Wood Master MB30 Series Owner's Manual

Manual is about: Mini Pellet Boiler

Summary of MB30 Series

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    Mini boiler owners manual powered by the renovator pellet burner pellet boiler woodmaster mini boiler retain this manual northwest manufacturing, inc / 600 polk ave sw / red lake falls, mn 56750 www.Woodmaster.Com / 800-932-3629 / manual pn: 7994-890 rev:2.6/software v22.

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    2 mini boiler owners manual 2015 table of contents terms .................................................................................... 3 safety ................................................................................. 4-5 technical features ...............................................

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    3 mini boiler owners manual 2015 terms renovator aka burner or pellet gun - combustion chamber that burns pellets air compressor - on board air cleaning agent plc - programmable logic control - controls the burner start dose - amount of fuel need to initiate ignition (approx. 5.25 oz, 150 grams, and...

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    4 mini boiler owners manual 2015 • read and follow these directions carefully. Retain this manual for as long as you own your boiler. • all installation and operations must follow state and local codes for wiring, and firing of this unit. These codes may differ from this manual. Installation must be...

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    5 mini boiler owners manual 2015 safety • never shut power off to the burner without allowing the burner to complete its shut down process unless there is an emergency. • take the proper precautions to ensure that the modifications made to an existing heating system does not interfere with existing ...

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    6 mini boiler owners manual 2015 technical features renovator pellet burner - efficient heat from wood pellets that supports local economy. - generates approximately 102,000 btu. - automatic ignition for heat on demand. - air cleaned firepot to help keep maintenance to a minimum and retain high efficienc...

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    7 mini boiler owners manual 2015 all wood pellets must conform to certain quality standards to ensure trouble free operation of the burner. Use of unapproved fuels will result in faulty operation and a voided warranty. Never use the following: trash, household garbage, plastics, gasoline, rubber, na...

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    8 mini boiler owners manual 2015 installation your woodmaster mini boiler must be installed by a professional and should follow all local, state and fed - eral laws and regulations. Any use of an unapproved installation may result in a voided warranty. It is recommended to have your installation app...

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    9 mini boiler owners manual 2015 installation water lines the following layouts are a basic configurations for the boiler water connections. Contact your woodmaster dealer or northwest manufacturing for additional installation variations. Insulate the lines to prevent heat loss. 1” oxygen barrier li...

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    10 mini boiler owners manual 2015 domestic hot water the domestic hot water/flat plate kit consists of a wa - ter to water heat transfer unit and the fittings needed to hook it up. The unit mounts on the wall vertically in your utility room and is connected as shown. Existing forced air a water to a...

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    11 mini boiler owners manual 2015 installation hot water supply from woodmaster cold water return to woodmaster existing heat zone return woodmaster water to water heat transfer unit circulating pump for existing hot water heating system existing hot water boiler cold water return from heat exchange...

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    12 mini boiler owners manual 2015 installation renovator pellet burner installation install the mounting bracket to the boiler with the supplied hardware. The holes on the frame are slotted to allow adjust - ments for proper alignment. Use fiberglass rope or similar material to create a gasket betwe...

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    13 mini boiler owners manual 2015 installation 800 watt igniter wiring 800 watt igniters need a dedicated 120v power source, that is routed through a relay on the side of the com - bustion fan. Note: disconnect all power during installation. The black wire from the igniter is already connected to th...

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    14 mini boiler owners manual 2015 installation place the cover over the burner and secure it in place using the four thumb screws provided. Connect the wires to the burner. The renovator pellet burn - ers have very simple connections that allow for easier re - moval for cleaning and maintenance. A. ...

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    15 mini boiler owners manual 2015 installation feed auger installation the angle of the auger should be between 43 and 45 degrees. The auger can be hung from the ceiling or over - head support with a chain. The feed auger should be placed so that it does not sit right above the tipping chute on the ...

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    16 mini boiler owners manual 2015 installation 1. Lay the hoppers main body on it’s side and attach the legs by inserting the bolts and securing them on the inside of the hopper body with the supplied hard - ware. Poly pellet hopper assembly the optional pellet hopper holds approximately 280 pounds ...

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    17 mini boiler owners manual 2015 installation 2. Stand the side hopper upright. Attach the leg sup - ports ensuring that the longer of the three supports is on the side of the hopper that faces the boiler. Note: install the supports on the inside of the legs, securing the supports to the legs with ...

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    18 mini boiler owners manual 2015 installation 6. Raise the leg supports to a point just below the intake auger tube. Tighten the “u” bolts on the leg sup - ports to secure the legs to the leg supports. Fill the side hopper with wood pellets and prime the auger follow - ing the directions on page 20...

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    19 mini boiler owners manual 2015 installation place the lid of the hopper on the hopper when assem - bly is complete. Do not remove during operation. 4 5 5 3 13 1 8 once the hopper is assembled put it in place next to the boiler. The bottom is adjustable to allow for easy installation of the auger ...

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    20 mini boiler owners manual 2015 installation on board air cleaner installation the renovator pellet burner has the capability to clean the fire pot with compressed air supplied by an on board air compressor. This allows for easier ignition as well as lower maintenance. Below is a brief explanation...

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    21 mini boiler owners manual 2015 5. Connect the air hose to the air compressor via the quick connect. Make sure the air compressors power switch is left in the “on” position. Note: do not modify the length of the air hose. If you do not wish to use the on board air cleaner, you still need to supply...

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    22 mini boiler owners manual 2015 programming and information about the plc control to make changes to the settings of the plc, use button 1 to scroll between menus. Once you have found the menu with the setting you wish to change, press the white button on the right with button 4. Once the white bu...

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    23 mini boiler owners manual 2015 3. In phase two, the soft start level, the auger feeds the burner 5 times with three second operation intervals on the auger before it goes over completely to full burn mode. The three values in this menu can be changed. 4. The next menu shows the mode the burner, a...

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    24 mini boiler owners manual 2015 8. This alarm example indicates an error has occurred to the sensor that controls the boiler temperature. Do not attempt to start the burner. Turn off the burner and check the con - nections for the sensor. Restart the burner. If the problem persists, contact your d...

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    25 mini boiler owners manual 2015 12. The error “fuel fault” can be displayed for multiple issues: 1. Make sure there are pellets in the pellet hopper. 2. Make sure that the auger drive motor is working by connecting the power cord of the burner and the power cord of the auger. 3. If the pellet hopp...

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    26 mini boiler owners manual 2015 removal and cleaning of the burner (monthly) disconnect the cables on the side of the burner. Remove the four thumb screws that hold the cover on the burner. Remove the cover. Note: you should clean the boiler on an “as needed” basis, typically once a week. Not all ...

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    27 mini boiler owners manual 2015 disconnect the red air line from the air compressor by pushing in the blue collar on the fitting, while pulling out on the hose. Disconnect the white wire for the igniter, and remove the black igniter wire from the relay on the side of the fan. Disconnect the wires ...

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    28 mini boiler owners manual 2015 carefully slide the entire burner assembly out of the firepot. Release the quick latches that hold the sections togeth - er. Be careful as to not damage the gasket between the sections. Slide the inner part of the burn pot out of the outer sleeve. Maintenance.

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    29 mini boiler owners manual 2015 clean any buildup out of the burn pot, and clean all debris out of the air holes. Once clean, insert the inner part of the burn pot into the outer sleeve. Ensure the alignment pins line up. When reassembling the burner, line up the four align - ment screws that alig...

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    30 mini boiler owners manual 2015 maintenance to partially remove the burner: release the quick latches that hold the sections togeth - er. Be careful as to not damage the gasket between the sections. Slide the inner part of the burn pot out of the outer sleeve. Clean any buildup out of the burn pot...

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    31 mini boiler owners manual 2015 maintenance cleaning of the turbulators, tube box and ash box (weekly or as needed) making sure the boiler is cool and the burner is off, open the top door on the boiler. Once clean, insert the inner part of the burn pot into the outer sleeve. Ensure the alignment p...

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    32 mini boiler owners manual 2015 maintenance once a month each turbulator will need to be removed and cleaned. Brush out each of the heat transfer tubes once a month when the turbulators are removed for cleaning. Slide each turbulator up and down to loosen. Insert a j hook into the chuck of a drill...

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    33 mini boiler owners manual 2015 vacuum all ash from the tube box, including the door and any remaining ash in the heat transfer tubes. Make sure the turbulators are in place and close the top door when cleaning is complete. Maintenance open the ash box door by unscrewing the two knobs. Carefully r...

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    34 mini boiler owners manual 2015 warning: before performing any of the following tasks, ensure that the power is disconnected from the burner by switching the circuit breaker to the off position, and that all components of the system have had ample time to cool. Replacing the endstop to replace the...

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    35 mini boiler owners manual 2015 annual boiler water jacket blow down if antifreeze is being used, water should be drained from the bottom of the boiler and storage tank to remove any sediment buildup. The water should drain until it runs clean, approximately 2 gallons. You can also com - pletely d...

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    36 mini boiler owners manual 2015 to next page from previous page wht blk grn 120v ac 60 hz 15 a mp 192° snapdisc green white dr aft inducer bla ck green green bla ck bla ck white white light white bla ck no co m bla ck bla ck bla ck bla ck 4" bla ck white rela y 800 w att ig nit er 4x4 b ox rese t ...

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    37 mini boiler owners manual 2015 wiring to next page from previous page green white optional dr aft inducer bla ck green green bla ck bla ck white white 192° snapdisc black black black black white white white white green bla ck black bla ck to renovator green relay 800 watt igniter black 120vac 60 ...

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    38 mini boiler owners manual 2015 error cause solution the burner has stopped. “fuel fault” is on the display. 1. The pellet hopper is empty. 2. An air pocket has developed in the inlet of the feed auger. The fuel is cavatating in the pellet hopper. 3. The auger has been blocked by waste. 4. The tip...

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    39 mini boiler owners manual 2015 warranty this warranty is provided by northwest manufacturing, inc. Only for the benefit of the initial purchaser (original owner) of the northwest manufacturing, inc. Woodmaster mini boiler (the “boiler”) on the original site of installation (the “site of original ...

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    40 mini boiler owners manual 2015 warranty vi. Any costs for labor for the examination, removal or reinstallation of allegedly defective parts, transportation of the parts to and from northwest manufacturing, inc. Facilities will not be covered and will be the responsibility of the original owner. T...

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    Mini boiler owners manual northwest manufacturing inc. 600 polk ave. Sw red lake falls, mn 56750 northwest manufacturing inc. 600 polk ave. Sw red lake falls, mn 56750 place postage here cut her e and mail r egis tr ation c ar d.

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    Please fill out the warranty registration card below and mail it back to us. Failure to register may delay warranty claims. Woodmaster mini boiler warranty registration card owners name address city state zip daytime phone home phone email date of purchase dealers name address city state zip phone se...

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    43 mini boiler owners manual 2015 power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single phase, 120v, 60 hz maximum current draw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.31 amps @ 120 v, 60 hz 800 watt igniter (max dra...

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    Northwest manufacturing, inc / 600 polk ave sw / red lake falls, mn 56750 www.Woodmaster.Com / 800-932-3629 / manual pn: 7994-890