NBE V10 User Manual

Manual is about: NBE PELLETS SYSTEM

Summary of V10

  • Page 1

    Nbe pellets system v 7 & v 10 en303-5 2012 class 5 approved by dti. Approved for expansion vessel. Energy class aa. Manufacturer: nbe production a/s brinken 6-10 Øster vrå denmark www.Nbe.Dk.

  • Page 2: Content List :

    Content list : dear customer. Thank you for your choosing nbe. This product is designed and manufactured to the highest standards in the eu. In order for you to get the most out of your product, we strongly recommend that you carefully read this manual prior to installation and operation. In the eve...

  • Page 3: Comments On The Manual

    Comments on the manual never handle the auger, blower, nor crawl in the hopper when the system is powered. There will be no warning prior to the activation of these components. The boiler must not be operated without the shield on the burner. The system is provided with an electrical current of 230v...

  • Page 4: Boiler Specifications

    Boiler specifications black star bs1016 bs1016 bs2030 bs4050 height mm: 1017 1017 1017 1130 width mm: 450 450 550 663 depth mm: 715 715 778 883 chimney mm: 130 130 150 150 outlet: 1 1/4” 1 1/4” 1 1/4” 1 1/4” inlet: 1 1/4” 1 1/4” 1 1/4” 1 1/4” filling: ½ ” ½ ” ½ ” ½ ” efficiency: 93,3% 93,4% 94,7% 91...

  • Page 5: Burner Specifications

    Burner specifications 10 kw burner: up to 60kg/day 40 watt/hour weight 10kg 16-24kw burner: up to 110kg/day 60 watt/hour weight 12kg 30kw burner: up to 150kg/day 80 watt/hour weight 15kg 40-60kw burner: up to 300kg/day 150 watt/hour weight 30kg 80-120kw burner: up to 600kg/day 200 watt/hour weight 4...

  • Page 6

    Boiler room design the boiler room for biomass boilers must be performed in accordance with the danish institute of fire "fire standard no. 32" btv32. In addition, you must comply with the rules set forth by your local building codes, environmental authorities, and labor inspectorate. If you are in ...

  • Page 7

    Boiler room design the size of the chimney opening must match the amount of flue gases the chimney has to lead away. If the opening in the chimney is too small, this will prevent the smoke from exiting fast enough due to the large resistance in the chimney. This could cause the smoke to turn back; t...

  • Page 8

    Boiler room design 8. Wood pellets the pellets must consist of pure wood, 6-8 mm max 8% water. Materials with glue, paint, wood paint or plastics must not be burned. If the fuel storage is greater than 0.75 m3, the boiler system and fuel storage must be located in a separate fire cell with at least ...

  • Page 9

    Requirements for chimney heights. Statutory air pollution requirements for solid fuel boilers up to 1mw. (only applicable for newly-built chimneys.) buildings with a roof slope that is less than 20 degrees. Roofs with a slope of less than 20 degrees is counted as flat. Buildings with a double roof a...

  • Page 10

    Installation of the boiler. A correctly executed installation ensures that the system functions properly. Both national/local guidelines and requirements must always be observed. The boiler can be installed on a pressurized system up to max 2.5 bar. 1. Standard. Dhw with mechanical flow control. 2. ...

  • Page 11

    Installation of the boiler. General guidelines: 1. The boiler should only be installed by qualified installers with "certificate for installation and service of small biofuel plant“ and must be installed according to at guidance on technical equipment - b.4.8 (applicable in dk) 2. The boiler must no...

  • Page 12

    Installation of the burner. General guidelines: installing the burner on the boiler: 1. Check that the burner is not damaged during transport. 2. Check that the burning grate is inserted correctly in the burner (see image right). 3. Mount the burner and tighten the burner with the 2 wing nuts suppli...

  • Page 13

    Installation of the burner. Temperature sensor on the boiler: mount the sensor within a sufficiently long thermo well. Use a fastening strip or similar to prevent accidental slippage. Safety thermostat: mount on either the left or right side of the boiler as displayed in image. Note: functional test...

  • Page 14

    Wood pellet hopper: there are several hopper solutions, examples include a steel hopper, fabric hopper and mini hopper; which is built together with the boiler. All hoppers can be extended for bulk storage/feeding via the vacuum transport. Steel hopper: available in 4 different models 60x60cm = 200l...

  • Page 15

    Vacuum transport the vacuum system for wood pellets makes it easy to customize various delivery forms for your system. Here are a few examples of ways to configure your vacuum transport. Big bag throw the mole in the bag. Easy way to transport 1 ton. Flat bottom hopper: is a top-fed option that maxi...

  • Page 16

    Wiring diagram. There may be factory installed wiring on the outputs l5-l10. L5 may be factory fitted for the moving grate. L6 may be factory fitted for the compressor cleaning. Remove these if there is a need for other equipment on the outputs..

  • Page 17

    Electrical connection diagram: overview of connectivity. In out 230 pe-n-l 230volt ac safety thermostat l-l safety thermostat cutoff motor pe-n-l1 external auger brÆnder pe-n-l2 fan brÆnder pe-n-l3 internal auger brÆnder pe-n-l4 ignition ekstra 1 pe-n-l5 circulation pump, can be set to other equipme...

  • Page 18

    Optional equipment: the controller supports the following equipment. Aids in performing adjustments, cleaning, and knowledge. Smoke temp. Sensor: reads the current smoke temperature in the display. O 2 control kit: regulates the amount of oxygen in the flue gas. Regulates the quantity of wood pellet...

  • Page 19

    Internet connection. The web-based controller can be updated automatically from the internet. Operating data can also be uploaded to www.Stokercloud.Dk how to get the controller on the web: 1. Connect the controller to your router through an rj45 cable. Since this is a direct cable connection no pas...

  • Page 20

    Internet connection 6. Specify where you live, displayed on www.Stokercloud.Dk, if you don’t want others to see your exact location, move the needle a little. Once your configuration are saved you will now have your own page, with your own burner dashboard. After a short period of time you should se...

  • Page 21

    Cloud service: if your burner is online via our website www.Stokercloud.Dk we can help you keep an eye on your system. If something unexpected happens, such as too many ignitions, unstable operation, improper pi regulation etc.. Then we have the opportunity to help you online. How it works: -nbe obs...

  • Page 22

    First time start-up: once the system is assembled, filled with water, and power is connected to the system a few basic adjustments to the burner is required. 1. Fill the auger with pellets by force starting the auger either through the controller or directly via a 230v connection. 2. When the augur ...

  • Page 23

    Cleaning the burner/boiler: cleaning should be carried out regularly and/or as needed. There is a big difference in the frequency of maintenance required from system to system. The setup, adjustment, and wood pellet quality play an important role on how frequent maintenance should be performed. The ...

  • Page 24

    Service and maintenance: proper maintenance of your system reduces the risk of unnecessary downtime. The controller has service indicators that informs you when to change parts and perform service. Please note that service indicators are only expectations based on experience. Components can easily h...

  • Page 25

    Troubleshooting: we have collected the most typical solutions to small problems. Problem. Possible cause. Possible solution. Alarm hot drop shaft cinders in the burner head. More air for combustion. Back pressure in the boiler. Clean the boiler etc.. No draft in the chimney. Increase the chimney hei...

  • Page 26

    Troubleshooting: problem. Possible cause. Possible solution. Alarm rpm rpm sensor defective. Change the fan. Change to % regulation at the fan. No power to the controller. Defective fuse in the controller. Replace the fuse to a new one. Safety thermostat deactive. Reconnect by firmly pressing the re...

  • Page 27

    Flue gas condensation things that can prevent condensation in the boiler and chimney. 1. High chimney> 5m. Provides a good draft in all conditions. 2. Small clearing in the chimney 125mm-150mm. Provides better flow, and can "carry“ out more moisture. 3. Short un-insulated smoke pipe do not cool down...

  • Page 28

    Warranty: all products purchased from nbe is covered by the current danish purchasing law. This includes 6 months warranty on the products valid from the date of receipt. A 2 year warranty is granted with the completion of the warranty registration. Note: electrical igniters are not covered under th...

  • Page 29

    Ce declaration of conformity:.