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Keiser 1030 Replacement Manual

Manual is about: Solenoid Valve Replacement

Summary of 1030

  • Page 1

    Solenoid valve replacement for 1030/1031 compressor introduction keiser corporation has always taken pride in designing and engineering the highest quality equipment on the market. This means that you will receive years of low maintenance and minimal repairs from every one of our machines. Only the ...

  • Page 2

    10-5508 rev a service department (800) 888-7009 2 solenoid valve replacement for 1030/1031 compressor * warning: unplug compressor before beginning. Before replacing valve, draw all of the air out of the compressor by pressing both the + and – buttons on the exercise equipment. When this is done, sh...

  • Page 3

    10-5508 rev a service department (800) 888-7009 3 step two: remove hoses after the screws have been removed, take the ½ inch open-ended wrench, and loosen the nut that connects the hose to the valve by turning it counter-clockwise, and remove the hose. Unscrew nut counter-clockwise next, cut the hos...

  • Page 4

    10-5508 rev a service department (800) 888-7009 4 next, remove the lid to the computer control system box by unscrewing the screw on either side. Remove two screws on lid then remove the rubber grommet by using the needle nose pliers to carefully pop it out of the hole. Pop out grommet inside the co...

  • Page 5: 1030 Circuit Board Diagrams

    10-5508 rev a service department (800) 888-7009 5 1030 circuit board diagrams rev a, b, c rev d - current.

  • Page 6

    10-5508 rev a service department (800) 888-7009 6 push on board, pull on wire pull each of the four wires back out the hole one by one. Save the rubber grommet. There are four steps to allenair® valve installation: 1 adjust and mount new valve 2 install single to double splitter and electrical wires...

  • Page 7

    10-5508 rev a service department (800) 888-7009 7 step one: adjust and mount new valve first, make sure that the valve is open. Try to turn the pet-cock on the valve counter- clockwise. If you cannot turn it further counter-clockwise, it is open. Open valve counter-clockwise the new valve allows you...

  • Page 8

    10-5508 rev a service department (800) 888-7009 8 next, remove the compression nut that connects the hose to the valve. Replace it with the original compression nut, attach the hose, and tighten the compression nut finger tight. Take the ½ inch wrench and rotate the nut ½ to ¾ turn. Attach the secon...

  • Page 9

    10-5508 rev a service department (800) 888-7009 9 left side valve right side valve repeat the process under step one to mount the second valve. Step two: install single to double adapter and electrical wires take all four electrical wires and insert them, one by one, through the rubber grommet, and ...

  • Page 10

    10-5508 rev a service department (800) 888-7009 10 step two: install single to double adapter and electrical wires take all four electrical wires and insert them, one by one, through the rubber grommet, and then through the hole. Pull all of the slack into the computer system control box. Replace th...

  • Page 11

    10-5508 rev a service department (800) 888-7009 11 take the single to double adapter and turn it so that the two top prongs are pointing to the left hand side of the box. The bent portion with these two prongs should be over the fuse. Replace the connector with the single to double adapter in l1. Si...

  • Page 12

    10-5508 rev a service department (800) 888-7009 12 step three: secure and tie wires and replace lid make sure that all of the slack is inside the computer control system box. Use a zip tie to bind the wires and hoses on the outside of the box. Use the wire cutters to cut off the excess. Zip tie all ...

  • Page 13

    10-5508 rev a service department (800) 888-7009 13 feel for air flow after the flow of air has stopped, wait thirty seconds. Slowly lower the air in the compressor to approximately 95 psi and the compressor should start. Open the valve by turning the handle counter-clockwise to allow the air to reac...

  • Page 14

    10-5508 rev a service department (800) 888-7009 14 2470 s. Cherry ave. Fresno, ca 93706 1(800) 888-7009 fax: (559)256-8100 e-mail: info@keiser.Com www.Keiser.Com.