Jamestown J1000B Owner's Manual - page 33

Summary of J1000B

  • Page 1

    Pellet stove owner’s manual models j1000b and j2000t listed by omni-test laboratories, inc. To ul 1482-1994, astm e 1509-95, ulc-s627-m93 and ulc-s628-m93 e.P.A. Rated for use with 1/4 in. (6mm.) to 3/8 in. (10 mm.) wood pellet fuel also for use in mobile homes please read this entire manual before ...

  • Page 3: Foreword

    Page i 1998-2006 edition foreword dear valued customer: welcome to the jamestown family of quality heating. Your jamestown stove has been carefully engineered and crafted from the highest quality materials to provide you with the most efficient heat today's technology can provide. Experienced and hi...

  • Page 4: Table of Contents

    Page ii 1998-2006 edition jamestown pellet stoves specifications iv stove exterior parts identification diagrams j1000b and j2000t v j20001t vi chapter i: safety first, always! 1 caution 1 safety notices 2 chapter ii: installation requirements 3 general requirements 3 manufactured (mobile) home inst...

  • Page 5: Table of Contents

    Page iii 1998-2006 edition chapter viii: operating instructions for all models 33 introduction to efficiencies/ achieving an efficient burn 33 efficient flame characteristics 34 pellet fuel quality 35 jamestown control panel 36 introduction to the control panel 37 wall thermostat and thermostatic co...

  • Page 6

    Page iv 1998-2006 edition jamestown pellet stoves specifications j1000b without leg, pedestal or riser j2000t with standard pedestal j2001t without riser standard color metallic charcoal metallic charcoal metallic charcoal maximum btu input 34,000 42,000 42,000 vent pipe diameter3" (76 mm) or 4" (10...

  • Page 7

    Page v 1998-2006 edition notes: drawing is not to scale or proportion. * ash pan (6) and ash pan latch (7) are on models j2000 and j2001t only. References to the ash pan and the ash pan latch throughout this manual refer to models j2000 and j2001t only. Model j1000 does not have an ash pan..

  • Page 8

    Page vi 1998-2006 edition.

  • Page 9: I. Safety First Always

    Page 1 1998-2006 edition i. Safety first always 1. (a) do not attempt to install this pellet stove yourself. Have the jamestown dealer or a certified technician install the pellet stove to meet all local and national safety standards. (b) in canada install in accordance with can/csa-b365, installati...

  • Page 10: Safety Notices

    Page 2 1998-2006 edition 1. This pellet stove should be inspected before use and at least annually by a qualified service person. More frequent cleaning of ash collection areas and compartments is required due to the nature of fuel being used. It is imperative that control compartments, combustion a...

  • Page 11: General Requirements

    Page 3 1998-2006 edition 1. The floor protection pad referred to throughout this manual must be safety listed, unless it is constructed from a non-combustible material. 2. Outside air must be supplied for combustion. A 1-5/8" (41mm) minimum interior diameter metallic 0.16” (4mm) thick wall air suppl...

  • Page 12: Secure to Floor

    Page 4 1998-2006 edition 1. All manufactured home installations require the unit to be secured, permanently, to the floor or fireplace hearth. See figure a1, below. Units installed on top of sheet steel or cast iron legs will require an alternate fastening method. A specific jamestown mobile home at...

  • Page 13: Requirements

    Clearances to combustible materials must be strictly adhered to. Compromising these clearances will lead to severe fire hazards and will result in a house fire. If ever in doubt about the classification of a building material located near this pellet stove, contact the jamestown dealer or the local ...

  • Page 14: C. Alcove Installation

    Page 6 1998-2006 edition c. Alcove installation d. Corner installation if installing a free-standing stove inside an alcove, please refer to figure 2. A minimum of 5" (127mm) must be maintained from the side panel of the stove to any combustible wall extending past the front face of the stove. A min...

  • Page 15: E. Vertical Clearances

    E. Vertical clearances page 7 1998-2006 edition minimum clearances to venting and top of unit to ceiling must meet requirements under ul1482 section 52.2.3 f. Hot while in operation. Keep children, clothing and furniture away. Contact may cause burns. Caution if planning to install a ceiling, shelf,...

  • Page 16

    Page 8 1998-2006 edition.

  • Page 17: Requirements

    A. Installation in a pre-manufactured wood burning fireplace (see figure 6) b. Installation in a wood framed enclosure/chase (see figure 6) iv. Clearances to combustibles requirements j2001t insert page 9 1998-2006 edition the j2001t fireplace insert can be installed inside two types of enclosures: ...

  • Page 18: Clearance to Shelf of Mantle

    D. Clearances to combustible materials requirements for j2001t insert - vertical venting using an existing chimney page 10 1998-2006 edition clearance to shelf of mantle when using an existing chimney to install the vent system for the pellet stove, be sure to line the entire length of the chimney w...

  • Page 19: Warning

    Warning v. General vent system information page 11 1998-2006 edition using an existing chimney to vent a pellet stove installations requiring a complete new chimney system when using an existing chimney to install the vent system for this pellet stove, be sure to line the entire length of the chimne...

  • Page 20

    Page 12 1998-2006 edition.

  • Page 21: (Jamestown J3020A Kit)

    A. Coaxial direct through-the-wall horizontal vent termination (jamestown j3020a kit) vi. Stove vent system configuration options page 13 1998-2006 edition a variety of vent system configurations are possible for both a freestanding and fireplace insert stove. Examples of vent system configurations ...

  • Page 22

    J3020a kit installation instructions page 14 1998-2006 edition this kit contains the following parts: one air intake adapter housing w/ 4-3/4” (121mm) air intake pipe one 4-3/4” (121mm) end cap/ rodent screen one 19” (483mm) length of 3” (76mm) exhaust pipe w/belled end one wall thimble (2 pieces) o...

  • Page 23

    Page 15 1998-2006 edition 3. Cut the 9" (229mm) diameter hole and position the stove close to the installation site. 4. See figure a on page 17. Install the inside piece of the wall thimble (part #5) and the outside piece of the wall thimble (part #6) in the 9" (229mm) diameter hole. Do not secure t...

  • Page 24

    Page 16 1998-2006 edition 9. Slide the stove into its final position while guiding the installed vent system through the wall thimble. Refer to chapters iii and iv (clearances to combustible materials requirements) to ensure that the final position of the stove adheres to all the listed requirements...

  • Page 25

    Page 17 1998-2006 edition p ar ts list 1. Exhaust stub 2. Air intak e stub 3. 19” (485mm) long 3” (76mm) diameter exhaust pipe 4. Air intak e adapter housing with 4-3/4” (121mm) pipe 5. W all thimb le inner piece (painted f ace) 6. W all thimb le outer piece 7. 4-3/4” (121mm) end cap/rodent screen 8...

  • Page 26

    B. Conventional direct through-the-wall horizontal vent termination conventional direct through-the-wall horizontal vent system installation instructions page 18 1998-2006 edition a conventional direct vent system must be constructed from a 3" (76mm) diameter listed "pl" type pipe and 1-5/8" (41mm) ...

  • Page 27

    Page 19 1998-2006 edition 5. Apply a liberal bead of rtv silicone around the perimeter of the exhaust stub. 6. Slide the female end of the 3" (76mm) l-type vent pipe over the exhaust stub as far as it will go. Secure the pipe in place using three #8 x 1” self drilling and tapping screws evenly space...

  • Page 28: (Corner Installations)

    C. Coaxial through-the-wall 45° horizontal vent termination (corner installations) page 20 1998-2006 edition coaxial through-the-wall 45° vent system installation instructions jamestown j3030a and j3030b kits if installing the pellet stove in a corner and a coaxial horizontal vent system is desired,...

  • Page 29

    Page 21 1998-2006 edition 3. Determine the horizontal location of the center of the 9" (229mm) hole by moving the stove to its final position, attaching the 3" (76mm) 45 degree elbow and the 3" (76mm) exhaust pipe with belled end to the exhaust stub of the stove. Mark the hole location on the wall. ...

  • Page 30

    Page 22 1998-2006 edition 13. Slide the stove into its final position while guiding the installed vent system through the wall thimble. Refer to chapters iii and iv (clearances to combustible materials requirements) to ensure that the final position of the stove adheres to all the listed clearance r...

  • Page 31

    Page 23 1998-2006 edition p ar ts list 1. Exhaust stub 2. Air intak e stub 3. Air intak e adapter extension mounting holes 4. Air intak e adapter extension 5. 45º elbo w housing 6. 3” (76mm) diameter 45º elbo w 7. 19” (483mm) long 3” (76mm) diameter exhaust pipe 8. Air intak e adapter housing with 4...

  • Page 32: (Corner Installations)

    D. Conventional through-the-wall 45° horizontal termination (corner installations) page 24 1998-2006 edition if a free-standing pellet stove is installed in a corner and a conventional through-the-wall vent system is desired, connect a 45 degree l (l-type) to the 3" (76mm) exhaust stub located on th...

  • Page 33

    E. Vertical venting - using an existing chimney page 25 1998-2006 edition when using an existing chimney to install the vent system for the pellet stove, be sure to line the entire length of the chimney with three (3) inch or four (4) inch (76mm or 102mm) listed galvanized or stainless steel flex pi...

  • Page 34

    F. Vertical venting outside roof line - unit back parallel to outside wall page 26 1998-2006 edition a vertical vent system constructed of rigid "l" type chimney pipe may be required if a horizontal termination cannot meet the required clearances to combustible materials and/or clearances from the v...

  • Page 35

    G. Vertical venting inside roof line - unit back parallel to outside wall page 27 1998-2006 edition a vertical vent system constructed of rigid "pl" type chimney pipe may be required if a horizontal termination cannot provide the required clearances to combustible materials and/or clearances from th...

  • Page 36

    Page 28 1998-2006 edition.

  • Page 37

    Vii. Instructions for framing the j2001t or j1001b fireplace insert page 29 1998-2006 edition in planning the installation for the j2001t insert, it is necessary to install certain components before the fireplace is completely positioned and installed. These include the direct vent system and the el...

  • Page 38

    Inside the room and recessed in an interior chase page 30 1998-2006 edition recessed in an exterior chase.

  • Page 39: Corner Installation

    Corner installation page 31 1998-2006 edition installation requires standoffs to maintain clearances..

  • Page 40: Vertical Venting

    Vertical venting page 32 1998-2006 edition when vertical venting is required, a 3" (76mm) space between the vent pipe and the wall must be maintained. When locating the exhaust hole, it must be noted that the bottom of the cap must be 12" (305mm) above the ground level. This is a minimum clearance. ...

  • Page 41: Sc300T Control Board

    Viii.1 introduction to efficiencies viii.2 achieving an efficient burn viii. Operating instructions for all models equipped with the sc300t control board page 33 1998-2006 edition warning read this entire section thoroughly before attempting to operate your new stove. If you fail to understand some ...

  • Page 42

    Page 34 1998-2006 edition the same issues are relevant when the fuel feed rate is set at maximum burn. At sea level, the air/fuel ratios at the highest settings are quite different than at 11,000 feet (3353m) because there simply is more oxygen in a cubic foot of air at sea level than at higher alti...

  • Page 43: Viii.4 Pellet Fuel Quality

    Viii.4 pellet fuel quality page 35 1998-2006 edition ash is the typical residue of a pellet fire and a certain amount is expected. The ash, typically less than 2% by weight, is normally eliminated from the appliance in two forms. The first form is "settle", this being the fly ash which settles into ...

  • Page 44

    Page 36 1998-2006 edition.

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    Page 37 1998-2006 edition.

  • Page 46

    Viii.5 jamestown control panel page 38 1998-2006 edition.

  • Page 47

    Viii.6 introduction to the control panel page 39 1998-2006 edition location of controls on freestanding stoves (models j1000b, j2000t) the control switches are located on the right side panel. On the fireplace insert (model j2001t) the control switches are located on the right shroud leg. On all mod...

  • Page 48

    Viii.7 wall thermostat and thermostatic control page 40 1998-2006 edition note: the control board will not function unless the wall thermostat connection block is jumpered or a wall thermostat or a wall switch is connected to it. See section x: electrical system information. Introduction thermostati...

  • Page 49

    Page 41 1998-2006 edition within these first 5 minutes. For the remainder of the 12 minutes of the startup cycle, the fuel feed auger will continue to feed pellets into the firepot at the predetermined warm up rate. If the control board senses that the stove has warmed up sufficiently at any time du...

  • Page 50: Caution

    Page 42 1998-2006 edition note after the 12 minute startup cycle, if the thermostat is in the "on" position and if the control board determines that the stove has warmed up, the fuel feed control knob can be turned to adjust the fuel feed rate and the convection blower speed. If the control board de...

  • Page 51: Semiautomatic Modes

    Viii.8 starting a fire for the first time automatic and semiautomatic modes page 43 1998-2006 edition read the section labeled "introduction to the control panel" before attempting to light a fire. 1. Open the fuel hopper lid and check to make sure that no foreign objects, other than wood pellets, a...

  • Page 52: Warning

    Page 44 1998-2006 edition flame up within these 5 minutes. If a flame is present before the end of the 5 minutes, let the stove continue running without changing any of the controls. If a flame is not present at the end of the 5 minutes, turn the wall thermostat to the off position. Empty the pellet...

  • Page 53: Manual Mode

    Viii.9 starting a fire for the first time manual mode page 45 1998-2006 edition the control system in the stove is set to manual mode if either a wall switch is installed or if a wall thermostat is connected and is fixed in the on position. 1. Read and follow instructions (1) through (4) given in au...

  • Page 54: Warning

    Viii.10 turning off the stove page 46 1998-2006 edition automatic mode to temporarily stop the stove from outputting heat into the home, turn the wall thermostat to the off position. The fuel will stop feeding instantly. However, the convection air blower will continue to run for 5 minutes at the sp...

  • Page 55: Ix.  Maintenance and Care

    Ix. Maintenance and care page 47 1998-2006 edition warning all maintenance should be performed after the stove has been turned "off", after all embers have been extinguished and all parts of the stove have cooled to room temperature. Providing an annual service and maintenance contract is a common p...

  • Page 56: 2. Once Or Twice A Week

    1. Every time before you light a fire 2. Once or twice a week page 48 1998-2006 edition every time that the fire in the stove needs to be re-lit, perform the following simple cleanings: firepot/ burn grate: inspect for accumulation of clinkers inside the firepot and clean. Be sure to inspect the air...

  • Page 57

    3. After every one ton (909kg or 40 bags) of pellets page 49 1998-2006 edition the exhaust channels, heat exchangers and vent system will collect fly ash over time. Fly ash that deposits in these exhaust pathways reduces the flow of exhaust gases out of the system. If exhaust gas flow out of the sys...

  • Page 58: 4. Once A Year

    Page 50 1998-2006 edition using a bottle brush, clean all surfaces you can reach in the compartment. It is important to work the bottle brush in all directions. Lightly tap the walls of the inside walls of the ash compartment and the inside walls of the firebox. Continue to tap until you can no long...

  • Page 59

    5. Auger system care/auger jams page 51 1998-2006 edition the auger and auger motor in this jamestown stove are of the highest quality available. The entire auger and auger tube are precision machined and assembled to promote self cleaning and to eliminate "hard pellet" jams. However, it is very imp...

  • Page 60

    6. Gasket materials maintenance recommendations page 52 1998-2006 edition in order to maintain the high combustion efficiency, reduce annual fuel cost, extend the operational life and ensure safe operation of the pellet stove, jamestown highly recommends that all gasket materials be inspected at lea...

  • Page 61

    Page 53 1998-2006 edition.

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    Page 54 1998-2006 edition.

  • Page 63

    Page 55 1998-2006 edition.

  • Page 64

    Page 56 1998-2006 edition.

  • Page 65: Caution

    X. Electrical system information page 57 1998-2006 edition all jamestown pellet stoves or inserts are designed with operational safety in mind. The following electrical safety devices are included with every stove: 1. Full system 10 amp fast acting fuse protection 2. Thermal or impedance protection ...

  • Page 66

    Control board program parameters tables page 58 1998-2006 edition the control board uses the parameters in the following tables from the row # that corresponds to the selector switch position. The tables below list the various parameters specific to each model. When changing the program, please refe...

  • Page 67

    Program selection information for all stove models definitions of the three control modes page 59 1998-2006 edition selector switch positions numbered 0 through 4 will cause the microprocessor to run in the automatic mode if the stove is connected to a wall thermostat and in the manual mode if conne...

  • Page 68: Warning

    Page 60 1998-2006 edition if in the off position, the startup cycle will be initiated the next time the wall thermostat calls for heat. When the room temperature reaches the temperature set on the wall thermostat, the fuel feed will be turned to off. The convection blower, however, will continue to ...

  • Page 69

    Page 61 1998-2006 edition.

  • Page 70

    Page 62 1998-2006 edition.

  • Page 71: Xi.  Trouble Shooting Guide

    Xi. Trouble shooting guide page 63 1998-2006 edition save yourself time and money. When in doubt, consult this trouble shooting guide first. Before you call your dealer, please read through the symptoms column. Most of the common problems that you may encounter are listed under that column. Each pro...

  • Page 72

    Page 64 1998-2006 edition symptom #4 probable cause solution the on/off switch is on, the green 1. Fuel hopper is empty. 1. Fill fuel hopper with pellets. Light is on, the orange light is on and 2. Auger is empty and 2. Let stove run in this condition for 5 the red light flashes but fuel does not ne...

  • Page 73

    Page 65 1998-2006 edition symptom #6 probable cause solution the main power switch is on and all lights are working properly. However, when the fuel feed control knob is turned up or down, there is no variation in convection blower speed or fuel feed rate. 1. Stove is still running in the 12 minute ...

  • Page 74

    Page 66 1998-2006 edition symptom #10 probable cause solution when the fuel control knob is set on "1", the stove seems to burn normally for a while but, eventually, the fire goes out. 1. Draft control knob is set too high. 2. Fuel feed setting on control board is set too low. 1. Reduce the draft co...

  • Page 75

    Page 67 1998-2006 edition symptom #12 probable cause solution no matter how much i try, i cannot 1. Air intake hose may be 1. Check air intake hose and clear all debris seem to set the air to fuel ratio pinched or plugged. That may be stopping combustion air flow. Properly to obtain an efficient bur...

  • Page 76

    Page 68 1998-2006 edition symptom #14 probable cause solution flame is lazy and orange and has 1. Air intake hose may be 1. Check air intake hose and clear all debris black tips. Visible smoke licks towards plugged. That may be stopping combustion air flow. The door glass and sides of the firebox. 2...

  • Page 77: Appendix A

    Appendix a j2001t pellet stove standard shroud kit#j2001ts installation instructions appendix a-1 1998-2006 edition parts list 1. Shroud top #c187t 2. Shroud left leg #c187l 3. Shroud right leg #c187r 4. Hopper opening sealer #c373. Included w/stove. 5. Five (5) #8 x 1/2" hex head teck screws 6. Eig...

  • Page 78

    Appendix a-2 1998-2006 edition this fireplace has been altered to accomodate a fireplace insert and should be inspected by a qualified person prior to re-use as a conventional fireplace. This plate must be affixed to the inside of the fireplace visible upon removal of the “insert” this fireplace has...

  • Page 79

    Appendix a-3 1998-2006 edition.

  • Page 80

    Appendix a-4 1998-2006 edition.

  • Page 81

    Appendix a-5 1998-2006 edition.

  • Page 82

    Appendix a-6 1998-2006 edition.

  • Page 83: Appendix B

    Appendix b-1 1998-2006 edition appendix b cast legs j2067t and gold legs j2068t kits for appliance models j1000b and j2000t parts list 1. Four cast legs (black or gold) 2. Eight 1/4" x 1" (20nc) bolts 3. Eight lock washers tools required 1. Adjustable wrench 2. Phillips screw driver 1. After having ...

  • Page 84

    Appendix b-2 1998-2006 edition.

  • Page 85: Appendix C

    Appendix c combustion fan assembly for models j2000 & j2001 appendix c-1 1998-2006 edition complete assembly is part# 07daj.

  • Page 86: Appendix D

    Appendix d exhaust blower assembly model j1000 appendix d-1 1998-2006 edition complete assembly is part# 07daa.

  • Page 87: Appendix E

    Appendix e auger motor & bracket installation appendix e-1 1998-2006 edition.

  • Page 88: Installation Instructions

    Installation instructions appendix f kwm relay kit #03daa appendix f-1 1998-2006 edition this kit contains the following parts one metal bracket with relay, transformer & wires mounted two #8 - 32nc phil pan hd. Self tapping screws two 3/16" id x 3/8" od round washers four (4) blue snap on female co...

  • Page 89: Warnings

    Appendix f-2 1998-2006 edition 12. See figure 3. Identify the brown 35" (889mm) long thermostat wire #1, which is connected to the relay. Connect the loose ends of the red and white wires of this thermostat wire to the thermostat input terminals (see figure #4). 13. Locate the ends of the 25 foot (7...

  • Page 90

    Appendix f-3 1998-2006 edition.

  • Page 91: Appendix G

    Appendix g 3 piece mitered glass kit installation appendix g-1 1998-2006 edition glass gasket 03haa centre glass 04aab side glass 04aaa warning proper care and safety must be followed when removing broken glass. Only use factory approved replacement glass and gasket material. Do not slam the door ca...

  • Page 92: 3 Piece Mitered Glass Kit

    Appendix g-2 1998-2006 edition 3 piece mitered glass kit installation (continued) step 4: locate the side gloss retainer mounting holes, these holes should already be drilled and topped on both sides of the door. Step 5: loosely attach one gloss retainer bracket to each side of the cost iron door us...

  • Page 93: Appendix H

    Appendix h j1000 crossflow fan part# 07eeg appendix h-1 1998-2006 edition.

  • Page 94: Appendix I-1

    Appendix i-1 exhaust blower assembly model j1000 appendix i-1 1998-2006 edition.

  • Page 95: Appendix J

    Installing solid fuel inserts in factory built fireplaces appendix j warnings appendix j-1 1998-2006 edition 1. The insert must be tested and meet the requirements of ul 1482 (u.S.) and or ulc s628 (canada) when tested in a masonry fireplace built per ulc s628. 2. The factory-built fireplace must be...

  • Page 96: Service Record

    Service record date serviced by description.

  • Page 97: No Tes

    Warranty registration card / garantie enregistrement type or print clearly in ink / ou caracteres clairement dans encre name / nom: __________________________________________________________________________________________________________________ address / adresse: __________________________________...

  • Page 98

    Jamestown limited five year warranty p.O. Box 400, vermilion bay, ontario, canada pov 2v0 phone: (807) 227-2745 fax: (807) 227-2172 www.Jamestownpelletstoves.Ca general: manufacturer, will furnish a replacement for any part of this product which fails, under normal use and service, within the applic...