Sussman ES Installation, Operation And Maintenance Manual

Manual is about: Boilers

Summary of ES

  • Page 1

    Sussman boilers : es, ssb & hu installation, operation and maintenance manual table of contents dimensional information & component identification . . . . . . . . . . . . . . . . 2 dimensional & clearing specifications . . . . . . . . 3 wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 2

    Sussman boilers installation, operation & maintenance manual dimensional information & component identification 2 ___________________________________________ water steam model h w l inlet outlet ___________________________________________ es 12, 18; hu 40–55 36" 20" 28" 1/2” npt 1/2”npt ____________...

  • Page 3

    Sussman boilers installation, operation & maintenance manual 3 dimensional & clearance specifications steam outlet high limit pressure control operating pressure control pressure gauge 15 psig safety valve mm 150 liquid level control (see note 3) water feed inlet f e l d a b e r front left drain val...

  • Page 4

    Sussman boilers installation, operation & maintenance manual typical wiring diagrams: wiring diagram control circuit 4 a. Three phase power circuit with separate 120volt control circuit. (with singe phase power circuit insert.) b. Three phase power circuit with step down transformer. C. Detailed es8...

  • Page 5

    Sussman boilers installation, operation & maintenance manual wiring diagram control circuit 5 relay field wiring factory wiring pilot light l operating pressure control aux lwco pc board manual reset nc l1 c com hi l2 no lo high limit pressure control liquid level control on-off switch control termi...

  • Page 6

    Sussman boilers installation, operation & maintenance manual wiring diagram control circuit 6 relay field wiring factory wiring pilot light l operating pressure control proportioning pressure control 135 ohm com sequencer high limit pressure control liquid level control on-off switch control termina...

  • Page 7

    Relay field wiring factory wiring pilot light l automatic pressure control aux lwco board boiler shell probe guard ground lwco lwco high limit pressure control liquid level control on-off switch control terminal block 120v 1ph input hot leg neutral solenoid valve c1 c2 contactors p2 l1 l2 lo p1 r s ...

  • Page 8

    Sussman boilers installation, operation & maintenance manual wiring diagram control circuit 8 relay field wiring factory wiring pilot light l automatic pressure control aux lwco board manual reset boiler shell probe guard ground lwco lwco high limit pressure control liquid level control on-off switc...

  • Page 9

    Sussman boilers installation, operation & maintenance manual installation 9 refer to national and all applicable local codes for specific installation requirements. 1. The boiler should be mounted on a solid, level foundation. 2. The boiler should be located with suitable clearances, refer to page 3...

  • Page 10

    Sussman boilers installation, operation & maintenance manual 10 5. If a separate control circuit is used, it should be connected to the control circuit terminal block. 6. Remote mounted water feed systems (i.E. Condensate return, motor and pump) should be connected to the junc- tion box provided on ...

  • Page 11

    Sussman boilers installation, operation & maintenance manual pressure controls, operation and testing 11 note: all boilers are provided with one high limit pressure control and at least one operating pressure control. 1. The high limit pressure control is equipped with a manual reset feature. There ...

  • Page 12

    Sussman boilers installation, operation & maintenance manual blowdown 12 a daily blowdown is an essential part of boiler operation. It is the best and most important part of preventative main- tenance you can give your boiler and will add years of life to the unit. Make sure a blowdown schedule is e...

  • Page 13

    Sussman boilers installation, operation & maintenance manual maintenance 13 hazard of electric shock. Disconnect all electrical power before working on boiler. Sussman electric steam boilers are designed for years of trouble-free performance. To establish a good preventative maintenance program, we ...

  • Page 14

    Sussman boilers installation, operation & maintenance manual optional equipment 14 auxiliary low water cut off • for model es & hu boilers p/n es81017 & es81017mr (w/ manual reset), this system will not work with distilled, de- ionized, de-mineralized or ro type water. • for model ssb boilers p/n ss...

  • Page 15

    Sussman boilers installation, operation & maintenance manual optional equipment (cont) 15 vacuum breaker systems • for model es boilers p/n es89369 • for model ssb boilers p/n ssb89369 a vacuum breaker will prevent a boiler from flooding as a result of the steam condensing internally and creating a ...

  • Page 16

    Sussman boilers installation, operation & maintenance manual condensate return systems 16 notes: 1. Motor/pump is closed - coupled design 2. Pump capacity as follows: 3. Normal cold water level approximately 1/2 to 5/8 up to visible part of gauge glass. Models 38083v & 38084v model 38083v __________...

  • Page 17

    Sussman boilers installation, operation & maintenance manual 17 blowdown separator tanks models bdt-asme 36, 42, 48, 54 dimensions and features suggested hook-up to boiler ___________________________________________________________________________________________ boiler dimensions shipping hp a b c ...

  • Page 18

    Sussman boilers installation, operation & maintenance manual specifications steam gauge pressure/ temperature chart 18 __________________________________________ boiler bhp lbs/hr 3-ph model no. Kw rating steam** volts*** amps __________________________________________ 208 34 es-12* 12 1.22 36.2 240...

  • Page 19

    Sussman boilers installation, operation & maintenance manual sizing 19 use the following table to determine kw boiler rating when steam load and feedwater temperatures are known. ___________________________________________________________________ feed water 0 2 10 15 25 40 50 75 100 125 150 ( f˚) __...

  • Page 20

    Safety glasses and gloves should be worn at all times when working with or examining water gauge glass and connections. Pressure in generator to be at zero before proceeding. Improper installation or maintenance of gauge glass and connections can cause immediate or delayed breakage resulting in bodi...

  • Page 21

    Sussman boilers installation, operation & maintenance manual gauge glass installation - use and care 21 do nots do not use glass if it contains any scratches, chips, or any other visible signs of damage. Do not reuse any tubular glass or glass packings. Do not subject gauge glass to bending or torsi...

  • Page 22

    Read instructions completely before staring work before installing your new element(s), be sure the mcdonnell miller low water cutoff and aux. Low water cutoff (if supplied) is operating perfectly. The float chamber and lower equalizer column of the mm control must be completely clear of sludge or o...

  • Page 23

    Sussman boilers installation, operation & maintenance manual water quality information for carbon steel boilers 23 for optimum results, the feedwater supply should be tested prior to initial startup, if the mineral content exceeds the following recommended limits, various external treatment processe...

  • Page 24

    Sussman boilers installation, operation & maintenance manual 24 limited warranty this warranty supercedes all prior warranty coverage. Sussman-automatic corporation hereby extends to the original purchaser of its industrial steam and hot water boilers, steam superheaters and heat exchanger products ...