Magnum Winchester WINACI Owner's Manual

Other manuals for WINACI: Owner's Manual
Manual is about: Corn/Biomass/Wood Pellet Stove

Summary of WINACI

  • Page 1

    Magnum winchester corn/biomass/wood pellet stove models: winacp, winaci, windci, windcp owner’s manual installation – operation – maintenance instructions important: always contact your local magnum dealer/installer with questions before contacting the factory. When you call, have your serial number...

  • Page 2

    Date 07/9/07 section page introduction/specifications...…………………………………… 3 technical bulletin/importance of adequate fresh air…………. 4 safety steps……………………………………………………… 5 burning solid fuels……………………………………………… 6, 7 unpacking your magnum wood pellet appliance ……………. 7, 8 clearances……………………………………………………….....

  • Page 3

    3 dear valued magnum product owner, we appreciate your decision to help preserve our precious environment by purchasing your magnum corn/biomass/wood pellet appliance. With everyone working together, we can have clean air and renewable heat for our homes. Please read this owners manual carefully bef...

  • Page 4: Technical Bulletin

    4 technical bulletin importance of adequate fresh air every home is a slightly different situation and depending on the design of the air movement within the home, might be easy to distribute heat or very difficult. If you have boiler heat or other non- ducted central heating this becomes even more ...

  • Page 5

    Important: safety steps proper installation of this stove is crucial for proper and safe operation. Installing this product improperly may result in a house fire and/or personal injury. All applicable building codes for your location must be followed. In areas where building codes require additional...

  • Page 6

    6 unlike petroleum and natural gas products, solid fuels such as wood pellets create ash as the fuel is burned. Even with the highly efficient flame your magnum stove will produce, the solid fuels used will produce ash. This ash will have to be cleaned out of the stove from time to time. The cleanin...

  • Page 7

    7 9 there are many varieties of corn grown around the world. Each variety has unique characteristics including the shape and size of the kernel. Your stove will burn more consistently with a small to mid-size kernel corn. If the kernel size of the corn varies greatly or if you switch sources frequen...

  • Page 8

    8 the pedestal unit comes completely assembled, the insert comes with the shroud packaged separately and the leg unit comes with the legs packaged in the hopper. The installation of the insert shroud is shown later in the installation manual. Make sure that the shroud is with the unit when you get i...

  • Page 9: Clearances

    9 clearances note: clearances for the insert models are shown on pages 21-24 conventional clearances a…sidewall 3 in. (75 mm) b…back wall 3 in. (75 mm)…… (vertical venting installation requires a min. 3” clearance from combustibles to vent pipe). C…corner wall 3 in (75 mm)……. (vertical venting insta...

  • Page 10

    10 it is recommended that only an authorized magnum installer install your wood pellet stove. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. 9 a listed 3” or 4” type “pl” pellet vent exhaust system m...

  • Page 11

    11 guidelines for exhaust venting systems design, cont…… to determine whether a 3” or 4” inch exhaust system should be used, follow the guidelines below: 1) determine the “equivalent pipe length” for each component used according to the comparison chart below. Add the “equivalent pipe length” of all...

  • Page 12

    12 outside make-up air for combustion is required on all installations design guidelines for outside combustion air connection 1) for freestanding installations with horizontal through-the-wall exhaust, it is required that the stove combustion air intake be connected to a fresh air intake outside. I...

  • Page 13: Installation Precautions

    13 installation precautions caution: do not install this appliance in any manner other than as described in this manual. If you have any questions about properly venting or installing your magnum corn/biomass/wood pellet stove, please contact your dealer or american energy systems, inc. For informat...

  • Page 14

    14 the magnum corn/biomass/wood pellet appliances may be installed as follows: 1) a freestanding unit (with a pedestal only). 2) a hearth mounted fireplace insert into a masonry or factory built fireplace. 3) a built-in heater mounted in an alcove with a pedestal. 4) a built-in heater mounted on a n...

  • Page 15

    15 vent termination general instructions note: the following are general instructions for installing this appliance. The pellet vent manufacturer’s instructions should be followed for the vent pipe being used. Use only 3” or 4” inch listed type pl pellet vent pipe. Warning: shut off all electrical p...

  • Page 16: Horizontal Installation

    16 horizontal installation exhaust vent termination shall be as follows: a minimum of 4’ feet/122omm below, beside and 1’ foot above any door or window that opens, or any opening into a building. A minimum of 2’ feet/610mm from any adjacent building or overhang. A minimum of 7’ feet/2130mm above gra...

  • Page 17: Vertical Installation

    17 vertical installation guidelines for connecting to an existing factory-built chimney: 1. Inspect the chimney for the presence of creosote, soot or other combustible deposits, and blockage or obstructions. Thoroughly clean the chimney and remove any obstructions. 2. Thoroughly inspect the chimney ...

  • Page 18

    Warning: unless the venting is enclosed and insulated, this installation will cause poor venting, excess ash buildup, premature failure of exhaust system, staining of the house siding and serious creosote buildup. This installation should not be used in a cold climate area. Storm collar note: this t...

  • Page 19

    19 ac control panel/thermostat hook-up warning: always disconnect power cord during any electrical operation 1. Remove control panel from protective packaging. 2. Connect the one way molex plug to the control panel; do not pull on the wire harness inside the stove. Note: use only a low voltage mercu...

  • Page 20

    20 dc control panel/thermostat hook-up warning: always disconnect power cord during any electrical operation 10. Remove control panel from protective packaging. 11. Connect the one way molex plug to the control panel; do not pull on the wire harness inside the stove. Note: use only a low voltage mer...

  • Page 21

    21 magnum win insert installation.

  • Page 22

    22 win insert installation cont. Siding use only rigid pellet vent pipe framing chimney cap storm collar seal plate 3”(75mm minimum clearance around vent 6” (150mm) min. 16” (375mm) minimum 6” (150mm) minimum.

  • Page 23

    23 win insert installation cont. When extending the unit beyond a raised hearth, you must use some type of supp bolt to hold and lev the unit. (not provided) ort el for a raised hearth, you can have a decorative skirting made by your installer to finish off the front of the unit. The skirting must b...

  • Page 24

    24 it is not recommended to run the fresh air to the top of the chimney it is best to route the fresh air intake either out the back of the fireplace cavity or down and out to an outside air source. Running the fresh air up and out the top of the chimney can cause excessive draft issues. Your instal...

  • Page 25

    25.

  • Page 26

    Fireplace insert shroud installation diagram: 26.

  • Page 27

    27 thermostat wire connection low voltage thermostat molex plug 24 volt thermostat hookup.

  • Page 28

    28 optional 12 volt battery back-up warning: always disconnect power cord during any electrical operation note: never use an unsealed battery. 1. Disconnect the 110 volt ac power before connecting the 12 volt battery. 2. Determine the location for the 12 volt battery and obtain the proper length and...

  • Page 29

    29 operating instructions (dc models) note: each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneat...

  • Page 30

    30 operating instructions (ac models) note: each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneat...

  • Page 31

    31 operating instructions…continued (all models) proper fuel this stove is designed and approved to burn approved biomass fuel only. Do not use any other type of fuel. Clean corn with moisture content less than 15% must be used. Factory approved pellets are those ¼” in diameter and not over 1” in to...

  • Page 32: Cleaning Instructions

    32 cleaning instructions note: be sure the stove is turned off, the power cord is unplugged, and the unit is cold before cleaning or servicing. Recommended cleaning periods: a. The heat exchange tubes in the stove should be cleaned daily. B. The firebox should be cleaned every 3 to 7 days or when ne...

  • Page 33

    33 ash pan: empty as needed. Empty the ash pan before it overflows with ash. Clean out the area that the ash pan sits in so that the ash pan can go back to its original location. Note: the ash pan door must be latched for the unit to operate. Warning: failure to clean the stove is a leading and prev...

  • Page 34

    34 cleaning instructions for the win insert essex model shown but all dc & ac models have the same items 110 auto reset 110 deg. Normally open proof of fire thermodisk the convection (room air fan) blowe on the blades during the heating season. This must be vacuum e convection blower will need to be...

  • Page 35

    35 insert cleaning instructions…continued types/brands of fuel due to the ash content, moisture, and material composition of different fuels. Inspect and clean exhaust system frequently daily weekly monthly annually warning: disconnect power cord before cleaning or servicing. Note: cleaning interval...

  • Page 36: Automatic Features

    36 automatic features a. Thermostat option (optional): when using a thermostat, set the unit to one of the medium or higher settings. The unit will burn at the rate selected on demand by the thermostat (medium to high). When the room temperature drops below the thermostat setting, the thermostat swi...

  • Page 37

    37 your magnum biomass pellet stove comes to you with the glass door installed in place, ready for use. The glass is surrounded on the edges with a gasket and seated in a glass channel. It is held in place with two (2) clips on the top and two (2) clips on the bottom and two (2) clips on each side. ...

  • Page 38

    Startup/normal operation circuit board/control board functions (how does the circuit board operate?) when the circuit board is energized (the on/off button is pushed), the start up cycle is initiated. This starts a timed 8-15 minute cycle which allows the unit to light. If the unit is on ac power, t...

  • Page 39

    39 basic circuit board functions (expanded)/diagnostics operation the on/off button initiates the start of the circuit board and the shut down of the board. Pushing the on/off button momentarily will engage the start up sequence. The on/off button also is used to re-set the board when the vacuum swi...

  • Page 40

    40 a proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air flowing through the burn chamber/firebox of your unit. Too much or too little draft will cause your unit to burn improperly and may result in the fire burning out. Please follow these gui...

  • Page 41

    Ac model wiring diagram warning: disconnect power before servicing this unit. 41 d h c -300 0 a c bo ard.

  • Page 42

    42 dc model ddc-3000 wiring diagram warning: disconnect power before servicing this unit.

  • Page 43: Draft Slide Gate Adjustment

    43 optional solar panel connections warning: use a 3 amp, 50 volt diode on the “+” positive lead between the solar panel and battery as shown in the diagram below. 12 volt battery 12 volt solar panel - - + + neg. Neg. Pos. Pos. 3 amp / 50v diode draft slide gate adjustment note: draft slide gate doe...

  • Page 44: Igniter Replacement

    44 igniter replacement the igniter system on the magnum appliances’ is an integral part of the wiring system. If the igniter is shorted out, the wiring must be disconnected in order for the unit to operate. If the wires are by-passed it will cause the stove to short out and blow a fuse. It is recomm...

  • Page 45: Trouble Shooting Guide

    45 trouble shooting guide unplug power to the appliance before performing any service. Problem causes solutions ? Fire burns with a lazy, orange flame ♦ insufficient combustion air. Nual draft re, has too h content er ash or ice. Uate make 9 remove any clinkers or ash from the firepot by using scrap...

  • Page 46

    46 problem causes solutions ? Fire goes out or stove shuts down automatically. ♦ hopper is empty. ♦ fuel is not feeding. ♦ high limit temperature switch has tripped. ♦ vacuum pressure switch has tripped. ♦ poor quality or wet fuel. ♦ combustion air too high. ♦ fuel feed rate is too low. 9 refill hop...

  • Page 47

    47 problem causes solutions ? Room blower will not operate. ♦ no power to stove. ♦ no power to control board. ♦ blower has overheated due to dirt on blades or in motor. ♦ blower is defective. 9 check to see that the unit is plugged into the wall outlet. 9 check to see if your circuit breaker has “tr...

  • Page 48

    48 problem causes solutions ? Fuel burns off to quickly, have difficulty keeping a pilot fire. ♦ air shutter is open to far. ♦ over drafting on a vertical install. ♦ outside air is not hooked up. ♦ positive or negative pressure in home is affecting the units operation. 9 adjust your air damper to a ...

  • Page 49

    49 magnum winchester appliances replacement parts list order # model name/description dealer pricing msrp bc2500 magnum baby countryside auto-light system, complete assembly bc2009 igniter, baby countryside rp2010 magnum baby countryside, win, essex dc power supply rps-300 rp2004dc3 magnum baby coun...

  • Page 50

    50 5 year limited warranty this warranty is issued by american energy systems, inc. (manufacturer) and extends only to the original purchaser of this product. This limited warranty will not become effective unless you have returned the attached warranty card within 30 days of your purchase. If you f...

  • Page 51: Service Record

    51 service record date service or cleaning performed this record must be sent in when any warranty claims are made..