Panasonic CS-RE12JKE Service Manual

Other manuals for CS-RE12JKE: Operating Instructions Manual

Summary of CS-RE12JKE

  • Page 1

    © 2008 panasonic home appliances air-conditioning (guangzhou) co.,ltd (phaag). All rights reserved. Unauthorized copying and distribution is a violation of law. Order no: pha-ag0902001c2 indoor unit outdoor unit cs-re9jke cs-re12jke cs-re15jke cu-re9jke cu-re12jke cu-re15jke table of contents 1. Saf...

  • Page 2

    2 14. Troubleshooting guide....................................40 14.1 refrigeration cycle system........................40 14.2 break down self diagnosis function..........40 15. Disassembly and assembly instructions ......43 16. Exploded view and replacement pars list...46 16.1 indoor unit ..........

  • Page 3: 1. Safety Precautions

    3 caution warning warning 1. Safety precautions x read the following “safety precautions” carefully before perform any servicing. X electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model installed. X...

  • Page 4

    4 caution 17. After completion of installation, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant contacts with fire. 18. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire. 19. R...

  • Page 5: 2. Specification

    5 2. Specification 2.1 cs-re9jke cu-re9jke item unit indoor unit outdoor unit kw 2.50(0.90~3.00) capacity btu/h 8530(3070~10230) w/w 3.57(4.74~3.00) eer btu/hw 12.18(16.16~10.23) db(a) hi: 42 lo: 27 qlo: 22 hi: 47 coo ling noise level power level db 53 60 kw 3.30(0.90~4.10) capacity btu/h 11250(3070...

  • Page 6

    6 item unit ¶ single v 230 power source (phase, voltage, cycle) hz 50 input power cooling w 700(190~1000) heating w 820(170~1150) starting current a 3.70 running current cooling a 3.45 heating a 3.70 maximum current a 6.00 power factor cooling % 88 heating % 96 power factor means total figure of com...

  • Page 7

    7 2.2 cs-re12jke cu-re12jke item unit indoor unit outdoor unit kw 3.50(0.90~3.90) capacity btu/h 11940(3070~13300) w/w 3.47(5.29~3.25) eer btu/hw 11.82(18.06~11.08) db(a) hi: 42 lo: 30 qlo: 22 hi: 48 coo ling noise level power level db hi: 53 lo: - hi: 61 kw 4.25(0.90~5.10) capacity btu/h 14490(3070...

  • Page 8

    8 item unit single v 230 power source (phase, voltage, cycle) hz 50 input power cooling w 1010(170~1200) heating w 1120(150~1460) starting current a 5.20 running current cooling a 4.70 heating a 5.20 maximum current a 6.80 power factor cooling 93 heating % 93 power factor means total figure of compr...

  • Page 9

    9 2.3 cs-re15jke cu-re15jke item unit indoor unit outdoor unit kw 4.20(1.00~4.60) capacity btu/h 14330(3410~15700) w/w 3.33(4.76~2.87) eer btu/hw 11.37(16.23~9.81) db(a) hi: 46 lo: 31 qlo: 29 hi: 50 coo ling noise level power level db hi: 57 lo: - hi: 63 kw 5.30(0.90~7.60) capacity btu/h 18080(3070~...

  • Page 10

    10 item unit single v 230 power source (phase, voltage, cycle) hz 50 input power cooling w 1260 (210~1600) heating w 1540 (210~2400) starting current a 7.10 running current cooling a 6.05 heating a 7.10 maximum current a 9.70 power factor cooling 90 heating % 94 power factor means total figure of co...

  • Page 11: 3. Features

    11 3. Features x inverter technology o wider output power range o energy saving o quick cooling o more precise temperature control x long installation piping o cs/cu-re9/12/15jke, long piping up to 15 meters. X easy to use remote control x quality improvement o random auto restart after power failur...

  • Page 12

    12 4. Location of controls and components 4.1 indoor unit 4.2 outdoor unit 4.3 remote control z for normal operation, the error reset button is not in use. Z press reset button to restore the remote control’s default setting. Power green timer orange quiet green indicator powerful red off/on operati...

  • Page 13: 5. Dimensions

    13 5. Dimensions 5.1 indoor unit 60 unit ˖mm 55 290 825 848 204 61 10.5 49 63 60 119.3 404.6 38 12.5 56 16 195 60 548 398 air outlet air intake.

  • Page 14

    14 5.2 outdoor unit unit: mm.

  • Page 15

    15 6. Refrigeration cycle diagram cs/cu-re9jke, cs/cu- re12jke cs/cu-re15jke cooling heating.

  • Page 16: 7. Block Diagram

    16 7. Block diagram cs/cu-re15 jke cs/cu-re9/12jke.

  • Page 17: 8. Wiring Diagram

    17 8. Wiring diagram &6&85(-.( &6&85(-.(.

  • Page 18

    18 &6&85(-.(.

  • Page 19: 9. Printed Circuit Board

    19 9. Printed circuit board 9.1 indoor unit 9.1.1 main printed circuit board top view.

  • Page 20

    20 bottom view.

  • Page 21

    21 9.1.2 indicator & receiver top view bottom view.

  • Page 22

    22 9.2 outdoor unit 9.2.1 cu-re9jke, cu-re12jke top view bottom view.

  • Page 23: 10. Installation

    23 10. Installation instruction 10.1 select the best location 10.1.1 indoor unit x there should not be any heat source or steam near the unit. X there should not be any obstacles blocking the air circulation. X a place where air circulation in the room is good. X a place where drainage can be easily...

  • Page 24

    24 % $ wall wall more than 450 mm more than 450 mm screw 219 mm 125 mm installation plate measuring tape 224 mm 150 mm 2 1 wall indoor outdoor 15 mm sleeve for tube ass’y approx. 5 - 7 mm bushing for tube ass’y putty or caulking compound Ø 70 through hole 10.2 indoor unit 10.2.1 how to fix installat...

  • Page 25

    25 10.2.3 indoor unit installation.

  • Page 26

    26 10.2.4 connect the cable to the indoor unit 1 the inside and outside connecting cable can be connected without removing the front grille. 2 connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4x 1.5mm 2 flexible cords, type designation 245 iec 57 or he...

  • Page 27

    27 t u c o t . 1 e h t f o e c a f r u s l a n r e t n i e h t , d e r a l f y l r e p o r p n e h w . S s e n k c i h t n e v e f o e b d n a e n i h s y l n e v e ll i w e r a l f e h t h t i w t c a t n o c o t n i s e m o c t r a p e r a l f e h t e c n i s . H s i n i f e r a l f e h t k c e h ...

  • Page 28

    28 10.3.4 connect the cable to the outdoor unit 1 remove the control board cover from the unit by loosening the screw. 2 connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4x 1.5mm 2 flexible cord, type designation 245 iec 57 or heavier cord. 3 secure th...

  • Page 29: 11. Service

    29 11. Service mode 11.1 auto off/on button 1. Auto operation mode once the auto off/on button is slightly pressed, the unit will immediately operate in auto operation. This operation can be used to operate air conditioner with limited function if remote control is misplaced or malfunction. 2. Test ...

  • Page 30

    30 11.3 operate and display of remote control 11.3.1 original setting 11.3.2 mode selecting button a uto, heat, cool, dry can be selected by pressing “mode” button. Initial display of lcd is as follow *keeping the button depressed continuously, the operation mode will change in the following order i...

  • Page 31

    31 11.3.7 timer setting button there are 4 types of timer setting by pressing timer setting button: on-timer, off-timer, on-off timer, off- on timer. 1) select button — when the air conditioner is on, off-timer or off-on timer can be selected by pressing select button. — when the air conditioner is ...

  • Page 32: 12. Operation

    32 12. Operation control 12.1 basic function 12.1.1 internal setting temperature once the operation starts, remote control setting temperature will be taken as base value for temperature shifting processes. These shifting processes are depending on the air conditioner settings and the operation envi...

  • Page 33

    33 12.2 indoor fan motor operation basic rotation speed i. Manual fan speed fan motor’s number of rotation is determined according to remote control setting. Remote control o o o o o quiet model tab hi me+ me me- lo qlo cooling(rpm) 1200 1040 940 840 740 640 cs-re9jke heating(rpm) 1200 1080 980 880 ...

  • Page 34

    34 1. Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the angles as stated above. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature. When the air conditioner is stopped using remote control, the...

  • Page 35

    35 12.3.5 automatic restart control when the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four minutes after power supply resumes. 12.3.6 indication panel led power timer color green orange light on operation on timer setting on ligh...

  • Page 36: 13. Protection

    36 13. Protection control 13.1 protection control for all operations 13.1.1 time delay safety control ϥ the compressor will not turn on within 3 minutes from the moment operation stops, although the unit is turned on again by pressing off/on button at remote control within this period. ϥ this contro...

  • Page 37

    37 13.1.6 low pressure prevention control (gas leakage detection) 1. When the conditions listed in the table occur, the compressor stops and restarts after three minutes. 2. If this continuously occurs for twice within 20 minutes, all indoor and outdoor relays will be cut off. 3. This control is not...

  • Page 38

    38 13.2.2 freeze prevention control 1 .Frequency of the compressor for prevention of freezing of the indoor evaporator, the frequency of the compressor will be changed according to the indoor piping temperature. 2 .Indoor fan control indoor fan speed changes according to the indoor piping temperatur...

  • Page 39

    39 ϥ auto fan speed 2. During heating operation, the indoor fan will run at the following speed when the compressor stops. 3. Hot start when the heating operation starts, the indoor fan stops and the compressor run with the frequency of 117hz. This is to prevent the cold airflow from blowing. If the...

  • Page 40: 14. Troubleshooting

    40 14. Troubleshooting guide 14.1 refrigeration cycle system in order to diagnose malfunctions, make sure that there are no electrical problems before inspecting the refrigeration cycle. Such problems include insufficient insulation, problem with the power source, malfunction of a compressor and a f...

  • Page 41

    41 14.1.2 relationship between the condition of the air conditioner and pressure and electric current cooling mode heating mode condition of the air conditioner low pressure high pressure electric current during operation low pressure high pressure electric current during operation insufficient refr...

  • Page 42

    42 14.2.3 error codes table.

  • Page 43

    43 warning 15. Disassembly and assembly instructions high voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 1. Open the intake grill...

  • Page 44

    44 2. Pull out the front grille form the unit body. 1. After front grille is taking off, remove the cover of control board and holder, then the main pcb can be seen. 3. Drag out the supporting hook to the right side and pull up a bit the main pcb. Then release the lead wire connecting to cn-fm, cn-s...

  • Page 45

    45 1. Separate the drain hose and the drain plate. 2. Pull out the discharge grille slightly. 1. Release fixing screws on both side, disassembly the fixing board from evaporator on the left side and pull out the whole evaporator. 2. Loose the fixing screw of the cross flow fan. 3. After removing the...

  • Page 46

    46 16. Exploded view and replacement pars list 16.1 indoor unit cs-re9jke, cs-re12jke, cs-re15jke.

  • Page 47

    47 no part name&description q' ty cs-re9jke cs-re12jke cs-re1 jke re 1 chassis complete 1 cwd50c1616 cwd50c1616 cwd50c1616 ʳ 2 fan motor 1 arw6102ac arw6102ac arw6102ac ʳ 3 cross flow fan complete 1 cwh02c1080 cwh02c1080 cwh02c1080 ʳ 4 evaporator 1 cwb30c2811 cwb30c2811 cwb30c2994 ʳ 5 auxiliary tube...

  • Page 48

    48 16.2 outdoor unit cu-re9jke, cu-re12jke.

  • Page 49

    49 no part name&description q'ty cu-re9jke cu-re12jke re 1 chassis ass'y 1 cwd50k2193a cwd50k2193a ʳ 2 fan motor bracket 1 cwd541123 cwd541123 ʳ 3 screw-fan motor bracket 2 cwh551148a cwh551148a ʳ 4 fan motor 1 cwa951654 cwa951656 ʳ 5 screw-fan motor mount 3 cwh55406j cwh55406j ʳ 6 propeller fan ass...

  • Page 50

    50 cu-re15jke.

  • Page 51

    51 no part name&description q'ty cu-re jke re 1 chassis ass'y 1 cwd50k2175a ʳ 2 fan motor bracket 1 cwd541123 ʳ 3 screw-fan motor bracket 2 cwh551148a ʳ 4 fan motor 1 ars44e8p40ac ʳ 5 screw-fan motor mount 3 cwh55252j ʳ 6 propeller fan ass'y 1 cwh03k1014 ʳ 7 nut-propeller fan 1 cwh561034j ʳ 8 compre...