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- L-TEC
- Welding System
- PLASMAWELD 202
- Instruction Manual
L-TEC PLASMAWELD 202 Instruction Manual
Summary of PLASMAWELD 202
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2 safety advice ...................................................................................................................................................................................................................... 3 technical data plw 202 ...............................................
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3 warning arc welding and cutting can be injurious to yourself and others. Take precautions when welding. Ask for your employer‘s safety practices which should be based on manufacturer‘s hazard data . Electric shock ... Can kill! Install and earth the welding or cutting equipment in accordance with ...
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4 mains: mains voltage (v) 3-phase 230 400 500 permanent power (kva) 9,7 9,7 9,7 permanent current (a) 24,4 14,0 11,2 max. Current (a) 31,4 18,0 14,5 power factor cos phi 0,85 0,85 0,85 frequency (hz) 50/60 fuses, slow blow (a) 35 20 16 welding: current range dc 5 - 220 a duty cycle plasma, 60% ed 2...
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5 mains: mains voltage (v) 3-phase 230 400 500 permanent power (kva) 19,4 19,4 19,4 permanent current (a) 49 28 22 max. Current (a) 61 35 28 power factor cos phi 0,85 0,85 0,85 frequency (hz) 50/60 fuses, slow blow (a) 63 35 35 welding: current range dc 6 - 400 a duty cycle plasma, 60% ed 400 a tig ...
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The plasma arc welding machines plasmaweld 202 and 402 have been developed for welding with transferred arc, i. E. The main arc transfers from the tungsten to the work piece. These units can also be used for tig, tig pilot arc and manual metal arc (mma) welding. The power supplies can be used in con...
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7 on the last page of these instruction manual a picture of the unit marked with symbols is located. Please unfold and refer to this page in conjunction with the following instructions. 1. Mains connection the units are factory connected to 400 v 50/60 hz. They also can be used on 230 v 50/60 hz and...
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8 4. Torch connection the manual welding torches pt 75 and pt-150 as well as the machine torches pt-8 and pt 300 can be connected with the central connector b easily and without tools. Make sure, that the water in- and outlet hoses are connected to the corresponding colour coded quick connections. A...
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9 8. Connection for automatic welding with socket b the machine can be connected to an automatic control (see wiring diagram) wiring diagram of 5-pole socket on adjusting board * when switching on the pilot arc about the contacts 1 and 3 of the socket b the switch f remains into mid position. Starti...
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10 adjustment of tungsten with torch pt-8 set switch f to mid position and operate torch switch or foot switch. Hf will start. Check whether hf sparks over to nozzle on all sides. If not, readjust tungsten electrode of torch. This adjustment is very im- portant and should be repeated regularly. The ...
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11 e. Manual metal arc welding 1. Remove tig- or plasma-torch control cable plug (water pump is now out of operation). 2. Connect electrode holder 3. Set switch k to symbol 4. Set switch f to mid position 5. Keep button e depressed and adjust welding current. Amperage is preset at potentiometer a an...
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12 welding a. Plasma-welding 1. Current down slope time can be adjusted at poti c to give a delay time of 0,5 to 5,0 s. After the third operation in the 4-stroke mode has been activated (see t a in diagram). 2. Position of poti h defines duration of current up-slope (see t r in diagram), whereas tim...
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13 b. Tig-welding 1. Position of poti h defines the duration of up-slope, while time of down-slope is set at poti m. 2. Depending on the position of switch i, the machine can be operated in 2- or 4-stroke mode: 2-stroke mode symbol 1. Press torch- or foot-switch = welding 2. Release torch- or foot-s...
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14 data for plasma welding data for plasma welding (recommended values) material material- edge- welding pilot gas welding gas travel- thickness prepa- current gasrate flow gasrate flow speed (mm) ration (a) (l/min) (l/min) (cm/min) for torch pt-150 / ptm-150 stainless 0,5 ii 16 ar 0,3 1%h 2 +ar 7 2...
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15 a. For plasma welding 1. Pulse unit p/n: 1 090 123 2. Manual remote control 8 m cable p/n: 1 090 124 16 m cable p/n: 1 090 125 25 m cable p/n: 1 090 126 3. Foot remote control fc 4 p/n: 1 090 130 attention: if foot remote control is used, switch- i must be in pos. And poti c set to 0. B. For tig ...
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1 all l-tec units are subjected to a thorough quality control check and final inspection. Nevertheless, if there is a malfunction, please make a first check for general faults as follow: main input voltage fuses gas supply electrical connections fault indications digital readout are fans and water p...
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17 item designation plw 202 plw 402 designation part no. Part no. On circuit diagram 1 control panel plw 202/402 kpl. 1 170 168 00 1 170 168 00 a101 2 pilot receptable 1 441 834 00 1 441 834 00 x107 3 receptable for welding cable 70 2 1 440 698 00 1 440 698 00 4 central connection 1 260 795 00 1 260...
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18 item designation plw 202/402 designation on part no. Circuit diagram 8 display board 1 270 363 00 a107 9 gas test push bottom 1 442 005 00 10 adjusting board plw 1 270 295 00 a102 11 rotating knob 1 440 214 00 12 regulator board 1 270 254 00 a103 13 logic board 1 270 447 00 a104 14 flowmeter pilo...
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19 item designation plw 202/402 designation on part no. Circuit diagram 20 hf-generator sig 3.1 1 170 100 00 g101 22 contactor 42v 1 442 708 00 k101-k103,k105, k106 23 capacitor fan 3µf/400v 1 441 785 00 c103 24 water pump incl. Capacitor 1 431 679 00 m105, c105 25 fan Ø 150mm 1 441 550 00 m106, m10...
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20 item designation plw 202 plw 402 designation on part no. Part no. Circuit diagram 29 filter board 1 270 614 00 1 270 614 00 a106 30 thyristorbridge 1 443 024 00 1 441 530 00 a108 31 steering roller 1 430 640 00 1 430 640 00 32 main inductor 1 130 061 00 1 130 059 00 l101 33 hf-inductor 1 130 037 ...
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21 item designation plw 202/402 designation on part no. Circuit diagram 37 fuse 4a slow blow (5x20mm) 1 440 459 00 f101, f102 38 fuse 1,6a slow blow (5x20mm) 1 440 769 00 f103, f104 fuse holder 1 443 008 00 screw cap 1 443 009 00 39 pilot- and base current rectifier 1 441 529 00 v102 40 gas solenoid...
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22 d ammeter d lamp green – machine ready e lamp white – pilot arc f switch – left position start pilot – mid position hf test – right position tig welding g lamp white – welding current h switch potentiometer – soft start – hot start i switch – 4 stroke – 2 stroke k switch – tig welding – mma weldi...
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23 a 5 pol socket for control plug b central connector for torch c socket for pilot circuit g 5 pol socket for remote controls f foot remote control fc 4 – manual remote control – puls unit h socket for work return lead and electrode holder lead spare parts list for power source plw 202 / 402 a f b ...
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24 wiring diagram.
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25 installation and use under the aspect of electromagnetic compatibility (emc) the user is responsible for installing and using the welding or cutting equipment according to the manufacturers instructions. If electromagnetic disturbances are detected, then it shall be the responsibility of the user...
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2 a.2.2 maintenance of the welding and cutting equipment the welding and cutting equipment should be routinely maintained according to the manufacturers re- commendations. All access and service doors and covers should be closed and properly fastened when the equipment is in operation. The welding o...