117 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 894675g01 1 tank, hydraulic 2 452388 2 screw, m8-1.25 x 20 mm flange 3 450453 2 nut, m8-1.25 hex flange 4 452399 2 screw, m10-1.5 x 25 mm flange 5 800113 2 plug, 1/2 npt 6 893539 1 dipstick, hydr...

  • Page 158: Turf Truckster

    118 1 2 2 2 2 3 4 5 6 7 8 9 9 10 11 12 29 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 turf truckster 40.1 hydraulic pump and filter serial no. All.

  • Page 159: Turf Truckster

    119 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 844564 1 hose, tank to filter 2 836206 4 clamp, hose 3 844583 1 fitting, 90° 4 844566 1 fitting, straight 5 844628 1 hose, pump to selector valve 6 844652 1 fitting, 9/16-18 x 3/4-16 straight 7 8...

  • Page 160: Turf Truckster

    120 1 2 2 3 3 3 3 4 5 25 6 6 7 7 8 9 10 11 12 13 13 14 14 14 15 15 16 24 17 18 19 20 lift cylinder mounting 21 22 turf truckster 41.1 lift cylinder circuit serial no. All.

  • Page 161: Turf Truckster

    121 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 882993 1 cylinder, dump box 883236 1 • seal kit texas hydraulics 884574 1 • seal kit columbus hydraulics 886001 1 • seal kit dana hydraulics 2 830810 2 pin, clevis 3 809265 4 hair pin 4 821893 ar...

  • Page 162: Turf Truckster

    122 2 3 5 5 5 9 10 item 8 routing 12 11 1 13 13 14 15 16 8 7 5 6 7 8 4 1 18 19 20 21 engine harness g r ound wire s 22 17 1 23 24 turf truckster 42.1 diesel electrical components serial no. 84063 all serial no. 84064 all.

  • Page 163: Turf Truckster

    123 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 450452 4 nut, m6-1 hex flange 2 452378 2 screw, m6-1 x 20 mm hex flange 3 2701465 1 solenoid, starter 120052 2 • lockwasher, #10 2702244 2 • nut, #10-32 hex 306325 2 • lockwasher, 5/16 443106 2 •...

  • Page 164: Turf Truckster

    124 5 5 5 9 10 item 8 routing 12 11 5 12 13 13 13 13 red wires black wires 14 14 15 15 16 16 8 7 32 5 5 6 7 8 4 1 25 26 2 3 1 28 29 30 17 18 19 20 21 engine harness ground wires 22 23 24 27 turf truckster 43.1 gas electrical components serial no. 84067 all serial no. 84068 all serial no. 84069 all.

  • Page 165: Turf Truckster

    125 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 450452 4 nut, m6-1 hex flange 2 450544 4 screw, m6 x 30 mm pan head 3 2701464 1 solenoid, starter 120052 2 • lockwasher, #10 2702244 2 • nut, #10-32 hex 306325 2 • lockwasher, 5/16 443106 2 • nut...

  • Page 166: Turf Truckster

    126 1 2 3 5 6 7 8 9 10 11 11 4 turf truckster 44.1 differential assembly part number 894826 (14.21:1 differntial) part number 894825 (11.16:1 differential) serial no. All.

  • Page 167: Turf Truckster

    127 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 894826 1 differential assembly 14.21:1 differential 894825 1 differential assembly 11.16:1 differential 1 891829 1 • differential housing see 45.1 2 n/s 1 • axle tubes and shafts see 46.1 3 n/s 1 •...

  • Page 168: Turf Truckster

    128 2 2 3 5 6 7 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 29 30 30 4 35 17 15 25 26 1 31 31 33 33 34 34 32 32 turf truckster 45.1 differential housing part number 891829 serial no. All.

  • Page 169: Turf Truckster

    129 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 891829 1 differential housing 2 n/s 2 • bearing caps 3 306829 4 • screw, 7/16-14 x 2 in. Hex head 4 103867 8 • flat washer, 5/16 5 111074 1 • plug, drain 6 111758 10 • stud, 3/8-16 & 3/8-24 x 1-2...

  • Page 170: Turf Truckster

    130 a a b b 2 3 5 6 7 8 9 10 12 12 11 13 13 14 14 16 16 18 19 19 20 20 21 21 22 22 23 23 24 24 27 27 28 28 4 17 15 15 25 25 26 26 1 turf truckster 46.1 axle tubes and shafts serial no. All.

  • Page 171: Turf Truckster

    131 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 894826 1 differential assembly 14.21:1 differential 1 894825 1 differential assembly 11.16:1 differential 2 2702535.7 1 • tube, right side axle 3 2702534.7 1 • tube, left side axle 4 2700530 1 • ...

  • Page 172: Turf Truckster

    132 2 2 2 3 3 3 3 3 5 5 6 7 8 9 10 11 / 12 13 14 16 18 22 23 19 20 21 4 4 17 15 1 turf truckster 47.1 front and shifter cover 14.21:1 differential (894826) 11.16:1 differential (894825) serial no. All.

  • Page 173: Turf Truckster

    133 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 836431 1 cover, front 2 306322 12 screw, 5/16-18 x 7/8 in. Hex head 3 103867 14 flat washer, 5/16 4 307776 3 screw, 3/8-16 x 2-3/4 in. Hex head 5 810437 2 clamp, 1/2 in. P 14.21:1 differential on...

  • Page 174: Turf Truckster

    134 2 2 2 3 5 5 6 7 8 9 10 12 11 13 14 16 18 19 20 27 21 22 23 24 24 4 17 15 25 25 26 1 turf truckster 48.1 input, main and jack shafts 14.21:1 differential (894826) 11.16:1 differential (894825) serial no. All.

  • Page 175: Turf Truckster

    135 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 836421 1 shaft, input 2 836693 3 bearing, ball 3 809254 1 ring, external retaining 4 800695 1 ring, external retaining 5 800737 2 ring, internal retaining 6 837020 1 baffle, vent 7 812335 1 seal,...

  • Page 176: Turf Truckster

    136 2 3 5 6 7 8 9 10 12 11 13 14 14 4 15 1 turf truckster 49.1 transmission clutch release-shift selector diesel engine only serial no. 84063 - all serial no. 84064 - all.

  • Page 177: Turf Truckster

    137 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 ref 1 transmission case see 50.1 2 ref 1 shift assembly see 52.1 3 845223 1 gasket, shift case 4 2702659 3 screw, m8-1.25 x 40 mm 5 01550-08553 1 screw, m8-1.25 x 55 mm 6 23265-85200 1 bearing, c...

  • Page 178: Turf Truckster

    138 2 3 3 3 5 6 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 4 4 17 15 25 26 1 1 turf truckster 50.1 transmission case diesel engine only serial no. 84063 - all serial no. 84064 - all.

  • Page 179: Turf Truckster

    139 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 24700-85200 1 case, transmission upper and lower half 2 2702690 2 • pin, alignment 3 2702665 4 • screw, m8-1.25 x 120 mm flange 4 2702470 3 • screw, m8-1.25 x 30 mm flange 5 2702659 1 • screw, m8...

  • Page 180: Turf Truckster

    140 2 3 5 6 6 7 7 8 8 9 10 12 11 13 14 14 16 16 18 18 18 19 19 20 21 21 22 23 24 27 28 28 4 4 4 17 15 15 25 26 1 turf truckster 51.1 input and main shaft serial no. 84063 - all serial no. 84064 - all.

  • Page 181: Turf Truckster

    141 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 24110-80410 1 shaft, input 4th gear 2 2702561 1 bearing, needle 3 4141037 1 bearing, input shaft ball 4 09380-28007 3 cir clip 5 24410-83000 1 high speed syncroniser includes hub and sleeve 6 244...

  • Page 182: Turf Truckster

    142 a a b c d b c d 2 3 5 6 7 8 9 10 10 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 30 31 33 4 4 4 17 15 25 26 32 1 turf truckster 52.1 gear shift fork linkage serial no. 84063 - all serial no. 84064 - all.

  • Page 183: Turf Truckster

    143 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 25411-85201 1 shaft, low speed fork 1st and 2nd gear 2 25420-85201 1 shaft, high speed fork 3rd and 4th gear 3 25451-85261 1 shaft, reverse fork reverse 4 06111-12004 5 ball 5 25415-83000 3 sprin...

  • Page 184: Turf Truckster

    144 a a 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 turf truckster 53.1 mechanical pto diesel units only serial no. 84063 - all serial no. 84064 - all.

  • Page 185: Turf Truckster

    145 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 1 845257 1 housing, mechanical pto 2 n/s 1 bushing, output shaft 3 2700121 1 gasket, pto housing to trasmission 4 2700120 1 gasket, bearing housing 5 894989 1 housing, bearing 6 844188 1 • seal, oi...

  • Page 186: Turf Truckster

    146 15 15 15 15 10 10 30 10 2 2 3 5 6 7 7 8 9 10 12 11 11 13 14 16 4 4 4 4 4 4 4 4 4 4 15 1 1 1 fuse block #2 fuse block #1 brake fluid reservoir horn dash panel buzzer 12 v accessory plug ignition switch brake accessory (option) brake accessory (option) tail light harness connector cab stop light (...

  • Page 187: Turf Truckster

    147 > change from previous revision turf truckster item part no. Qty. Description serial number / notes 1 825973 3 connecter, six male terminal 825886 ar terminal, 1/4 in. Male 14-16 gauge single wire 825961 ar terminal, 1/4 in. Male 10 gauge two wire 2 829630 2 connector, four female terminal 82574...

  • Page 188: Turf Truckster

    148 2 7 13 4 1 engine harness connector #3 engine harness connector #2 engine harness connector #1 parking brake oil pressure switch fuel pump diode connectors starter solenoid fuel level sender fuel shutoff relay diodes 4 4 10 12 19 19 14 4 3 5 6 15 15 pre-heat relay fan relay fan motor fan relay f...

  • Page 189: Turf Truckster

    149 > change from previous revision turf truckster item part no. Qty. Description serial numbers/notes 4174321 1 engine harness 1 825877 2 • connector, six female terminal 825748 ar • terminal, 1/4 in. Fem. 14-16 gauge single wire 825878 ar • terminal, 1/4 in. Fem. 10 gauge two wire 2 829630 1 • con...

  • Page 190: Turf Truckster

    150 fuel relay main relay fan relay shifter light diagnostic plug 12 13 14 16 4 15 fuse block #2 fuse block #3 fuse block #1 brake fluid reservoir horn can connector brake accessory (option) brake accessory (option) heater (option) ground wires optional accessories 4 4 36 37 4 31 32 33 4 4 positive ...

  • Page 191: Turf Truckster

    151 turf truckster item part no. Qty. Description serial number / notes 1 825973 1 connecter, six male terminal 825886 ar terminal, 1/4 in. Male 14-16 gauge single wire 825961 ar terminal, 1/4 in. Male 10 gauge two wire 2 829631 1 connector, four female terminal 825748 ar terminal, 1/4 in. Female 14...

  • Page 192: Turf Truckster

    152 fuel relay main relay fan relay shifter light diagnostic plug 12 13 14 16 4 15 fuse block #2 fuse block #3 fuse block #1 brake fluid reservoir horn can connector brake accessory (option) brake accessory (option) heater (option) ground wires optional accessories 4 4 36 37 4 31 32 33 4 4 positive ...

  • Page 193: Turf Truckster

    153 turf truckster 21 826192 ar tubing, 3/4 in. I.D. Black convoluted 25 foot bulk 22 826193 ar tubing, 7/16 in. I.D. Green convoluted 25 foot bulk 23 n/s 1 connector, 12 contact male mt engine harness connector 833257 6 terminal, female 838463 6 seal, wire 2700933 6 plug, cavity 24 n/s 1 connector,...

  • Page 194: Turf Truckster

    154 2 6 7 10 13 4 5 6 14 15 14 15 25 28 29 30 32 1 4 6 8 10 11 33 45 57 p diagnostic plug r n d c 2 1 pins 1, 3-5, 8, 9, 11 12, 16-24, 26, 27, 31, 34-44,46-56, and 58-60 not used. Pins 2 and 16 not used. Pins 2, 3, 5, 7 9, and 12 not used. Wh/rd bk bk/wh bk/bn gn gn/wh bk/rd bl/wh bk/rd bk/gn ye rd/...

  • Page 195: Turf Truckster

    155 10 a 10 a 15 a 25 a bk bk bk/rd ye ye rd/ye rd/bk rd/og gn/bk bk/gn bk/rd bk/rd bk/gn bk/rd bk/rd rd/gn rd/gn bu bu bk/wh wh/rd wh/rd wh/rd gn/wh bn/ye gn/wh bn/ye pk pk/bu pk/bu bk/gn bk/gn backup alarm bk speedometer signal speed sensor og og og wh/rd wh/rd bk fuel pump fan motor fuel relay fa...

  • Page 196: Turf Truckster

    156 pk/bu wh/pk pk wh/gn gn rd b bk bk bk bk bk bk bk rd wh/gn gn ye/rd ye/rd ye rd rd y e/rd y e/rd ye bk/wh bk/wh bk/wh bk/wh bk/wh bk/wh gn/bk a i s acc - b + a off - none on - b +a+i start - b+i+s gn/bk 10 a accessory connector 1 accessory connector 2 accessory connector 3 accessory connector 4 ...

  • Page 197: Turf Truckster

    157 t urn signa l accesso r y bk bk bk bk bk bn bn wh/rd wh/rd rd rd rd bk/ye y e y e y e/r d y e/r d wh/og wh/bu rd wh rd wh wh/og brake accesso r y connector 1 bk bk bk bn bn bk bu/bk bu/bk og rd/bk bu/bk rd/bk rd/bk bn bk bk/rd bk rd og/bk og/bk og/bk og/bk gn/bk y e/b k gn/bk bu wh/og wh/og wh/b...

  • Page 198: Turf Truckster

    158 1 2 3 4 5 6 7 8 9 10 11 12 1 4 6 8 10 11 13 14 15 16 18 19 20 21 24 25 26 27 33 34 35 36 37 38 39 40 41 42 engine harness ecu connector pressure sensor throttle sensor intake air temperature air / fuel ratio sensor mt engine harness connector engine harness connector 2 bk wh rd gn wh rd gn gn/y ...

  • Page 199: Turf Truckster

    159 oxygen sensor isc knock sensor crank angle sensor crank position sensor coil 1 coil 2 coil 3 m injector #1 injector #2 injector #3 gn br/bk bn/wh bn rd/bk rd/ye rd/bk rd/bu wh br/bk bn/wh bk/rd gn bn gn/wh rd/bk rd/bk rd/ye rd/bu wh gy/bu gy/bu wh/rd wh wh/bk og wh bk/wh bk/rd wh bk/wh bk/wh bk/...

  • Page 200: Turf Truckster

    160 pk pk pk pk wh/gn wh bk bk bk gn gn wh/bk pk/bu wh/y e wh/rd rd/bk rd rd rd og main harness to engine harness connector 1 main harness to engine harness connector 2 main harness to engine harness connector 3 b bk bk bk bk rd bk rd rd wh/gn gn ye/rd ye bk ye/rd bk ye/rd bk ye bk gn a i s acc - b ...

  • Page 201: Turf Truckster

    161 wh/bn main harness to engine harness connector 4 (gas units) turn signal accessory bk bk bk bk bk bn wh/rd wh/rd rd ye ye ye/rd ye/rd wh/og wh/bu wh/og brake accessory connector 1 bk bk bk bn bn bk bu/bk bu/bk og rd/bk bu/bk rd/bk rd/bk bn bk bk bk rd og/bk og/bk og/bk og/bk gn/bk ye/bk gn/bk bu...

  • Page 202: Turf Truckster

    162 b b p l g ig s pk pk wh wh bk bk bk gn gn ye ye** gn gn y e bu bu ye ye wh/rd wh/gn wh/gn wh/gn wh/gn wh/bk* wh/bk* ye * ye * ye * ye wh/bk pk/bu wh/bk wh/bk wh/bk** y e** wh/bk** pk/bu wh/ye wh/ye wh/rd rd/bk rd/bk wh/gn wh/rd wh/bk wh/bk wh/bk wh wh gn gn gn gn gn gn gn gn wh/rd rd rd rd* rd r...

  • Page 203: Index

    163 index 00414-g5 .................. 105 009034880 ............ 81 , 83 01116-g01 ................ 103 01421-08303............. 139 01550-08353............... 59 01550-08553............. 137 06111-06003............. 141 06111-12004............. 143 08310-00103............... 85 09103-08152............

  • Page 204: Index

    164 index 303269..... 75 , 85 , 91 , 93 , 101 303952.........................43 304636.......... 75 , 77 , 131 305134.........................75 306320.......................103 306322.......................133 306325. 91 , 93 , 101 , 103 , 109 , .....123 , 125 30632845 , 51 , 53 , 55 , 57 , ..........

  • Page 205: Index

    165 index 4203360 ...................... 87 4203381 ...................... 87 4205580 ...................... 47 4206760 ...................... 43 4208620 ...................... 43 4209665 ...................... 93 4210205 ...................... 93 4211800 .................... 129 4211960 ..............

  • Page 206: Index

    166 index 809174.........................85 809180...................67 , 71 809231.................65 , 111 809254.......................135 809265.......................121 810152...................57 , 59 810435.................57 , 133 810437.......... 73 , 77 , 133 810722..........................

  • Page 207: Index

    167 index 842104 ........................ 77 842360 ...................... 135 842740 ........................ 64 842773 .................. 61 , 63 842774 .................. 61 , 63 842800 ...................... 121 842870 ........................ 69 842915 ...................... 107 842935 ...........

  • Page 210

    When performance matters. ™ jacobsen, a textron company 11108 quality drive, charlotte, nc 28273, etats-unis www.Jacobsen.Com 800-848-1636 ransomes jacobsen limited west road, ransomes europark, ipswich, ip3 9tt, angleterre numéro d’immatriculation de la société anglaise : 1070731 www.Ransomesjacobs...