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  4. BIO Lux UNI 20
  5. Instruction Manual

Radijator BIO Lux UNI 20 Instruction Manual

Manual is about: Heating boiler BIOMASS operated

Summary of BIO Lux UNI 20

  • Page 1

    1 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs kotao na biomasu heating boiler biomass operated srb – eng opŠta upozorenja nakon uklonjenog pakovanja uveriti se u...

  • Page 2

    54 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs contents: 1. Important warning; 1.1 minimum distance from flammable materials; 2. Description of the boiler bio lu...

  • Page 3: 1. Important Warnings

    55 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 1. Important warnings general warnings after the removing of the package check for the completeness of the deliver...

  • Page 4

    56 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs work with of boiler unit is forbidden for people with special needs (including children) to physical and mental he...

  • Page 5: Lux Uni 20

    57 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 2.Description of boiler bio lux uni 20 bio lux uni 20 is designed for burning wood pellets. Wood pellets are produ...

  • Page 6

    58 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 1. Cross-section of the body of the boiler construction boiler heat exchanger is the tube two draft heat ex...

  • Page 7: 3. Assembly

    59 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Assembly 3.1 general warnings the boiler must be set correctly for proper operation! Maximum operating pressure...

  • Page 8

    60 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.2 measures and safety devices for bio lux uni 20 boiler heating stove for safe operation of bio lux uni 20 boile...

  • Page 9

    61 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs - data for which thermal effect the safety valve is set; - the highest opening pressure 3 bars. It is obligatory t...

  • Page 10

    62 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs the purpose of this safety section is to continuously measure the underpressure of the flue gases in the flue chan...

  • Page 11

    63 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs the tap for filling and empting should be installed at the lowest point of the system. Since there is no connectio...

  • Page 12

    64 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.3. Boiler room boiler room must be secured against freezing . The support surface of the boiler in the boiler ro...

  • Page 13

    65 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs total space of this openings is minimum 150cm² fro the boilers of the power of 50kw and for the power over 50kw th...

  • Page 14

    66 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.3.2 working space and positioning of bio lux uni 20 when determining where to place boiler pay attention to the ...

  • Page 15

    67 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 8.2 display of distance of pellet boiler from fixed objects 67 radijator inženjering d.O.O, 36000 kraljevo,...

  • Page 16

    68 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.4 assembly of bio lux uni 20 onto chimney when installing the chimney we distinguish two situations:  situation...

  • Page 17

    69 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.1 installation of flue gas channels 69 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - sol...

  • Page 18

    70 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.2 installation of flue gas channels and fresh air inlet for combustion the biolux uni 20 boiler operates ...

  • Page 19

    71 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.3 place where is set flue gas probe the chimney itself should be made of ceramic pipes, and around them t...

  • Page 20

    72 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.4 if the chimney is not of proper height, cross section, or if it is not enough clean as possible, then t...

  • Page 21

    73 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 4. Cross-section of bio lux uni 20 boiler with a description of the boiler elements figure 10. Cross-section of bo...

  • Page 22

    74 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs description (figure 10): 1. Body of boiler (exchanger); 2. Inside door (for the cleaning of a combustion cup and t...

  • Page 23

    75 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 5. Schematic connection of automation figure 11. Schematic connection of automation.

  • Page 24

    76 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs all lines that are displayed in the intermittent form in the diagram of external connections are the conductors wh...

  • Page 25

    77 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 6. Table of technical data.

  • Page 26

    78 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs  d1- connection for hot water from boiler,  d2- connection for cold water from boiler,  d3- connection for fill...

  • Page 27

    79 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs type of boiler bio lux uni 20 ce designation ce class of boiler according to en 303-5:2012 5 working pressure bar ...

  • Page 28: 7. Hydraulic Scheme

    80 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 7. Hydraulic scheme figure 12. Hydraulic scheme discription (figure 12): 1. Boiler bio lux uni 20 ; 2. Pump; 3. Ex...

  • Page 29: Manufacturer.

    81 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8. Start of boiler operation and cleaning first commissioning of the boiler is performed by a technician who has a...

  • Page 30

    82 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.1 control panel figure 13. Figure and diagram of automation display.

  • Page 31

    83 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs buttons: led: note: diodes l4, l5, l6, l7, l10 and l12 are not in operation in boiler bio lux uni 20. 83 radijator...

  • Page 32

    84 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.2 short manual for automatic control. Figure 14. View of lcd screen on display reading of the current situation....

  • Page 33

    85 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs enter the menu of automation and an explanation of the function. Procedure: press the key p3 , after that on the d...

  • Page 34

    86 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs adjusted power and finally confirm again with key p3 . Go back to the basic view of the display (figure 16), by pr...

  • Page 35

    87 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs change the precise time and date. Procedure: press the key p3 , after that on the display there is the falling lis...

  • Page 36

    88 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs press the key p3 , after that the falling list is shown on the screen , where the first option is marked at once c...

  • Page 37

    89 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 19. View of display after selection of the option daily figure 20. View of display after selection of the o...

  • Page 38

    90 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs after that, also, with keys p4 or p6 you pass from on to off, confirm with key p3 . The feeder stops working. With...

  • Page 39

    91 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs note : these are the values measured during certification. The room thermocouple (thermostat) can be connected to ...

  • Page 40

    92 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.4 mistakes during ignition and start of boiler bio lux uni 20 all possible errors in the initial stage of operat...

  • Page 41

    93 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs possible cause 1.  problem 1. Poor quality of pellets. Pellets are of low power, and increased humidity  the pro...

  • Page 42

    94 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs possible cause 6.  problem 6. After the fixed phase of feeding (t03) there the flame occurs, but at this stage of...

  • Page 43

    95 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs combustion chamber and a reduction in the flame and the boiler is extinguished. (extinguishing).  the process of ...

  • Page 44

    96 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.5 maintenance of boiler bio lux uni 20 . Boiler bio lux uni 20 requires daily and periodic cleaning. Daily clean...

  • Page 45

    97 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 23. View of elements that are dismantled during the cleaning in this way the boiler is conserved at the end...

  • Page 46

    98 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.6 name plate. The nameplate is stuck on a well visible place on the boiler and includes the following (see the i...

  • Page 47

    99 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.7 declaration.

  • Page 48

    100 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.8 sticker. On boiler bio lux uni 20 there are stickers identifying the connections as well as labels against th...

  • Page 49

    101 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs labels that indicate the presence of electricity high voltage and danger: 1. Sticker (input with low voltage 12v)...

  • Page 50

    102 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Sticker (safety electrical connection) 20mm x 30mm 4. Sticker (presence of voltage) labels that indicate warni...

  • Page 51

    103 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Sticker (warning) 4. Sticker (waste).

  • Page 52

    104 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs labels with technical data:.

  • Page 53

    105 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.9 manufactured radijator inženjering d.O.O. Živojina lazića solunca br.6 36000 kraljevo, srbija.

  • Page 54: 9. 9. Warranty

    106 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 9. 9. Warranty 1. Co.”radiator engineering” covers different warranty periods for different parts ( as specified ...

  • Page 55

    107 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Warranty period of one year applies to the following parts: all bearings, electric heaters firing. 4. Warranty...

  • Page 56

    108 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8. Regular annual service regular service is performed at the end of the heating season in the period from 15.4. ...

  • Page 57: 60 Meseci/ 60  Months

    109 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs garantni list / guarantee list fabrički broj / factory no. 60 meseci/ 60 months garantni rok / guarantee period t...