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Vega VEGAPULS WL 61 Operating Instructions Manual

Manual is about: Radar sensor for continuous level measurement of water and wastewater

Summary of VEGAPULS WL 61

  • Page 1

    Operating instructions radar sensor for continuous level measurement of water and wastewater vegapuls wl 61 foundation fieldbus document id: 38063.

  • Page 2: Contents

    2 contents vegapuls wl 61 • foundation fieldbus 38063-en-160224 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ....................................................

  • Page 3

    3 contents vegapuls wl 61 • foundation fieldbus 38063-en-160224 safety instructions for ex areas takenoteoftheexspecificsafetyinstructionsforexapplications. These instructions are attached as documents to each instrument with ex approval and are part of the operating instructions manual. Editing sta...

  • Page 4: 1  About This Document

    4 1 about this document vegapuls wl 61 • foundation fieldbus 38063-en-160224 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleaserea...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegapuls wl 61 • foundation fieldbus 38063-en-160224 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the de...

  • Page 6

    6 2 for your safety vegapuls wl 61 • foundation fieldbus 38063-en-160224 2.5 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,weconfirmsuccessfultestingofthe product. Youcanfindthececertificateofconformityinthedownloadsection of our homepage. 2....

  • Page 7

    7 2 for your safety vegapuls wl 61 • foundation fieldbus 38063-en-160224 2.8 radio license for usa/canada this approval is only valid for usa and canada. Hence the following texts are only available in english/french language. The instrument is in conformity with part 15 of the fcc regulations. Oper...

  • Page 8: 3  Product Description

    8 3 product description vegapuls wl 61 • foundation fieldbus 38063-en-160224 3 product description 3.1 configuration thetypelabelcontainsthemostimportantdataforidentificationand use of the instrument: 2 1 15 13 14 12 11 5 3 6 4 7 8 10 9 fig. 1: layout of the type label (example) 1 instrument type 2 ...

  • Page 9

    9 3 product description vegapuls wl 61 • foundation fieldbus 38063-en-160224 this operating instructions manual applies to the following instrument versions: • hardware from 1.0.0 • software from 4.4.0 the scope of delivery encompasses: • radar sensor • optional mounting accessory • documentation – ...

  • Page 10

    10 3 product description vegapuls wl 61 • foundation fieldbus 38063-en-160224 the delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con- cealed defects must be appropriately dealt with. Up to the time of installation, the pack...

  • Page 11: 4 Mounting

    11 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 4 mounting 4.1 general instructions make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions. These are mainly: • active measuring component • processfitting • process seal pr...

  • Page 12

    12 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 nut of plastic. Take note of chapter "mounting instructions" for the distance to the wall. > 200 mm (7.87") fig. 3: mounting via a mounting bracket the optional mounting strap enables sensor mounting on e.G. A ceil- ing, wall or brac...

  • Page 13

    13 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 fig. 5: rotation in the centre with ceiling mounting asanalternativethestrapmountingiscarriedouthorizontallyor obliquely. > 200 mm (7.87") fig. 6: wall mounting via the mounting strap with length 170 mm fig. 7: wall mounting with inc...

  • Page 14

    14 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 youcanfinddrawingsofthesemountingoptionsinchapter"dimen- sions". Fig. 8: mounting by means of an adapter flange, for example, on a manhole lid. 4.3 mounting preparations, mounting strap the optional mounting strap is supplied unassem...

  • Page 15

    15 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 1 fig. 9: position of the polarisation 1 marking bar when mounting the sensor, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If the sensor is installed in the center of dished or round vessel tops, multiple echoes...

  • Page 16

    16 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 fig. 11: mounting of the radar sensor on vessels with conical bottom donotmounttheinstrumentinorabovethefillingstream.Makesure thatyoudetecttheproductsurface,nottheinflowingproduct. Fig. 12: mounting of the radar sensor with inflowin...

  • Page 17

    17 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 d h fig. 13: deviating socket dimensions the below charts specify the max. Pipe socket length h depending on the diameter d. Socket diameter d socket length h 80 mm ≤300mm 100 mm ≤400mm 150 mm ≤500mm socket diameter d socket length h...

  • Page 18

    18 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 if large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,inclinedsheetmetalbafflesabovetheinstallationsscatterthe radarsignalsandpreventdirectinterferi...

  • Page 19

    19 4 mounting vegapuls wl 61 • foundation fieldbus 38063-en-160224 • distanceoforificeopeningaboveground • min.Distanceoftheorificeopeningtotailwater • min. Distance of the sensor to max. Storage level 2 3 ... 4 x h max 90° h max 1 b fig. 17: flow measurement with khafagi-venturi flume: h max. = max...

  • Page 20

    20 5 connecting to power supply vegapuls wl 61 • foundation fieldbus 38063-en-160224 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must only b...

  • Page 21

    21 5 connecting to power supply vegapuls wl 61 • foundation fieldbus 38063-en-160224 5.3 switch-on phase after connecting the instrument to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 s: • internal check of the electronics • indication of the in...

  • Page 22: 6 Setup

    22 6 setup vegapuls wl 61 • foundation fieldbus 38063-en-160224 6 setup 6.1 dd adjustment programs device descriptions as enhanced device description (edd) are available for dd adjustment programs such as, for example, ams™ and pdm. Thefilescanbedownloadedatwww.Vega.Com/downloads under "software". 6...

  • Page 23

    23 6 setup vegapuls wl 61 • foundation fieldbus 38063-en-160224 2 3 1 0,5 m (19.68 ") 5 m (196.85 ") 100% 0% fig. 19: parameterization example 1 min. Level = max. Measuring distance 2 max. Level = min. Measuring distance if these values are not known, an adjustment with the distances of for example ...

  • Page 24

    24 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 7 diagnosis, asset management and service 7.1 maintenance if the instrument is used correctly, no maintenance is required in normal operation. 7.2 measured value and event memory the instrument has seve...

  • Page 25

    25 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 further echo curves: up to 10 echo curves can be stored in a ring bufferinthismemorysection.Furtherechocurvesarestoredvia: • pc with pactware/dtm • control system with edd 7.3 asset management function ...

  • Page 26

    26 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 the following table shows the codes and text messages in the status message "failure"andgivesinformationonthereasonandrectifica- tion.Keepinmindthatsomespecificationareonlyvalidforfour-wire instruments ...

  • Page 27

    27 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 code text message cause rectification devspec diagnosis bits f113 communication error – error in the internal instru- ment communi- cation – disconnect operating volt- agebriefly – send instru- ment for...

  • Page 28

    28 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 code text message cause rectification devspec diag- nosis bits c700 simulation active – a simulation is active – finish simula- tion – wait for the automatic end after 60 mins. Bit 19 the following tabl...

  • Page 29

    29 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 code text message cause rectification devspec diag- nosis bits m503 meas. Reliability too low – the echo/noise ratio is too small for reliable measurement – check instal- lation and process condi- tions...

  • Page 30

    30 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 the images in column "error pattern" show the real level as a broken line and the level displayed by the sensor as a continuous line. 1 2 level time 0 1 real level 2 level displayed by the sensor notes:...

  • Page 31

    31 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 measurementerrorduringfilling fault description error pattern cause rectification 4. Measured value re- mains unchanged duringfilling level time 0 – false signals in the close range too big or level ech...

  • Page 32

    32 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 measurement error during emptying fault description error pattern cause rectification 11. Measured value re- mains unchanged in the close range during emptying level time 0 – false signal larger than th...

  • Page 33

    33 7 diagnosis, asset management and service vegapuls wl 61 • foundation fieldbus 38063-en-160224 • please contact the agency serving you to get the address for thereturnshipment.Youcanfindtheagencyonourhomepage www.Vega.Com..

  • Page 34: 8 Dismount

    34 8 dismount vegapuls wl 61 • foundation fieldbus 38063-en-160224 8 dismount 8.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "moun...

  • Page 35: 9 Supplement

    35 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 9 supplement 9.1 technical data general data materials, wetted parts Ʋ adapterflange pp-gf30 black Ʋ seal,adapterflange fkm (cog vi500), epdm (cog ap310) Ʋ antenna pbt-gf 30 Ʋ focussing lense pp materials, non-wetted parts Ʋ compre...

  • Page 36

    36 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 3 4 2 1 fig. 35: data of the input variable 1 reference plane 2 measured variable, max. Measuring range 3 antenna length 4 utilisable measuring range max. Measuring range 15 m (49.21 ft) output variable output Ʋ signal digital outp...

  • Page 37

    37 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 installation reference conditions Ʋ min. Distance to internal installations > 200 mm (7.874 in) Ʋ reflector flatplatereflector Ʋ falsereflections biggest false signal, 20 db smaller than the useful signal deviation with liquids see...

  • Page 38

    38 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 ambient conditions ambient, storage and transport tempera- ture -40 … +80 °c (-40 … +176 °f) process conditions fortheprocessconditions,pleasealsonotethespecificationsonthetypelabel.Thelowervalue always applies. Vessel pressure -1 ...

  • Page 39

    39 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 resolution accuracy ±3 k voltage supply operating voltage Ʋ non-ex instrument 9 … 32 v dc Ʋ ex-ia instrument - power supply fisco model 9 … 17.5 v dc Ʋ ex-ia instrument - power supply entity model 9 … 24 v dc operating voltage with...

  • Page 40

    40 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 country name of the station geographic latitude geographic longitude italy medicina 44°31'14" n 11°38'49" e noto 36°52'34" n 14°59'21" e sardinia 39°29'50" n 09°14'40" e poland krakow- fort skala 50°03'18" n 19°49'36" e russia dmit...

  • Page 41

    41 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 transmitter function blocks resource block (rb) 1 transducer block (tb) 1 standard block (ai) 3 execution time 30 ms advanced function blocks discret input (di) yes pid control yes output splitter (os) yes signalcharacterizer(sc) y...

  • Page 42

    42 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 fig. 38: schematic presentation function block analog input (ai) function block discret input (di) the function block "discret input (di)" takes the original measured value selected by a channel number and makes it available to add...

  • Page 43

    43 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 function block output splitter the function block "output splitter" generates two control outputs out of one input. Each output is a linear image of a part of the input. A retrograde calculation function is realised by using the li...

  • Page 44

    44 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 fig. 43: schematic presentation function block integrator function block input selector the function block "input selector"offersselectionpossibilitiesforuptofourinputsandgenerates an output signal according to the selection criter...

  • Page 45

    45 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 • flow compensation, approximate • btuflow • traditional multiply divide • average • traditional summer • fourth order polynomial • simple htg compensated level • fourth order polynomial based on pv fig. 45: schematic presentation ...

  • Page 46

    46 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 ff desciptor description unit secondary_value_2_ type secondary value 2 type fill_height_value_type filling height value type diagnosis aitb diagnosis diag_mask_1 diag_out_1 diag_mask_2 diag_out_2 device_identification manufacturer...

  • Page 47

    47 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 ff desciptor description unit ecp_curve_avaraging_ config averaging factor on increasing and decreasing amplitude level_echo_measure- ment functionmeasuredvaluefilter echo_curve_status packet_count gu_id_end echo_curve_read echo cu...

  • Page 48

    48 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 ff desciptor description unit device_state_config functioncheck,maintenancerequired,outofspecification electronic_tempera- ture electronics temperature reset_peak_electron- ic_temp focus_range_config width focusing range, time for ...

  • Page 49

    49 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 vegapuls wl 61, basic version 15 mm (0.59") 300 mm (1 1.81") 42,5 mm (1.67") 18,5 mm (0.73") 19 mm (0.75") ø 75 mm (2.95") ø 72 mm (2.84") ø 8 mm (0.32") g1 1/2 ø 115 mm (4.53") fig. 46: vegapuls wl 61, basic version.

  • Page 50

    50 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 vegapuls wl 61, version with mounting strap 125 mm (4.92") 2,5 mm (0.10") 75 mm (2.95") 107 mm (4.21") 115 mm (4.53") 170 mm (6.69") 300 mm (1 1.81") 19 mm (0.75") 98 mm (3.86") 15 mm (0.59") 8,5 mm (0.34") 9 mm (0.35") 85 mm (3.35...

  • Page 51

    51 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 vegapulswl61,versionwithcompressionflange 126 mm (4.96") 10,5 mm (0.41") 19 mm (0.75") ø 156 mm (6.14") ø 200 mm (7.87") ø 21 mm (0.83") fig. 48: vegapuls wl 61, compression flange dn 80/3"/jis80

  • Page 52

    52 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 vegapulswl61,versionwithadapterflange 2 1 15 mm (0.59") 138 mm (5.43" ) 31 mm (1.22") 20 mm (0.79") 8 mm (0.32") ø 98 mm (3.86") fig. 49: vegapuls wl 61, adapter flange dn 100/4"/jis 100 as well as dn 150/6"/jis 150 1 adapter flang...

  • Page 53

    53 9 supplement vegapuls wl 61 • foundation fieldbus 38063-en-160224 9.5 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere informa...

  • Page 54: Index

    54 index vegapuls wl 61 • foundation fieldbus 38063-en-160224 index a application area 9 d deviation 29 e echo curve – memory 24 edd (enhanced device description) 22 error codes 27, 28 event memory 24 f faultrectification29 ff parameter 45 flow measurement – khafagi-venturiflume19 – rectangularflume...

  • Page 55

    55 notes vegapuls wl 61 • foundation fieldbus 38063-en-160224.

  • Page 56

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 38063-en-160224 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...