WAM SILOTOP R03 Installation Operation & Maintenance

Manual is about: R03 Series

Summary of SILOTOP R03

  • Page 2

    All the products described in this catalogue are manufactured according to wamgroup s.P.A. Quality system procedures. The company’s quality system, certified in july 1994 according to international standards uni en iso 9002 and extended to the latest release of uni en iso 9001, ensures that the enti...

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    Index silotop r03 2 fil.100.--.M.En issue: a2 06.12 iii 1.0 general information ......................................................................................................................1 1.1 scope of the manual ...............................................................................

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    Index silotop r03 2 fil.100.--.M.En issue: a2 06.12 iv 6.0 information regarding use .......................................................................................................42 6.1 production start-up ........................................................................................

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    1.0 general information silotop r03 2 fil.100.--.M.En issue: a2 06.12 1 this manual has been prepared by the manufacturer to provide the operating technical information for instal- lation, operation and maintenance of the equipment concerned. The manual, which is an integral part of the equipment co...

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    1.0 general information silotop r03 2 fil.100.--.M.En issue: a2 06.12 2 to highlight certain parts of the text, for purposes of safety, or to indicate important information, certain symbols are used, the meaning of which is described below. It is important to comply with and scrupulously follow the ...

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    1.0 general information silotop r03 2 fil.100.--.M.En issue: a2 06.12 3 symbol representation symbol description danger sign: indicates danger of electric shock caused by the presence of powered components inside the junction box or control panel. Obligation: read this manual before carrying out any...

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    1.0 general information silotop r03 2 fil.100.--.M.En issue: a2 06.12 4 operator: person appropriately trained and authorized by the production manager for setting up the equip- ment concerned and carrying out routine maintenance. Installer: organization with specialized technicians and appropriate ...

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    1 1.0 general information silotop r03 2 fil.100.--.M.En issue: a2 06.12 5 important do not change the data on the identification plate. Keep the id plates clean, intact and legible as regards the data they contain. If the id plate is damaged or is no longer legible (even just one informative element...

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    1.0 general information silotop r03 2 fil.100.--.M.En issue: a2 06.12 6 for all technical assistance, contact the manufacturer’s service network. For all requests, provide the equipment identification data, the type of problem encountered and all other infor- mation which could be useful for identif...

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    2.0 information regarding safety silotop r03 2 fil.100.--.M.En issue: a2 06.12 7 read the instruction manual carefully and strictly follow the instructions it includes, especially those regarding safety. Most accidents at the workplace are caused by negligence, failure to follow the most elementary ...

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    2.0 information regarding safety silotop r03 2 fil.100.--.M.En issue: a2 06.12 8 before starting with installation, a “safety plan” must be implemented to safeguard the personnel di- rectly involved and those who carry out operations in the surrounding area. All the laws must be strictly applied, es...

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    2.0 information regarding safety silotop r03 2 fil.100.--.M.En issue: a2 06.12 9 apart from invalidation of the warranty, the manufacturer declines all responsibility for damage to objects and harm to persons deriving from the use of non-original spare parts or due to modifications made during repai...

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    Silotop r03 3.0 technical information 2 fil.100.--.M.En issue: a2 06.12 10 silotop ® is a cylindrically shaped dust collector for venting of pneumatically filled silos. The stainless steel body contains vertically mounted polypleat ® filter elements. The air jet cleaning system is integrated in the ...

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    3.3 operating principle silotop r03 3.0 technical information 2 fil.100.--.M.En issue: a2 06.12 11 the dirty air enter the dust collector body ( 1) where dust is separated by the filter elements (8). Dust drops back into the silo after an automatic reverse air jet cleaning system ( 3+4+5) has remove...

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    Silotop r03 3.0 technical information 2 fil.100.--.M.En issue: a2 06.12 12 3.6 noise level the noise level of the silotop ® r03 series dust collector does not exceed the limit of the directive 86/188/ cee and 89/392/cee. The measured equivalent continuous a-weighted sound pressure level laeq is 70.0...

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    Silotop r03 3.0 technical information 2 fil.100.--.M.En issue: a2 06.12 13 3.8 overall dimensions and technical features for an exact identification of the equipment concerned, see the identification plate. The shipping documents show the serial number and identification codes. The information regar...

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    Silotop r03 3.0 technical information 2 fil.100.--.M.En issue: a2 06.12 14 3.10 safety devices access to the inspection hatches is not necessary while using the equipment concerned. Their use represents extraordinary use as they were provided for removing foreign bodies and accumulated material from...

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    Use of mask is compulsory use of gloves is compulsory warning harmful substance in certain dust handling operations, where harmful substances are present, the operator concerned with the routine or extraordinary operations must wear suitable personal protection equipment as indicated on the no- tice...

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    Silotop r03 3.0 technical information 2 fil.100.--.M.En issue: a2 06.12 16 other hazards hazard damage cause safety measures legal reference operating instruc- tions residual risks electricity electric shock caused by direct contact the junction box was opened all interventions on the elec- tric par...

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    4.0 information regarding handling and transport silotop r03 2 fil.100.--.M.En issue: a2 06.12 17 4.1 type of packaging the filter is supplied on a pallet and protected with a wooden crate. Dimension in mm ø b a1 a b h weight with wooden crate (kg) 837 914 1000 1100 1300 122 wam s.P.A. Cavezzo Øb a1...

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    4.0 information regarding handling and transport silotop r03 2 fil.100.--.M.En issue: a2 06.12 18 4.2 reception of goods on receiving the goods, ensure that the type and quantity correspond to the data present on the acknowledge- ment of order. Possible damage has to be immediately communicated in w...

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    4.0 information regarding handling and transport silotop r03 2 fil.100.--.M.En issue: a2 06.12 19 lifting the dust collector the dust collector should only be handled and lifted using the eye-bolts provided. Use lifting devices suitable to the weight and dimensions of the dust collector and to the l...

  • Page 24: No!

    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 20 5.1 recommendations for installation danger - warning the installation operations have to be carried out by a technician specialized in such activities. Provide appropriate safety measures and use suitable equipment to prev...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 21 the equipment supplied is provided with perimeter gasket to be inserted between the dust collector and the bottom ring. Tighten the bolts by applying a tighten torque of 10 nm. Gasket gasket positioning gasket dust collecto...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 24 close the other rear air outlet with the remaining flange with the cylindrical stub pipe assemble the vertical tube for fumes extraction (not supplied by wam ® ) by connection to the cylindrical stub pipe shown in the previ...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 25 5.4 electrical connections danger - warning connection to the mains has to be carried out by an electrician. Provide mains supply to the equipment concerned according to the compliant current legislation and take into consi...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 26 power supply voltage (vac) power input (a) power (w) 24 0.220 5.3 115 0.090 10.4 230 0.050 11.5 260 0.045 11.7 important the main power supply (s1) must always be present on the panel (deactivate only for maintenance). Elec...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 27 time setting connections 3, 4, 5, 6: no voltage to be connected mains supply ∆p display e.V. Output connections for output expansion ∆p sensor working indicators the picture shows the mdpe module (optional) jamieson equipme...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 28 main general switch fuse board switch board switch wa m pc board without motor main power suppl y 24v to 260v (ac or dc) polarity irrelevant attention do not connect power supply to con - nections 3, 4, 5, 6 5.5 wiring diag...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 29 pause time the preset pause time can be modified by acting on the microswitch provided for the purpose in the following way: the picture shows the mdpe module 5.6 timers setting microswitch 1 5 11 16 22 28 33 39 45 50 73 67...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 30 the picture shows the mdpe module 0.1 0.19 0.18 0.17 0.15 0.14 0,13 0.11 0.21 0.3 0.28 0.27 0.26 0.25 0.23 0.22 microswitch 2 work time work time preset value for cartridges work time the preset work time can be modified by...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 31 operating mode function keys to be pressed deactivation pressure p 1 activation pressure p 2 t work p 3 t pause p 1 +p 2 enter programming procedure p 2 +p 3 programming mode down p 1 up p 2 esc p 1 +p 3 enter p 2 +p 3 oper...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 32 deactivation pressure value activation pressure value displays preset work time normal operation (the display shows the pressure difference) displays preset pause time programming the operating time (time) can be displayed ...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 33 parameter value indicator of parameter to be set programming mode the programming procedure is activated by pressing p2 and p3 (enter) simultaneously. On pressing the keys the lh digit on the display will show an identifica...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 34 programming normal operation (programming end) the display shows the flashing parameter to be set (digit 1) and its value (digit 2 and 3) return to previous parameter proceed to next parameter specific parameter programming...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 35 on entering the programming mode eight values of the first digit can be selected. Each of these represents a different parameter. The description of the function related to each parameter is given below. 1) mdpe operating m...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 36 digit 1 digit 2 digit 3 p1 p2 p3 a) make sure there is no air flow through the filter. B) disconnect both hose pipes from the outside of the controller board casing (part a). C) enter module settings mode of field 7 of the ...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 37 parameter function digit 1 digit 2 digit 3 status mdpe operating mode 1 1 mdpe activate and deactivate the control board and so the cleaning system 2 mdpe just provide the pressure value reading. Activation pressure 2 1 pre...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 38 5.8 pneumatic connections compressed air requirements the operation of the filter requires permanent connection to a compressed air circuit. The compressed air must be: 1) clean - free of waste which could damage the filter...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 39 air inlet air outlet 04 05 01 06 03 07 02 code description 01 manual ball valve (not supplied by wam ® ) 02 relief valve (not supplied by wam ® ) 03 tank 04 1” rapid discharge valve 05 coil 06 air outlet 07 condensation dra...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 40 the compressed air coupling on the filter is achieved by means of a push-in fitting (for 12 mm pipe). The installer must fix the compressed air hose pipes correctly and provide the due protections against sudden detachment ...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 41 5.9 inspection important when installation is complete, authorized personnel must carry out a general test to ensure that the safety conditions have been completely satisfied. The authorized personnel must also check: - tha...

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    6.0 information regarding use silotop r03 2 fil.100.--.M.En issue: a2 06.12 42 6.1 production start-up before starting up the filter, the operator in charge and authorized for the production must ensure that the safety devices installed are present, in working order and that the operating conditions...

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    6.0 information regarding use silotop r03 2 fil.100.--.M.En issue: a2 06.12 43 6.3 long shutdown of the equipment when the filter remains unused for long periods, proceed as described below. 1) avoid damp and salty enviroments during equipment shutdowns. 2) place the equipment on wooden pallets and ...

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    7.0 information regarding maintenance silotop r03 2 fil.100.--.M.En issue: a2 06.12 44 danger - warning before carrying out any maintenance activity, activate all the safety devices to ensure the safety of the persons involved in the operations and those near by. Set the equipment concerned in safet...

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    7.0 information regarding maintenance silotop r03 2 fil.100.--.M.En issue: a2 06.12 45 7.2 filter element cleaning polypleat ® the filter elements are made of highly resistant non-woven spun-bonded material which allows regeneration provided that a correct cleaning is carried out. Cleaning can be do...

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    8.0 replacement of parts silotop r03 2 fil.100.--.M.En issue: a2 06.12 46 8.2 replacing the filter elements replace the filter elements with new ones having the same structural and functional features. Always ask for original spare parts to ensure the safety and functionality of the equipment. Disas...

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    8.0 replacement of parts silotop r03 2 fil.100.--.M.En issue: a2 06.12 48 open completely the cover using the handle. Pull out the filter element without damaging it. Slacken the nuts of the clamps. For reassembly, repeat the above operations in reverse. Shift the clamps to release the filter elemen...

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    5.0 installation and fixing silotop r03 2 fil.100.--.M.En issue: a2 06.12 23 5.3 installation - emissions sampling kit open the cover close the two front openings under the cover using the 2 shaped metal sheets fit the blind flange to close one of the rear air outlets jamieson equipment company

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    8.0 replacement of parts silotop r03 2 fil.100.--.M.En issue: a2 06.12 50 8.5 demolition and disposal demolition of the equipment (machine) must be entrusted to personnel specialized in these activities and equipped with adequate skills. Dismantle the components of the equipment (machine) concerned;...

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    9.0 information regarding faults silotop r03 2 fil.100.--.M.En issue: a2 06.12 51 problem probable cause possible remedy excessive differential pressure 1) compressed air supply failure 1) check the functioning of the compressor check the condensation filters check the presence of water and/or oil i...

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    9.0 information regarding faults silotop r03 2 fil.100.--.M.En issue: a2 06.12 52 electronic control panel no. Problem solution 1 not working a) if the ms green led does not flash 1) check the power supply on terminal s1 2) check the performance of the fuse (for replacement, use a fuse of the same t...

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    9.0 information regarding faults silotop r03 2 fil.100.--.M.En issue: a2 06.12 53 9.2 check-list in case of fault if you have been unable to solve the problem on the equipment (machine) even after having carried out the operations suggested in paragraph “trouble-shooting” please contact the plant te...

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    10 technical data silotop r03 2 fil.100.--.M.En issue: a2 06.12 55 10.2 filter elements the silotop ® r03 venting filter is provided with seven polypleat ® filter elements. These elements are parallelepiped-shaped and the dimensions are as shown in the diagram above; the filter media is a non-woven ...

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    10 technical data silotop r03 2 fil.100.--.M.En issue: a2 06.12 56 10.3 cleaning system silotop filter elements are cleaned by a reverse compressed air jet cleaning system. It consists of: - solenoid valves ( 1) fitted directly inside compressed air tank (2); - 304 stainless steel blowing pipe ( 3);...

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    10 technical data silotop r03 2 fil.100.--.M.En issue: a2 06.12 57 10.4 accessories - bottom ring bottom ring used to connect the filter to a hopper, silo etc. The ring is welded on the silo, hopper or cell and then bolted to the filter. Finishing - carbon steel powder painted ral 7001 (silver grey)...

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    10 technical data silotop r03 2 fil.100.--.M.En issue: a2 06.12 59 in case of plants with more filters, wam ® suggests using a single tube to be shifted from one filter to another. After making the measurement, remove the tube and air closure plates. 10.5 accessories - emissions sampling connection ...

  • Page 64: Wamgroup S.P.A.

    A attachments silotop r03 2 fil.100.--.M.En issue: a2 06.12 60 a1 declaration of incorporation wamgroup s.P.A. - strada degli schiocchi, 12 - i-41100 modena (mo) - italy and, where applicable, the requirements imposed by the following ec directives directive 2004/108/ec of the european parliament an...