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- Safety, Storage, Operations And Maitenance Manual
Lead Crystal 3-CNFJ Safety, Storage, Operations And Maitenance Manual
Summary of 3-CNFJ
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2014 by betta batteries. All rights reserved. This document is proprietary to betta batteries. This document cannot be copied or reproduced in whole or in part, without the express written permission of betta batteries. Please check our website for literature updates. Www.Leadcrystalbatteries.Com th...
Page 3: General Safety Instructions
W w w . L e a d c r y s t a l b a t t e r i e s . C o m 3 general safety instructions save these instructions important! Please read this manual. This manual contains important instructions that should be followed during storage, installation, operation and maintenance of lead crystal® batteries. It...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m 4 symbols for battery use and operations please read chapter 5 for further detailed safety guidelines read the manual electrical hazard recycle pb pb this product has passed ul safety certification short circuit prevention do not dispose batter...
Page 5: Table of
4 transport, storage and installation 4.1 battery transport p27 4.2 battery storage p27 4.3 battery installation p29 5 operations and maintenance 5.1 float applications p33 5.2 battery life and temperature p33 5.3 battery maintenance p34 5.3.1 quarterly maintenance p36 5.3.2 annual maintenance p36 6...
Page 6: General Information
W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 6 general information introduction growing demand for batteries on a global scale due to the rapid development of the industry, the application of batteries in transportation, communication, po...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 7 other international markets. They are widely used in solar energy, wind energy storage systems, telecommunications, ups power supply, power stations, railway passenger cars, electric vehicles...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 8 rated capacity in ah (amp hours) valve controlled, sealed lead crystal storage cell energy storage battery number of single cells in series 6 = 12 volt, 3 = 6 volt 6 - cn fj - 120 1.2 1.3 app...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 9 product range 1.4 12 volt range 6-cnfj-7.2 6-hcnfj-7.2 6-cnfj-10 6-cnfj-12 6-cnfj-14 6-cnfj-18 6-cnfj-22 6-cnfj-24 6-cnfj-26 6-cnfj-28 6-cnfj-35 6-cnfj-40 6-cnfj-55 6-cnfj-65 6-cnfj-70 6-cnfj...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 10 article number battery ean code front terminal rated ah (10 hours) rated voltage weight (kg) battery size l w h total h 6 volt range 3-cnfj-4 3-cnfj-7,2 3-cnfj-10 3-cnfj-12 3-cnfj-160 3-cnfj...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 11 table 1.1 lead crystal® batteries product range. Important for the lead crystal® batteries light traction range, a separate ‘safety, storage, operations and maintenance’ manual applies. Prod...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 12 advantages summarised compared to mainstream rechargeable industrial batteries like lead acid, lead gel and agm batteries, lead crystal® batteries perform as follows: • lead crystal® batteri...
Page 13: Technical Specifications
W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 13 technical specifications lead crystal® batteries are a range of new products that were successfully developed based on existing batteries. It has better performance characteristics compared ...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 14 partition the partition is made of an ultra-fine fibre separator of high porosity, using cathode absorption technology to create gas recombination. The separator has good acid resistance and...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 15 2.2 2.2 working principle figure 2.1. The main electrochemical reaction during charge / discharge. When discharging, the positive and negative active material reacts with the acidic element ...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 16 with lead crystal® batteries, besides the regular chemical reaction, the composite electrolyte has various additives that participate in the electrochemical reaction. The additives inhabit t...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 17 3 3.1 3.1.1 charge and discharge specifications charge characteristics see below charge characteristics for cnfj, hcnfj and cnft lead crystal® batteries. 12 volt lead crystal batteries charg...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 18 charger settings lead crystal® batteries are high-end products that work best with good quality battery chargers. Below settings for automated battery chargers are recommended to fully utili...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 19 3.1.2 6 volt lead crystal batteries charge curves.
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 20 charger settings lead crystal® batteries are high-end products that work best with good quality battery chargers. Below settings for automated battery chargers are recommended to fully utili...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 21 3.1.3 2 volt lead crystal batteries charge curves.
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 22 charger settings lead crystal® batteries are high-end products that work best with good quality battery chargers. Below settings for automated battery chargers are recommended to fully utili...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 23 3.1.4 3.2 3.2.1 discharge characteristics battery capacity batteries under certain discharge conditions will release a certain amount of current. This amount of current released is called th...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 24 battery discharge rate the battery discharge rate uses rated hours to determine the discharge time. This time is influenced by the amount of current drawn from the battery. If the discharge ...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 25 influence of temperature on capacity the discharge characteristics and temperature of batteries are closely related. When the temperature is low, the discharge capacity of the battery will b...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 26 discharge voltage the termination voltage refers to the battery voltage dropping during discharge to the minimum working voltage required for operation. The termination voltage and the disch...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 27 4.1 4.2 4 transport, storage and installation battery transport lead crystal® batteries are considered normal goods for airfreight and shipping. Lead crystal® batteries are not restricted to...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 28 storage lead crystal® batteries should be stored in a clean, well- ventilated and dry environment. Avoid direct exposure of lead crystal® batteries to the sun. The optimum storage temperatur...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 29 self-discharge the self-discharge characteristics of a battery changes with environmental temperatures, the higher the temperature the higher the self-discharge, so the batteries should not ...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 30 do not lift any cell by the terminal posts as this will void the warranty. Always lift the batteries by the supplied handles or from the bottom of the batteries in the event that the battery...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 31 installation and connection • wrap metal installation tools (such as wrenches) with insulating tape, to create insulation. • ensure that all heating and cooling ducts are directed away from ...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 32 • when making parallel connections with multiple batteries, connect the batteries in series first and then in parallel. To ensure good heat distributing conditions, maintain 10mm or more spa...
Page 33: Operations and Maintenance
W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 33 operations and maintenance float applications for applications that are constantly connected to the electrical grid and where the batteries are in constant charged state, and only discharged...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 34 therefore, the ambient temperature of battery, must be controlled when it is in use. If the temperature is too high and is not effectively controlled, the heat that is built-up to a certain ...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 35 avoid constant over-charging or over-discharging of lead crystal batteries. When batteries are discharged, the termination voltage should be set according to the discharging current requirem...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 36 the following maintenance process by lead crystal® batteries series is recommended. Quarterly maintenance • keep the battery room clean. • measure and record the ambient temperature of the b...
Page 37: Safety
W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 37 safety general you should be trained in handling, installing, operating and maintaining batteries before you work on any battery system. You must understand the risk of working with batterie...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 38 safety precautions sulphuric acid burns lead crystal® batteries are sealed batteries with an electrolyte that solidifies into a non-dangerous white crystalline powder. Although there is no d...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 39 explosive gases according to iec 60896-21/22 lead crystal® batteries have very low gassing compared to conventional lead based batteries. Only after extended and severe overcharging gas is o...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 40 remove all jewellery that could produce a short circuit. Before working on the system: 1. Disconnect all loads and power sources to the battery. Use appropriate lockout/tag out procedures. 2...
Page 41: Important
W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 41 if battery system is grounded: 1. If an unintentional ground develops within the system, an increased shock hazard exists between the terminal of opposite polarity and ground. 2. If a second...
Page 42: Customer Service
W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 42 customer service betta batteries abides to the "endless pursuit of perfect quality, and meeting our customer’s demand meticulously" mission to provide our customers with quality services thr...
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W w w . L e a d c r y s t a l b a t t e r i e s . C o m safety, storage, operations and maintenance manual 43 contacting betta batteries please contact us through the following methods in the event of application issues: africa unit 7 summit square corporate park north randjiespark ext 100, midr...