WaterLogic CUBE FIREWALL Manual

Summary of CUBE FIREWALL

  • Page 1

    Waterlogic commercial products, llc 11710 stonegate circle omaha, ne 68164 (800) 288-1891 www.Waterlogic.Us tech portal website: www.Techportal.Waterlogic.Com wli (uk) ltd – global headquarters grenfell road, maidenhead, berkshire, sl6 1hn, united kingdom cube firewall manual.

  • Page 2

    Cube manual page 2 - revision: 5-24-2017 cube manual congratulations on your choice of the waterlogic cube water treatment system. The cubeis a fully programmable self-contained model that dispenses ambient, cold, hot, and extra-hot water. Every cube includes: high performance multi-stage filtration...

  • Page 3

    Cube manual page 3 - revision: 5-24-2017 table of contents user guide • safety alert symbols ......................................................................... 4 • safety precautions ............................................................................ 4 • features and benefits ..........

  • Page 4

    Cube manual page 4 - revision: 5-24-2017 safety alert symbols read and follow all safety information carefully. The signal words used in this manual are selected as shown below and based on an assessment of the degree of potential injury or damage (severe or minor) and the occurrence of injury (defi...

  • Page 5

    Cube manual page 5 - revision: 5-24-2017 warning! Hot water. Unit produces hot water in excess of 87 o c (188 o f). Water above 52 o c (125 o f) can cause severe burns or scalding. Keep unauthorized people and children away from the unit to avoid accidental dispensing of hot water. Warning! Connect ...

  • Page 6

    Cube manual page 6 - revision: 5-24-2017 cube features and benefits ambient, cold, hot, and extra hot water pressure fed ambient, cold, hot, and extra hot selections to meet a wide range of customer demands. Volume storage and water capacity 1.4 liters of cold, 1.3 liters of hot water storage. Bioco...

  • Page 7

    Cube manual page 7 - revision: 5-24-2017 cube certifications waterlogic water treatment systems have been tested, and certified to rigorous nsf and ul standards. We believe that performance testing and certifications validate waterlogic as a world- leader in water treatment systems. Cube water treat...

  • Page 8

    Cube manual page 8 - revision: 5-24-2017 model/part designations brand name description cube water treatment system waterlogic cube– ambient, cold, hot, and extra hot model f-fwcu1-m-hca-tt-sb-in1 serial number prefix: 81 specifications item water ¼” quick connect cold water temperature cold water t...

  • Page 9

    Cube manual page 9 - revision: 5-24-2017 shipping specifications item specification width/depth/height # 14 in (356 mm), 19 in (483 mm) x 17 (432, m). # weight – dry (w/o packaging) 30 lb. (15 kg) shipping information (length x width x height) 20 in. X 22 in. X 22 in. 8 units per pallet shipping wei...

  • Page 10

    Cube manual page 10 - revision: 5-24-2017 operating instructions the above picture shows front lcd display and control panel for the waterlogic cube water treatment system. Button operational use select cold water selection + press and hold dispensing button to start dispensing until desired fill. S...

  • Page 11

    Cube manual page 11 - revision: 5-24-2017 dispensing your choice of water is very simple. 1. Place your cup centrally in the dispense area which is 6.4 inches dispense height. The drip tray can be removed for filling bottles or other containers larger than the dispense area. 2. Select the type of wa...

  • Page 12

    Cube manual page 12 - revision: 5-24-2017 waterlogic manufactured water treatment system limited warranty united states and canada only waterlogic water treatment systems are guaranteed to the original purchaser to be free of defects in materials and workmanship for a period of three (3) years from ...

  • Page 13

    Cube manual page 13 - revision: 5-24-2017 pcb led codes.

  • Page 14

    Cube manual page 14 - revision: 5-24-2017 consumable components component wlcp part no. Frequency of replacement 13w uv lamp assembly 10-8075 every 12 months, or as required pn ct-2090-c spiral quartz fw-0008-l00-00 clean every 12 months, replace as needed pn fw-0008-l00-00 10" 1 micron carbon block...

  • Page 15

    Cube manual page 15 - revision: 5-24-2017 service requirements warning! Read and understand the contents of this manual before attempting to service cube. Failure to follow the instructions in this manual could result in death, serious personal injury, or severe property damage. Only trained and qua...

  • Page 16

    Cube manual page 16 - revision: 5-24-2017 hot tank principles of operation all waterlogic hot tanks have a built-in vent or expansion chamber in the top of the tank except for wl270 (gf) units. The vent chamber allows for expansion of the water when it is heated. The chambers are separated by a weld...

  • Page 17

    Cube manual page 17 - revision: 5-24-2017 resetting the hot tank overload or high limit safety 1. Turn off both the green heater/compressor switch and the red power switches located on back of unit o=off 2. Unplug power to unit. 3. With a phillips head screwdriver, remove the two screws at back of t...

  • Page 18

    Cube manual page 18 - revision: 5-24-2017 6. Reach up behind the hot tank and take hold of the protective metal box covering the overloads on the hot tank. There are nuts that secure the metal box to the hot tank, however the nuts are loose enough to remove them metal box. 7. Press red button on eac...

  • Page 19

    Cube manual page 19 - revision: 5-24-2017 hot tank descaling the hot tank requires removal of mineral deposits (descaling) on a regular basis, depending upon filtration and local water conditions. Descaling is an important process that removes calcium deposits, or scale, that can build up inside a t...

  • Page 20

    Cube manual page 20 - revision: 5-24-2017 3. Switch off the red power and the green heater/compressor switches o=off at the rear of the machine and remove the power lead from the unit. 4. Use a phillips-head screwdriver to remove the two screws at the rear of the machine that secure the top panel. 5...

  • Page 21

    Cube manual page 21 - revision: 5-24-2017 11. Remove the filter cartridge from the filter head as shown. 12. Add descaling solution (minimum 2 ounces of descaling powder) to empty filter body. 13. Screw the filter body to the filter head, making sure it’s securely tightened. 14. Fit the filter assem...

  • Page 22

    Cube manual page 22 - revision: 5-24-2017 17. Place a container under the dispense area. Select the hot water icon and then the dispense button. Dispense until hot water starts to dispense. 18. Turn on green heater/compressor switch at rear of machine. I = on 19. Leave the descale solution fluid to ...

  • Page 23

    Cube manual page 23 - revision: 5-24-2017 26. Unscrew the filter body from the filter head by turning the base in a counter-clockwise direction. 27. Pour away the excess water, ensure any remnants of decaling solution have been flushed. 28. Replace the filter cartridge into the filter head as shown....

  • Page 24

    Cube manual page 24 - revision: 5-24-2017 lock the filter by closing the locking lever until it ‘clicks’ into place. 31. Use a phillips-head screwdriver to reinstall the two screws at the rear of the machine that secure the top panel. 32. Turn on the water supply at the isolation point. 33. Reconnec...

  • Page 25

    Cube manual page 25 - revision: 5-24-2017 filter replacement filters should be configured to optimize your system. Filters need to be configured and specified to do the job given the local water conditions, usage, maintenance schedule, and placement restrictions. In order for our filters to perform ...

  • Page 26

    Cube manual page 26 - revision: 5-24-2017 5. Remove the top cover by placing your hands on the top as shown in the picture and push it backwards and then lift it up to remove. 6. Replace the carbon block filter. Insert your finger into the top of the carbon block filter (the filter that is closer to...

  • Page 27

    Cube manual page 27 - revision: 5-24-2017 12. Fit the filter assembly into the machine: a. Insert the filter assembly back into its cradle, aligning the two male spigots with the female holes in the cradle b. Push it firmly until the filter sits snugly and is flush with the cradle top surface c. Loc...

  • Page 28

    Cube manual page 28 - revision: 5-24-2017 uv lamp replacement 1. Remove the uv lamp protective cover from the front right hand side of the cube by removing the fixing screw and lifting the cover up 2. Disconnect the uv lamp connector by pressing in the clip on the side of the machine as shown (#1) p...

  • Page 29

    Cube manual page 29 - revision: 5-24-2017 7. Reconnect the power lead into the back of the machine and plug in to power source. 8. Turn on red power switch to the on position i = on 9. Visually verify that the uv lamp is working correctly by checking the pcb led. There should be no warning icons fla...

  • Page 30

    Cube manual page 30 - revision: 5-24-2017 quartz spiral replacement 1. Turn off both the green heater/compressor switch and the red power switches located on back of unit o=off 2. Unplug power to unit. 3. With a phillips head screwdriver, remove the two screws at back of the top cover – as shown. 4....

  • Page 31

    Cube manual page 31 - revision: 5-24-2017 6. With a phillips head screwdriver, remove the five screws on the electrical cover plate. Remove the electrical cover plate. 7. With a phillips head screwdriver, remove the four screws that attach the selection - dispense pcb to the mainframe. Remove the se...

  • Page 32

    Cube manual page 32 - revision: 5-24-2017 10. With a phillips head screwdriver, remove one screw from the uv lamp cover plate. Remove uv lamp cover plate. 11. Disconnect the uv lamp connector by holding it and pressing in the clip. Pull the connector towards rear of the cube as shown. 12. Firmly pul...

  • Page 33

    Cube manual page 33 - revision: 5-24-2017 13. Remove front frame. Front frame is attached using 6 phillip screws. 2 screws are located on the top of the frame. 2 screws are located at the bottom of the frame. 2 screws are located on both sides, underneath the upper part of the frame. 14. Disconnect ...

  • Page 34

    Cube manual page 34 - revision: 5-24-2017 19. Place silicon cushion into bottom of housing assembly. 20. Insert quartz spiral into firewall housing. 21. Reassembly unit by using these steps in reverse order..

  • Page 35

    Cube manual page 35 - revision: 5-24-2017 bypassing cover pin if pin on back of the cover breaks off, the unit will be disabled. To bypass in the event this occurs: 1. Remove top cover 2. Remove 5 screws from inner top cover to access electronics: 3. Locate interlock switch at rear of unit two brown...

  • Page 36

    Cube manual page 36 - revision: 5-24-2017 programming menu and instructions programming: energy saving sleep mode the waterlogic cube water treatment system has an energy saving / sleep mode feature that minimizes power consumption by shutting down the heater circuit if the machine has not been oper...

  • Page 37

    Cube manual page 37 - revision: 5-24-2017 programming: dip set-up cold water temperature cube main pcb - dip switch 2 cold water temp range 41° f - 5°c 50° f - 10°c 59°f - 15°c programming: dip set-up hot water temperature cube main pcb - dip switch 2 hot water temp range 176°f - 80°c 189°f - 87°c 2...

  • Page 38

    Cube manual page 38 - revision: 5-24-2017 programming: dip set-up filter replacement timing filters should be configured to optimize your system. Filters need to be configured and specified to do the job given the local water conditions, usage, maintenance schedule, and placement restrictions. In or...

  • Page 39: Hot

    Cube manual page 39 - revision: 5-24-2017 programming: reset filter service timer reset filter service timer. Reset by selecting the hot and cold icons simultaneously and holding them for 10 seconds. The unit will beep and the filter service indicator light will turn off once reset is complete. Hot ...

  • Page 40

    Cube manual page 40 - revision: 5-24-2017 programming: dip set-up for uv settings cube main pcb - dip switch 1 cs = cds sensor (used in europe) us = uv sensor.

  • Page 41

    Cube manual page 41 - revision: 5-24-2017 cube drawings yellow = consumables green = recommended spare parts wetted parts.

  • Page 42

    Cube manual page 42 - revision: 5-24-2017 cube parts list no wlcp part no. Description part no stocked? Consumables 1 ht-0001-i00 hot tank – 1.3 liter 120v/500w ht-0001-i00 yes 2 fw-0008-l00-00 spiral quartz fw-0008-l00-00 yes 3 na 10” sediment 20 micron filter assembly with housing – click in click...

  • Page 43

    Cube manual page 43 - revision: 5-24-2017 11 10-3062 jg lldpe tube - blue 8mm john guest p/n pe-0806-100m-b pu-4014 yes 12 10-7040 silicon tube 5/16" for hot water pu-4064 yes 13 na upper shelf pl-1385 no 14 na key and display pcb en-6141 no 15 na user interface pcb bracket pl-1394 no 16 na user int...

  • Page 44

    Cube manual page 44 - revision: 5-24-2017 24 na cooling wire condenser co-9050 no 25 14-5011 drain valve body and cap 5/16” ct-2028 and ct- 2031-a yes 26 10-3009 green heater/compressor switch el-5005 yes 27 10-3008 red compressor and heater switch el-5004 yes 28 na fuse 120v 15a with wire el-0021-l...

  • Page 45

    Cube manual page 45 - revision: 5-24-2017 34 purchase from john guest jg stem elbow connector 1/4" * 1/4" - acetal pi220808s) pu-4066-a no 35 12-3180 leak containment tray clip (sensor 0.5mm) st-8207-cn yes 36 pl-1311 leak detection sensor bracket pl-1311 yes 37 purchase from john guest jg equal elb...

  • Page 46

    Cube manual page 46 - revision: 5-24-2017 46 na right side panel pl-1388 no 47 purchase from john guest jg lld pe tube - blue o.D.1/4"john guest p/n pe-08- bi-1000f-b pu-4031 no 48 purchase from john guest jg 1/4" stopper pi0808s (used with bulkhead union ¼” x ¼” john guest p/n pi1208s) pu-4086 no 4...

  • Page 47

    Cube manual page 47 - revision: 5-24-2017 cube water flow diagram reverse flow orientation.

  • Page 48

    Cube manual page 48 - revision: 5-24-2017 cube electrical diagram danger! High voltage electrical hazard. Pcb (printed circuit board) contains high voltage. Only trained and qualified technicians should attempt live testing..

  • Page 49

    Cube manual page 49 - revision: 5-24-2017 pre-installation procedures danger! Electrical shock hazard. Only qualified personnel who have read and understand this entire manual should attempt to install, or service this unit, failure to do so could result in death or serious injury. Do not plug into ...

  • Page 50

    Cube manual page 50 - revision: 5-24-2017 sanitizing sanitize using a household bleach (5.25% sodium hypochlorite solution) or other approved cleaner throughout the cold and sparkling water circuits. Follow all instructions on the sanitizer and flush with fresh water through the faucet until odor an...

  • Page 51

    Cube manual page 51 - revision: 5-24-2017 9. Remove the filter cartridge from the filter head by pulling it out as shown. 10. Add the required amount of sanitizing fluid to the empty filter housing. 11. Reinstall the filter body to the filter head. Tighten firmly to ensure proper seal. Over-tighteni...

  • Page 52

    Cube manual page 52 - revision: 5-24-2017 fill the cold circuit with sanitizer 16. Place a container under the dispense area and dispense 2 cups of cold water and then 1 cup of ambient water. Warning! Use proper personal protective equipment always ensure proper ventilation and use proper personal p...

  • Page 53

    Cube manual page 53 - revision: 5-24-2017 enabling hot tank during initial installation or anytime the unit loses power, you must follow the hot tank enabling procedure. Caution! Never turn on heater before filling hot tank. Green heater and compressor power switch must be in the o=off position whil...

  • Page 54

    Cube manual page 54 - revision: 5-24-2017 cube draining instructions draining notes there are 2 tanks that must be drained in the cube water treatment system. Prior to draining the hot tank, turn off green heater/compressor switch (o=off) located on back of the cube water treatment system dispense 2...

  • Page 55

    Cube manual page 55 - revision: 5-24-2017 installation procedures safety and installation guidelines ensure all local, state, and federal laws and codes including health and safety guidelines are met when installing waterlogic equipment. Only qualified service technicians should attempt installation...

  • Page 56

    Cube manual page 56 - revision: 5-24-2017 always install indoors and place the waterlogic cube water treatment system on a firm, flat and stable surface. 1. Attach the ¼” flexible tubing to the bulkhead located at lower rear of unit. Attach the pressure reducer located in the drip tray with the flow...

  • Page 57

    Cube manual page 57 - revision: 5-24-2017 6. Place a container in the dispense area for flushing process. The filter will now need to be flushed. 7. Turn off both the red power and the green heater / compressor switch’s. O=off note: switches have internal led that illuminates when placed in i=on pos...

  • Page 58

    Cube manual page 58 - revision: 5-24-2017 13. The cube water treatment system will now begin to heat / chill the water. The hot water should be up to operating temperature after 8 to 10 minutes and the old water will take between 60 to 90 minutes to chill. 14. Taste test the water, if there is any h...

  • Page 59

    Cube manual page 59 - revision: 5-24-2017 fault codes 1. All icons flashing and audible alarm 2. Uv purification icon flashing 3. Filter service icon flashing 4. Leak detection icon flashing uv lamp replacement and filter replacement instructions are included in this troubleshooting section. 1. All ...

  • Page 60

    Cube manual page 60 - revision: 5-24-2017 2. Uv purification icon flashing – replace uv lamp the cube water treatment system will not dispense cold or ambient water without properly functioning firewall. Uv purification ensures the safety of the water. See uv lamp replacement instructions in this tr...

  • Page 61

    Cube manual page 61 - revision: 5-24-2017 3. Filter service icon flashing solution change filter. See filter replacement instructions in this troubleshooting section reset filter service timer. Reset by selecting the hot and cold icons simultaneously and holding them for 10 seconds. The cube water t...

  • Page 62

    Cube manual page 62 - revision: 5-24-2017 4. Leak detection icon flashing most leaks will be detected by either the internal leak detection system that will trigger an alarm, or will trip the waterlogic block located in the installation kit. Solution 1. Turn off both the green heater/compressor swit...

  • Page 63

    Cube manual page 63 - revision: 5-24-2017 uv lamp replacement 1. Remove the uv lamp protective cover from the front right hand side of the cube by removing the fixing screw and lifting the cover up 2. Disconnect the uv lamp connector by pressing in the clip on the side of the machine as shown (#1) p...

  • Page 64

    Cube manual page 64 - revision: 5-24-2017 7. Reconnect the power lead into the back of the machine and plug in to power source. 8. Visually verify that the uv lamp is working correctly by checking the pcb led. There should be no warning icons flashing. 9. Turn on red power switch to the on position ...

  • Page 65

    Cube manual page 65 - revision: 5-24-2017 filter replacement filters should be configured to optimize your system. Filters need to be configured and specified to do the job given the local water conditions, usage, maintenance schedule, and placement restrictions. In order for our filters to perform ...

  • Page 66

    Cube manual page 66 - revision: 5-24-2017 23. Remove the top cover by placing your hands on the top as shown in the picture and push it backwards and then lift it up to remove. 24. Replace the carbon block filter. Insert your finger into the top of the carbon block filter (the filter that is closer ...

  • Page 67

    Cube manual page 67 - revision: 5-24-2017 30. Fit the filter assembly into the machine: d. Insert the filter assembly back into its cradle, aligning the two male spigots with the female holes in the cradle e. Push it firmly until the filter sits snugly and is flush with the cradle top surface f. Loc...

  • Page 68

    Cube manual page 68 - revision: 5-24-2017 power troubleshooting index 1. No power bypassing the cover pin instruction is included in this troubleshooting section. No power solution verify the building electrical supply to the cube is on and that the power cord is plugged in. Verify the red power swi...

  • Page 69

    Cube manual page 69 - revision: 5-24-2017 bypassing cover pin if pin on back of the cover breaks off, the unit will be disabled. To bypass in the event this occurs: 1. Remove top cover 2. Remove 5 screws from inner top cover to access electronics: 3. Locate interlock switch at rear of unit two brown...

  • Page 70

    Cube manual page 70 - revision: 5-24-2017 dispense troubleshooting index 1. No flow of water 2. Hot water flow but cold water is not flowing 3. Cold water flow but no hot water is flowing 4. Low flow of cold water or hot water or both 5. Appears as white chunks in cup hot tank descaling instructions...

  • Page 71

    Cube manual page 71 - revision: 5-24-2017 2. Hot water flow but cold water is not flowing action cold water tank frozen. Disconnect power supply for one hour to allow the tank to defrost. Flush the cold-water system. Verify the temperature settings are correct. If the cold tank is not frozen – verif...

  • Page 72

    Cube manual page 72 - revision: 5-24-2017 4. Low flow of cold water or hot water or both possible reason solution too much water pressure. Recommend 40 to 60 psi for the cube water treatment system to operate properly. The correct input water pressure is critical to the performance of the unit to al...

  • Page 73

    Cube manual page 73 - revision: 5-24-2017 hot tank descaling the hot tank requires removal of mineral deposits (descaling) on a regular basis, depending upon filtration and local water conditions. Descaling is an important process that removes calcium deposits, or scale, that can build up inside a t...

  • Page 74

    Cube manual page 74 - revision: 5-24-2017 2. Select the cold-water icon and then select the dispense button, when the water stops flowing release the button. 3. Switch off the red power and the green heater/compressor switches o=off at the rear of the machine and remove the power lead from the unit....

  • Page 75

    Cube manual page 75 - revision: 5-24-2017 10. Remove the filter cartridge from the filter head as shown. 11. Screw the filter body to the filter head, making sure it’s securely tightened. 12. Fit the filter assembly into the machine as follows: a) insert the filter assembly back into its cradle, ali...

  • Page 76

    Cube manual page 76 - revision: 5-24-2017 16. Place a container under the dispense area. Select the hot water icon and then the dispense button. Dispense 2 cups of hot water. 17. Leave the descale solution fluid to stand in the hot tank for 20 minutes. After 20 minutes, select the hot water icon, se...

  • Page 77

    Cube manual page 77 - revision: 5-24-2017 24. Insert your finger into the round hole of the lever, and pull the lever up to the vertical position. 25. Pull the lever straight up to remove the filter assembly (some slight force may be required) 26. Unscrew the filter body from the filter head by turn...

  • Page 78

    Cube manual page 78 - revision: 5-24-2017 push it firmly until the filter sits snugly and is flush with the cradle top surface. Lock the filter by closing the locking lever until it ‘clicks’ into place. 31. Use a phillips-head screwdriver to reinstall the two screws at the rear of the machine that s...

  • Page 79

    Cube manual page 79 - revision: 5-24-2017 cold water troubleshooting 1. Cold water is not cold (41° +/- 5° f) programming the cold water temperature dip set-up for instructions are included in this troubleshooting section. Cold water is not cold (41° +/- 5° f) possible reason solution no power or re...

  • Page 80

    Cube manual page 80 - revision: 5-24-2017 programming: dip set-up cold water temperature cube main pcb - dip switch 2 cold water temp range 41° f - 5°c 50° f - 10°c 59°f - 15°c c-temp 1 2.

  • Page 81

    Cube manual page 81 - revision: 5-24-2017 hot water troubleshooting 1. Hot water is not hot 187°f (86c°) 2. Hot water is not available resetting hot tank overload and programming the dip set-up for hot water temperature instructions are included in this troubleshooting section. 1. Hot water is not h...

  • Page 82

    Cube manual page 82 - revision: 5-24-2017 resetting the hot tank overload or high limit safety 1. Turn off both the green heater/compressor switch and the red power switches located on back of unit o=off 9. Unplug power to unit. 10. With a phillips head screwdriver, remove the two screws at back of ...

  • Page 83

    Cube manual page 83 - revision: 5-24-2017 13. Reach up behind the hot tank and take hold of the protective metal box covering the overloads on the hot tank. There are nuts that secure the metal box to the hot tank, however the nuts are loose enough to remove them metal box. 14. Press red button on e...

  • Page 84

    Cube manual page 84 - revision: 5-24-2017 programming: dip set-up hot water temperature cube main pcb - dip switch 2 hot water temp range 176°f - 80°c 189°f - 87°c 203°f - 95°c.

  • Page 85

    Cube manual page 85 - revision: 5-24-2017 taste / odor troubleshooting 1. Bad or plastic taste 1. Bad or plastic taste possible reason solution not flushed properly if the cube water treatment system is new, it may need flushing for a longer period..