1. DL manuals
  2. Ransomes
  3. Cutter
  4. Magna 250
  5. Safety And Operation/maintenance And Parts Manual

Ransomes Magna 250 Safety And Operation/maintenance And Parts Manual

Manual is about: Cutting unit

Summary of Magna 250

  • Page 1

    Safety and operation / maintenance and parts manual sport 200 & magna 250 cutting units rj 100 / 082004 warning: if incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire man...

  • Page 2

    © 2004, ransomes jacobsen limited. All rights reserved.

  • Page 3

    Gb-1 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual contents: page 2 introduction .............................................................................................. 2 2.2 product identification .....................................................

  • Page 4

    Gb-2 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 2.1 important important: this is a precision machine and the service obtained from it depends on the way it is operated and maintained. This safety and operators manual should be regarded as part of the m...

  • Page 5

    Gb-3 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 2.3 guidelines for the disposal of scrap products when it has been identified that a turf care product has no further functional value and requires disposal, the following actions should be taken. These g...

  • Page 6

    Gb-4 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual this safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators....

  • Page 7

    Gb-5 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 3.6 leaving the driving position • park the machine on level ground. • before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all dr...

  • Page 8

    Gb-6 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual hydraulic fluid escaping under pressure can penetrate skin and do serious damage. Immediate medical assistance must be sought. Warning danger - indicates an imminently hazardous situation which, if not av...

  • Page 9

    Gb-7 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 4 specification magna 250. Construction heavy duty welded pressed steel construction cylinder: diameter: 254mm width of cut: 762mm number of knives: 4, 6 and 8 height of cut: 12.7mm - 61mm sport 200 const...

  • Page 10

    Gb-8 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 4 specification ec declaration of incorporation • déclaration de constitution ce eg verklaring van conformiteit • eg einbauerklärung dichiarazione di costituzione ce • ef erklæring om overholdelse af stan...

  • Page 11

    Gb-9 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 4 specification ec declaration of incorporation • déclaration de constitution ce eg verklaring van conformiteit • eg einbauerklärung dichiarazione di costituzione ce • ef erklæring om overholdelse af stan...

  • Page 12

    Gb-10 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 4 specification ec declaration of incorporation • déclaration de constitution ce eg verklaring van conformiteit • eg einbauerklärung dichiarazione di costituzione ce • ef erklæring om overholdelse af sta...

  • Page 13

    Gb-11 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 4 specification ec declaration of incorporation • déclaration de constitution ce eg verklaring van conformiteit • eg einbauerklärung dichiarazione di costituzione ce • ef erklæring om overholdelse af sta...

  • Page 14

    Gb-12 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual a = 009034940cation rotating blades 5 decals a.

  • Page 15

    Gb-13 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual operating the unit read the safety instructions operating the unit is described in the power unit operating instruction book. Fitting the unit to the machine is described in the power unit operating inst...

  • Page 16

    Gb-14 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 7 maintenance & lubrication fig.1 read the safety instructions lubricate the following with shell darina r2 grease. Cutting cylinder bearings weekly or every 50 hours. (a fig.1) roll bearings weekly or e...

  • Page 17

    Gb-15 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 7 maintenance & lubrication read the safety instructions check all nuts and bolts every 75 hours belt drive unit hydraulic motor to cutting cylinder this is located in the drive housing and is accessed b...

  • Page 18

    Gb-16 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 8 adjustment fig.4 read safety instructions height of cut (fig.4 & 5) to adjust hand wheel type: 1. Turn the adjuster handwheel or nut (a fig.4) situated on handwheel clockwise (+) to increase the height...

  • Page 19

    Gb-17 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual 8 adjustment fig.6 cutting cylinder to bottom blade adjustment commander 3520 to ensure the cutting circuit has no back pressure. The following procedure should be used. 1. Stop cutting cylinder rotation...

  • Page 20

    Gb-18 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual fig.7 to attain the correct cutting relationship of cylinder and bottom blade. Never place cylinder hard ‘on cut’, and by anticlockwise rotation of handwheel try to attain the correct cutting relationshi...

  • Page 21

    Gb-19 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual a. The units should be thoroughly cleaned down to remove all accumulations of grass clippings and debris. B. Turn the cutting cylinders to clean the cutting edges. C. Apply a little oil with a brush to t...

  • Page 22: Guarantee

    Gb-20 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual guarantee we guarantee that should any defect in workmanship or material occur in the goods within two years or two thousand hours (on models equipped with hour meters), or whichever occurs first. Except...

  • Page 23

    Gb-21 ransomes sport 200 & magna 250 cutting units safety, operators, maintenance & parts manual how to use the parts manual item number each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but...

  • Page 25

    Parts-1 ransomes sport 200 magna 250 contents page main frame,cylinder & bottom block (magna 250) .................................. 3 main frame,cylinder & bottom block (magna 250) .................................. 5 main frame,cylinder & bottom block (sport 200) .....................................

  • Page 26

    Parts-2 ransomes sport 200 magna 250

  • Page 27

    List of parts item ransomes description qty remarks part no parts-3 * not illustrated gb 1 mbc8949b frame assembly 1 2 mbc8935a cover 1 3 mbe0021a pivot bracket 1 3a mbf0683a pivot bracket 1 tg3400 / tg4650 only 3b mbf1297 pivot bracket 1 tg3400 / tg4650 centre unit option (overlap adjustment) 3c mb...

  • Page 28

    Parts-4 ransomes sport 200 magna 250

  • Page 29

    List of parts item ransomes description qty remarks part no parts-5 * not illustrated gb 18* mbe2250 cylinder 8k 1 220 m28 / parkway 225 / motor 350d mk5 18* mbe4103 cylinder 8k 1 commander 3500dx / 3510 18* mbf2024 cylinder 8k 1 parkway 2250 plus commander 3520 19 mbe0270 adjusting rod 2 20 mbe1150...

  • Page 30

    Parts-6 ransomes sport 200 magna 250

  • Page 31

    List of parts item ransomes description qty remarks part no parts-7 * not illustrated gb main frame,cylinder & bottom block (sport 200) 1 mbc8950b frame assembly 1 2 mbc8936a cover 1 3 mbce2649 bar 1 220 m28 / parkway 225 / motor 350d mk5 commander 3520 4 450190 screw m8 x 16 1 220 m28 / parkway 225...

  • Page 32

    Parts-8 ransomes sport 200 magna 250

  • Page 33

    List of parts item ransomes description qty remarks part no parts-9 * not illustrated gb 9 mbe1151 bottom block assy 1 with standard blade 9 mbe1527 bottom block assy 1 with thin blade 9* • bottom block 1 10 mba7024a • bottom blade (std.) 1 10* mba7037a • bottom blade (thin) 1 11 a119000 • screw 3/8...

  • Page 34

    Parts-10 ransomes sport 200 magna 250

  • Page 35

    List of parts item ransomes description qty remarks part no parts-11 * not illustrated gb main frame,cylinder & bottom block (sport 200) fixed head mounting. 23 mbc9623 pivot bracket 1 24 450479 screw m10 x 30 4 27 mbc8414 pivot bearing 1 28 a219331 bush 2 29 a221321 o ring 2 30 450059 bolt m12 x 10...

  • Page 36

    Parts-12 ransomes sport 200 magna 250

  • Page 37

    List of parts item ransomes description qty remarks part no parts-13 * not illustrated gb 1 lmse057 bearing housing 1 (drive side) 220 m28 / parkway 225 / motor 350d mk5 * a199302 • helicoil insert 4 1a mbe2229c bearing housing 1 (drive side) parkway 2250 / commander 3500dx / tg 3400 & 4650 2 mbc918...

  • Page 38

    Parts-14 ransomes sport 200 magna 250

  • Page 39

    List of parts item ransomes description qty remarks part no parts-15 * not illustrated gb 16 mbc7984c drive shaft 1 220 m28 / parkway 225 / motor 350d mk5 17 a299456 element 1 220 m28 / parkway 225 / motor 350d mk5 18 lmse113 plunger kit 1 19 mbe1392 • plunger 1 21 a291094 • spring 1 21a* a291132 • ...

  • Page 40

    Parts-16 ransomes sport 200 magna 250

  • Page 41

    List of parts item ransomes description qty remarks part no parts-17 * not illustrated gb spanner adjustment 45 mbf1415 clamp pivot 2 45a* mbf2135 clamp pivot 1 commander 3520 (non standard drive side - centre unit) 46 mbf1418 clamp collar 2 47 a159421 washer 2 18 x 40 x 0.25 48 450380 nut m12 nyloc...

  • Page 42

    Parts-18 ransomes sport 200 magna 250

  • Page 43

    List of parts item ransomes description qty remarks part no parts-19 * not illustrated gb 1 mbc9522b drive housing 1 2 a100409 bolt m10 x 45 2 3 a151010 s.L.Washer 10mm 2 4 mbc8166a stub shaft 1 5 a110204 screw m6 x 20 3 6 a151006 s.L.Washer 6mm 3 7 mbe0192a pulley (driven) 1 8 a203604 bearing 1 9 a...

  • Page 44

    Parts-20 ransomes sport 200 magna 250

  • Page 45

    List of parts item ransomes description qty remarks part no parts-21 * not illustrated gb direct drive motor with cardan shaft 1 a800020 hydraulic motor 1 danfoss * a230038 seal kit 1 2 a800019 external cardan shaft 1 3 a221327 o ring (1 to brg. Hsg.) 1 4 a110406 screw m10 x 30 2 5 a151010 s.L.Washe...

  • Page 46

    Parts-22 ransomes sport 200 magna 250

  • Page 47

    List of parts item ransomes description qty remarks part no parts-23 * not illustrated gb direct drive motor (bi-directional) with splined shaft 1 a800604 hydraulic motor (ultra) top drain 1 a800651 hydraulic motor (ultra) bottom drain * a230110 • seal kit 1 2 2203039 step stud 2 3 450379 nut 2 4* w...

  • Page 48

    Parts-24 ransomes sport 200 magna 250

  • Page 49

    List of parts item ransomes description qty remarks part no parts-25 * not illustrated gb rear roll assembly & adjusters a lmse027 roll assembly 1 1 mbe2174c • roll 1 2 mbg0836 • roll spindle 1 3 mbf0349 • ring carrier 2 3a mbf0002 • washer 2 3b a292134 • disc spring ar 4 a230013 • seal ring 2 5 a29...

  • Page 50

    Parts-26 ransomes sport 200 magna 250

  • Page 51

    List of parts item ransomes description qty remarks part no parts-27 * not illustrated gb 45 450378 stiffnut m8 2 46 450215 screw m10 x 30 2 47 450379 stiffnut m10 2 48 a292134 disc spring 2 49 a219332 bush 2 50 mbe2252a plate 2 verticut unit only 51 450215 screw m10 x 30 2 52 450391 washer 10mm 2 5...

  • Page 52

    Parts-28 ransomes sport 200 magna 250

  • Page 53

    List of parts item ransomes description qty remarks part no parts-29 * not illustrated gb 81 450412 s.L.Washer m10 4 82 450325 nut m10 4 83 mbb2580 adjuster 2 84 450325 nut m10 2 a1 mbf1693 spindle adapter 2 for roll lmse027 with a2 mbf0855c outer plate 2 spanner height ajustment. Rear roll assembly...

  • Page 54

    Parts-30 ransomes sport 200 magna 250

  • Page 55

    List of parts item ransomes description qty remarks part no parts-31 * not illustrated gb 1 mbe1361a roll tube 1 2 mbe1413b support lh 1 3 mbe1414b support rh 1 4 mbe2429 bearing housing 2 5 a205929 bearing 2 6 a220254 seal 2 7 a299301 lubricator 2 8 451982 circlip 2 9 mbe2430 seal journal 2 9a mbe2...

  • Page 56

    Parts-32 ransomes sport 200 magna 250

  • Page 57

    List of parts item ransomes description qty remarks part no parts-33 * not illustrated gb high hight of cut kit (front) for floating head sport 200 (commander 3500, 3510 & 3520) lmab212 high hoc kit for floating head 1 mbe1401a • support, lh roll 1 2* mbe1402a • support, rh roll 1 3* 002993013 • lub...

  • Page 58

    Parts-34 ransomes sport 200 magna 250

  • Page 59

    List of parts item ransomes description qty remarks part no parts-35 * not illustrated gb main frame, verticut. 1 mbc8950b frame assembly 1 * a295274 plastic plug 2 2 mbc8936 cover 1 3 mbe2649 guard 1 4 a110396 screw m8 x 16 1 5 a150008 washer 8mm 1 7 mbe2669 verticut cylinder 1 220 m28 / parkway 22...

  • Page 60

    Parts-36 ransomes sport 200 magna 250

  • Page 61

    List of parts item ransomes description qty remarks part no parts-37 * not illustrated gb cylinder adjuster & bearing housings verticut. 1 lmse057 bearing housing 1 (drive side) 220 m28 / parkway 225 / motor 350d mk5 * a199302 • helicoil insert 4 1* mbe2229b bearing housing 1 (drive side) parkway 22...

  • Page 62

    Parts-38 ransomes sport 200 magna 250

  • Page 63

    List of parts item ransomes description qty remarks part no parts-39 * not illustrated gb front roll assembly and adjusters for verticut. 1 mbe2174 roll tube 1 2 mbe2676 support lh 1 3 mbe2675 support rh 1 4 mbe2429 bearing housing 2 5 a205929 bearing 2 6 a220254 seal 2 7 a299301 lubricator 2 8 a170...

  • Page 64

    Parts-40 ransomes sport 200 magna 250

  • Page 65

    List of parts item ransomes description qty remarks part no parts-41 * not illustrated gb hydraulic motor (belt drive) motor identification a800008 - ultra code - 1mr022r 8604 (new code 1761) used on parkway 225 l & rh drive unit a800008 - ultra code - 1mr022r 8604 (new code 1761) used on 220 m28 4w...

  • Page 68

    Bob-cat bunton cushman jacobsen ransomes ryan e-z-go equipment from ransomes jacobsen limited is built to exacting standards ensured by iso 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by ransomes jacobsen parts xpress provid...