A&D Check Weighing Indicator AD-4404 Instruction Manual

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Check Weighing Indicator

WM : PD4000489

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Summary of Check Weighing Indicator AD-4404

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ふ check weighing indicator wm : pd4000489.
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This is a hazard alert mark. This mark informs you about the operation of the product. Note this manual is subject to change without notice at any time to improve the product. No part of this manual may be photocopied, reproduced, or translated into another language without the prior written consent...
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Page 1 contents contents contents contents 1. Compliance........................................................................................ 5 1.1.1. Compliance with fcc rules ....................................................... 5 1.1.2. Compliance with european directives.......................
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Page 2 7.1.2. Editing a code in the sub-display ........................................... 44 7.2. The menu of code edit................................................................ 45 7.2.1. Edit .......................................................................................... 45 7.2.2...
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Page 3 9.2.3. Timing chart............................................................................ 78 9.2.4. Communication modes............................................................ 78 9.2.5. General data format............................................................... 79 9.2.6. A&d ...
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Page 4 11.1.2. Outline of the function list.................................................... 125 11.2. Referring parameters ................................................................ 126 11.3. Parameter list ........................................................................... 127 12....
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Page 5 1. 1. 1. 1.Compliance compliance compliance compliance 1.1.1. 1.1.1. 1.1.1. 1.1.1. Compliance with fc compliance with fc compliance with fc compliance with fcc rules c rules c rules c rules please note that this equipment generates, uses and can radiate radio frequency energy. This equipment ...
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Page 6 2. 2. 2. 2.Outline and feature outline and feature outline and feature outline and featuressss the ad-4404 indicator is designed for checking and/or selecting the weight of products carried on conveyors. The indicator has five weighing modes and a selection function to classify 5 levels of we...
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Page 7 check mode during operation the monitor mode can confirm system status during operation. The test mode can test the input / output interface. Even if there is no monitor instrument, the interface can be confirmed. 2.1. 2.1. 2.1. 2.1.Precaution precaution precaution precautionssss before use, ...
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Page 8 2.2. 2.2. 2.2. 2.2.Front panel front panel front panel front panel display main display weighing data is displayed. Status indicator graphic status indicator weighing unit sub-display selected principal data. Example: total data, parameters and code, guidance are displayed . Standby indicator...
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Page 9 2.2.1. 2.2.1. 2.2.1. 2.2.1. Keys keys keys keys the start key of the conveyor belt. The stop key of the conveyor belt. The key to select a function of a key. The key to call the code. Pressing the code recall key to recall the code. Pressing and holding the shift key, press the code set key t...
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Page 10 2.2.2. 2.2.2. 2.2.2. 2.2.2. Symbols symbols symbols symbols main display while weighing sequence mode stops, weighing data is displayed. While weighing sequence mode operates, each judged weighing value is held and is displayed. Sub display code numbers, operation guidance, graph, setpoint a...
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Page 11 lo the weighing data is lighter than lower limit. Data ok the weighing data is acceptable. Lower limit ≤ data ≤ higher limit hi the weighing data is heavier than higher limit. Higher limit data 2.3. 2.3. 2.3. 2.3.Rear panel rear panel rear panel rear panel loadcell terminal. Eight 350 Ω load...
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Page 12 3. 3. 3. 3.Installation installation installation installation installation procedure remove the power cord before installing the indicator or an option. Turn off peripheral devices before connecting them. Insert the options before installing the indicator. Mount the indicator to the panel. ...
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Page 13 3.2. 3.2. 3.2. 3.2.Mounting the indicator mounting the indicator mounting the indicator mounting the indicator the indicator can be mounted on a panel using the slide rails. If the accessory packing rubber is used, the front panel is equivalent to ip-65 of iec 529. Panel cutout size slide ra...
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Page 14 3.3. 3.3. 3.3. 3.3.Connecting the loadcell cable connecting the loadcell cable connecting the loadcell cable connecting the loadcell cable caution do not share the loadcell cable with noise-generating devices or power lines, because the loadcell signal is very sensitive. We recommend that yo...
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Page 15 3.3.1. 3.3.1. 3.3.1. 3.3.1. Verifying verifying verifying verifying loadcell output and input sensitivity loadcell output and input sensitivity loadcell output and input sensitivity loadcell output and input sensitivity the input sensitivity of the indicator is 0.3 µ v/division or more. Adap...
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Page 16 3.4. 3.4. 3.4. 3.4.Wiring the power cord wiring the power cord wiring the power cord wiring the power cord caution ground the indicator using terminal e to avoid receiving an electric shock or an error due to discharge of static electricity. Do not share the ground wire with an electrical de...
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Page 17 4. 4. 4. 4.Basic operation basic operation basic operation basic operation 4.1. 4.1. 4.1. 4.1.Key operation examples key operation examples key operation examples key operation examples this section describes how to use key operation. Caution the key operation immediately affects to the stat...
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Page 18 4.1.4. 4.1.4. 4.1.4. 4.1.4. Calling a code calling a code calling a code calling a code step 1 press the code recall key in either operation mode or normal stop mode. Step 2 set the code number with the following keys: the key is used to increase the code number. Shift + press and hold the s...
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Page 19 4.2. 4.2. 4.2. 4.2.Status chart status chart status chart status chart 4.2.1. 4.2.1. 4.2.1. 4.2.1. Mode map and menu mode map and menu mode map and menu mode map and menu.
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Page 20 4.2.2. 4.2.2. 4.2.2. 4.2.2. Status of weighing mode status of weighing mode status of weighing mode status of weighing mode weighing mode comprises of the following modes. Operation mode includes the following check weighing (weighing sequence). Automatic mode conveyor stop mode ok mode manu...
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Page 21 5. 5. 5. 5.Calibration calibration calibration calibration the indicator, which is connected to a loadcell unit, can weigh the "weight" value on the weighing conveyor and display its "mass" value. The calibration function is used to adjust the displayed value so that the weighing system can ...
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Page 22 5.1. 5.1. 5.1. 5.1.Actual load calibration (using actual load calibration (using actual load calibration (using actual load calibration (using a a a a mass) mass) mass) mass) esc key if you want to return to the weighing mode during the calibration mode, press the esc key anytime. It is effe...
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Page 23 5.2. 5.2. 5.2. 5.2.Digital span (calibration without digital span (calibration without digital span (calibration without digital span (calibration without a a a a mass) mass) mass) mass) esc key if you want to return to the normal stop mode during the calibration mode, press the esc key anyt...
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Page 24 5.3. 5.3. 5.3. 5.3.Gravity acceleration correction gravity acceleration correction gravity acceleration correction gravity acceleration correction the function compensates for weighing error due to the difference of gravity acceleration. G1 the place where the weighing system is calibrated. ...
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Page 25 5.4. 5.4. 5.4. 5.4.Calib calib calib calibration error ration error ration error ration error error code error status and solution cerr1 resolution (weighing capacity / minimum division) exceeds the limitation. Increase minimum division or decrease weighing capacity. Cerr2 the initial load (...
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Page 26 [blank page].
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Page 27 6. 6. 6. 6.Check weighing sequence check weighing sequence check weighing sequence check weighing sequence 6.1. 6.1. 6.1. 6.1.Automatic automatic automatic automatic mode mode mode mode ( weighing in motion) ( weighing in motion) ( weighing in motion) ( weighing in motion) the mode weighs an...
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Page 28 drawing: automatic mode 0 judgement target lo (lower limit) hi (upper limit) hi lo hi ok lo front edge detection 5q f-42 5q f-43 5q f-44 5q f-52 5q f-46 5q f-41 operate, output select output 1 timer hi, output lo, output selection out 1 delay timer average timer setpoint, input position sens...
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Page 29 6.2. 6.2. 6.2. 6.2.Conveyor stop mode conveyor stop mode conveyor stop mode conveyor stop mode the conveyor stop mode is the function that the article is stopped on the weighing conveyor for accurate measurement. When the gross value is within zero band, the weighing value is not judged. The...
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Page 30 drawing: conveyor stop mode operate, output select output 1 timer hi, output lo, output selection out 1 delay timer average timer setpoint, input position sensor eval delay timer ok, output 5q f-42 judgement chattering timer stop operation, input hi lo hi ok lo conveyor, output buzzer on tim...
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Page 31 6.3. 6.3. 6.3. 6.3.Foreign matter detection foreign matter detection foreign matter detection foreign matter detection the foreign matter detection is the function to reject an article including foreign matter. The system consists of the ad-4404 and the foreign matter detector. The rejection...
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Page 32 drawing: foreign matter detection 0 judgement target hi (upper limit) ok front edge detection 5q f-42 5q f-43 5q f-44 5q f-52 5q f-46 5q f-41 operate, output selector 1, output hi, output lo, output select output 1 timer average timer setpoint, input position sensor eval delay timer ok, outp...
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Page 33 6.4. 6.4. 6.4. 6.4.Ok mode ok mode ok mode ok mode the procedure of ok mode is as follows: 1 put the article on the stopped weighing conveyor. 2 pack the elements into the article by hand. 3 press the start key. When the weighing value is ok, the article can be moved out. The mode can be use...
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Page 34 drawing: ok mode if weight is ok, conveyor moves. Pack them and press the start key. Weighing conveyor loadcell forwarding conveyor position sensor if weight is lo or hi, conveyor does not move. The passed article is detected. Operate, output buzzer , output hi, output lo, output average tim...
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Page 35 6.5. 6.5. 6.5. 6.5.Manual mode manual mode manual mode manual mode the manual mode is the mode that weighs the article by hand operation and does not use a conveyor. In the stop mode, the current weighing value and comparison display are always updated. The comparison output and buzzer are t...
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Page 36 drawing: manual mode operate, output busy, output hi, output lo, output average timer setpoint, input eval delay timer ok, output judgement judgement hi ok buzzer on timer 5q f-43 5q f-44 5q f-41 zero band, output 0 target lo (lower limit) hi (upper limit) net 0 zero band gross stop operatio...
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Page 37 6.6. 6.6. 6.6. 6.6.Simple mode simple mode simple mode simple mode the simple mode is used to compare the weighing value and the setpoints. Setpoints, means preset value to be used comparison, are used for buzzer, comparison display and output. There are five setpoints of lolo, lo, ok, hi, h...
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Page 38 drawing: simple mode operate, output busy, output hi, output lo, output average timer setpoint, input eval delay timer ok, output judgement buzzer on timer 5q f-43 5q f-44 5q f-41 zero band, output 0 target lo (lower limit) hi (upper limit) net 0 zero band gross stop operation, input start o...
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Page 39 6.7. 6.7. 6.7. 6.7.Status and check weighing status and check weighing status and check weighing status and check weighing sequence sequence sequence sequence the status of the indicator, the display and each interface are according to the status of the check weighing sequence. Preset a para...
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Page 40 location and function name.................... In normal stop mode, operation mode, pause............................... Status indicator 0.Band (zero band) it displays judgement whether the weighing value is within zero band. Location and function name.................... In normal stop mod...
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Page 41 location and function name.................... In normal stop mode ............................ In operation mode for automatic mode, conveyor stop mode ................................... For manual mode, ok mode............ For simple mode ............................... In pause ............
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Page 42 location and function name.................... In normal stop mode ............................ In operation mode for automatic mode, conveyor stop mode ................................... For , manual mode, ok mode, simple mode ............................... In pause .........................
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Page 43 7. 7. 7. 7.Code code code code the code is necessary to weigh the article and is commonly used in all modes. The ad-4404 can store 100 set of codes without any power supply. When recalling a code in this mode, the code can be used. There are two ways to operate the code. The way to edit prin...
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Page 44 7.1. 7.1. 7.1. 7.1.Use of the code use of the code use of the code use of the code 7.1.1. 7.1.1. 7.1.1. 7.1.1. Recalling a code recalling a code recalling a code recalling a code a preset code can be recalled to use it always. Caution if the code number is changed during operation, the i/o s...
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Page 45 7.2. 7.2. 7.2. 7.2.The menu of code edit the menu of code edit the menu of code edit the menu of code edit the code can operate with the following menu of code edit . Edit ..................................Edits full parameters of the code. Search .............................Finds a blank c...
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Page 46 7.2.3. 7.2.3. 7.2.3. 7.2.3. Delete delete delete delete this menu item can delete all or a part of the data for the code. Step 1 press and hold the enter key and press the key to enter the menu. Step 2 select code edit using the key. Press the enter key. Step 3 select delete using the key. P...
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Page 47 7.2.5. 7.2.5. 7.2.5. 7.2.5. Preset preset preset preset tare tare tare tare this menu item can store the current tare value to preset tare ( pt ) of the specified code. Preset the preset tare=0 choose [ genff-12 ]. [ genf-12 ] preset tare=0 choose [ 1 ] last tare ......... If preset tare of ...
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Page 48 7.3. 7.3. 7.3. 7.3.Recalling a code recalling a code recalling a code recalling a code the method to recall a code can be selected at code recall method [ 5qf-81 ]. Function and parameter 5qf-81 1 code recall method key/serial i/f 5qf-81 2 code recall method parallel i/f 5qf-81 3 code recall...
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Page 49 caution when selecting parallel i/f [ 2 ], do not specify the same function to the control i/o and op-05. Example: when selecting external switch control [ 3 ], select external switch control [ 1nf-01 ] [48] to terminal 1. When selecting external switch control [ 3 ], select external switch ...
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Page 50 8. 8. 8. 8.Other functions other functions other functions other functions 8.1. 8.1. 8.1. 8.1.Zero tracking function zero tracking function zero tracking function zero tracking function the function automatically traces the weighing deviation at the center of zero and keeps the zero display ...
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Page 51 8.1.2. 8.1.2. 8.1.2. 8.1.2. Dynamic dynamic dynamic dynamic zero tracking function zero tracking function zero tracking function zero tracking function the function is used during automatic mode and conveyor stop mode, also when the conveyor is moving. The function can be used for gross disp...
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Page 52 8.2. 8.2. 8.2. 8.2.Judgement and selector action judgement and selector action judgement and selector action judgement and selector action the function is used to weigh and classify (judge or check) the article put on the weighing conveyor in automatic mode [ 5q f-1 ] [ 1 ] and conveyor stop...
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Page 53 8.3. 8.3. 8.3. 8.3.Loss loss loss loss----in in in in----weight weight weight weight the function is used to weigh the decrease of the articles in a positive value. Loss-in-weight [ 5q f-3 ] [ 1 ] the tare value can be set from the following value. Weighing tare and tare key operation preset...
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Page 54 8.5. 8.5. 8.5. 8.5.Detection method detection method detection method detection method there are four detection methods for the article. Detecting the front of the article with the position sensor. Detecting the end of the article with the position sensor. Detecting gross above the zero band...
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Page 55 8.5.3. 8.5.3. 8.5.3. 8.5.3. Detecting gross value above zero band detecting gross value above zero band detecting gross value above zero band detecting gross value above zero band select over zero band of gross of the detector [ 5q f-29 ] [ 3 ]. Procedure: 1 the article is moved on the weigh...
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Page 56 8.7. 8.7. 8.7. 8.7.Duplication of the articles duplication of the articles duplication of the articles duplication of the articles when the next article is placed on the weighing conveyor before the last article is forwarded from the conveyor, an error message and sq.Err2 is displayed and du...
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Page 57 8.9. 8.9. 8.9. 8.9.Busy output busy output busy output busy output the busy output is turned on at loading the article on the weighing conveyor. The busy output is turned off until it classifies with the selector. And the ad-4404 can control up to ten articles continuously. If an article is ...
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Page 58 8.11. 8.11. 8.11. 8.11.Output for foreign matter detection output for foreign matter detection output for foreign matter detection output for foreign matter detection procedure: 1 when the sensor detects foreign matter and sends the signal to the ad-4404, the foreign matter detection is outp...
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Page 59 8.12.2. 8.12.2. 8.12.2. 8.12.2.Output to selectors output to selectors output to selectors output to selectors the output is used to control the selector using the timer. A maximum of six selectors can be connected to the ad-4404. Output according to conditions and timers. Selector 1 conditi...
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Page 60 8.13. 8.13. 8.13. 8.13.Buzzer buzzer buzzer buzzer output output output output the judgement of the buzzer output is the same as the judgement of comparison output. The buzzer can be select six rhythms of sound. Each buzzer condition stores conditions to sound it for lolo, lo, ok, hi, hihi, ...
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Page 61 8.15. 8.15. 8.15. 8.15.Safety check function safety check function safety check function safety check function the safety check function stops the check weighing sequence, when an error occurs. The input of a safety check function can be assigned to a terminal of the control i/o or op-05. A ...
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Page 62 8.16. 8.16. 8.16. 8.16.Zero operation zero operation zero operation zero operation the zero operation zeroes the display and changes to the gross display. The operation can be performed from the front panel key or the input terminal of the control i/o. The adjustable range is based on the ze...
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Page 63 8.17. 8.17. 8.17. 8.17.Tare operation tare operation tare operation tare operation the relation of the display is as follows: net = gross - tare key operation press the tare key. Operation from control i/o [ 1n f-xx ] [ 03 ] in xx (a xx ) .................The input terminal of the control i/...
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Page 64 8.18. 8.18. 8.18. 8.18.Preset tare preset tare preset tare preset tare a preset tare (pt) can be stored in each code. The preset tare can be used, when the tare value is specified in advance. The relation of the display is as follows net = gross - pt key operation store a preset value to pt ...
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Page 65 item index number to be displayed. A maximum of 32 items of name and number can be set. At odd: input the name of the selected item using alphanumeric characters. At even: input the number concerning the item. Resize the item selected. Information for key operation name of the item items to ...
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Page 66 items to append to the sub-display no. Item name and description row size column size figures 0 not displayed 1 code name 2 target 3 hi 4 lo 5 hihi 6 lolo 7 zero band 8 count of target data 9 tare 10 target count 11 count of total data 12 count of ok data 13 count of ng (without ok data) 14 ...
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Page 67 example of basic display layout store items according to the arrow in order. The order is from upper-left side item to the right item and lower-left item to the right in order. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 0 object-01 ok# ng# 1 object-01 ok# ng# 2 ta...
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Page 68 8.21. 8.21. 8.21. 8.21.Graph display graph display graph display graph display the graph indicates the current weighing value in the sub-display. Hihi indicator. Hi indicator. Ok indicator. Level is displayed between lo and hi. Lo indicator. Lolo indicator.. The indicator is controlled by se...
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Page 69 8.22. 8.22. 8.22. 8.22.Canceling last canceling last canceling last canceling last judgement judgement judgement judgement the function can be operated with the terminal for the control i/o, when the terminal is specified to cancel the last result [ 12 ]. The last judgement is canceled, when...
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Page 70 8.24. 8.24. 8.24. 8.24.Error message and alarm error message and alarm error message and alarm error message and alarm when the indicator detects an error in the weighing system, an error message is displayed, alarm sounds and the error status is output to the control i/o. Press the esc key ...
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Page 71 kind no. Description when the displayed value can not be set to zero with re-zero or tare, this message is displayed. 0 display can not be zeroed by zero compensation. 1 display can not be zeroed by tare operation. Zero error zr.Err 2 unstable display. When the weighing value is out of range...
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Page 72 8.25. 8.25. 8.25. 8.25.Graphic status indicator graphic status indicator graphic status indicator graphic status indicator the indicator can display the weighing status and the result on the graphic status indicator. Upper side description lolo the current result is lolo. Lo the current resu...
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Page 73 8.26. 8.26. 8.26. 8.26.Memory backup memory backup memory backup memory backup the indicator has two kinds of memory. Flash memory this memory is used to store important data without power supplied that the occurrence of re-writing them is seldom. Life of re-writing them is approximately 100...
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Page 74 9. 9. 9. 9.Int int int interface erface erface erface 9.1. 9.1. 9.1. 9.1.Control i/o function control i/o function control i/o function control i/o function the control i/o is the interface to communicate system status and sequence commands between the indicator and peripherals. Input termin...
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Page 75 9.1.2. 9.1.2. 9.1.2. 9.1.2. Timing chart timing chart timing chart timing chart caution keep the delay time to avoid abnormal-operation and noise. Keep the input signal more than 50 ms to avoid noise and chattering. Acknowledge terminal is active for five seconds, when the indicator receives...
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Page 76 9.2. 9.2. 9.2. 9.2.Built built built built----in rs in rs in rs in rs----485 interface 485 interface 485 interface 485 interface the rs-485 interface can use commands to control the indicator. The interface can read weighing data or parameters and store parameters in the indicator. The inter...
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Page 77 9.2.2. 9.2.2. 9.2.2. 9.2.2. Connection connection connection connection terminals interface circuit multiplue drop connection for command mode sda sdb sg fg unit 1 ad-4404 address 1 sda sdb sg fg host computer sda sdb sg fg unit 2 ad-4404 address 2 sda sdb sg fg unit 32 ad-4404 address 32 te...
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Page 78 9.2.3. 9.2.3. 9.2.3. 9.2.3. Timing chart timing chart timing chart timing chart keep the delay time above 0.5 ms between the last response and the next command. Set response time (tr). [r5 f- 9] use a long delay time, when there is noise. Hi-z: hi impedance caution if next command is transmi...
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Page 79 9.2.5. 9.2.5. 9.2.5. 9.2.5. General data format general data format general data format general data format this format is used for the command mode and jet stream mode. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 r g r s 0 0 9 9 , 1 2 3 4 5 6 7 , 1 2 3 4 5 6 7...
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Page 80 9.2.6. 9.2.6. 9.2.6. 9.2.6. A&d data format a&d data format a&d data format a&d data format this format is used for stream mode, auto print mode and total print. This format is compatible with the ad-4325 indicator. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 s t , n t , + 0 0 1 2 . 3 4 k g...
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Page 81 9.2.7. 9.2.7. 9.2.7. 9.2.7. Address address address address set the address at address [r5 f- 8]. The address can be entered as a number between 1 and 99. 32 units can be connected to a computer. Use multiple drop connection. Address [r5 f- 8] is always appended to the data in all modes of c...
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Page 82 9.2.8. 9.2.8. 9.2.8. 9.2.8. Command list command list command list command list monitor commands name code description read displayed value rdsp data specified at output data [ r5 f-1 ] read gross value rgrs read net value rnet read tare value rtar read weighing result rfin read setpoint rsp...
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Page 83 response error code response description note ?E the format of command is not correct. Ve the data of command is not correct. Ie indicator is busy. When an address is used, the address is appended to the response. 9.2.9. 9.2.9. 9.2.9. 9.2.9. Ascii code for ascii code for ascii code for ascii...
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Page 84 9.2.10. 9.2.10. 9.2.10. 9.2.10.Protocol protocol protocol protocol (communication procedure (communication procedure (communication procedure (communication procedure and format and format and format and format)))) caution when using the flash memory ( othf othf othf othf- -- -11 11 11 11 = ...
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Page 85 command protocol rspt read setpoint or read comparison parameters 64 characters. This command outputs setpoints of a selected code. Parameters are 7 figures with "-" sign at msb when negative value and without decimal point. If code number is replaced with space codes (20h), the current setp...
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Page 86 command protocol rttl read total data of code 138 characters. This command outputs total data of a selected code. Parameters are 7 figures with "-" sign at msb when negative value and without decimal point. If code number is replaced with space codes (20h), the current total data of code are...
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Page 87 write commands command protocol wspt store setpoints store comparison parameters 64 characters. This command stores setpoints of a selected code. Parameters are 7 figures with "-" sign at msb when negative value and without decimal point. Code number, target, hi, lo, hihi, lolo, zero band, f...
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Page 88 command protocol wcox read code 226 characters. This command outputs all data of a selected code. Parameters are 7 figures with "-" sign at msb when negative value and without decimal point. If code number is replaced with space codes (20h), the current code is output. Code number output ite...
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Page 89 control commands command protocol czer make zero display re-zero command. Ctar tare tare command. Cctr tare clear to clear the tare command. Cgrs change to gross display to display the current gross value. Cent change to net display to display the current net value. Ccod recall code to recal...
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Page 90 command protocol crer reset an error cnop no operation crer computer ad-4404 c r l f crer c r l f cnop computer ad-4404 c r l f cnop c r l f.
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Page 91 9.3. 9.3. 9.3. 9.3.Modbus interface for rs modbus interface for rs modbus interface for rs modbus interface for rs----485 485 485 485 modbus is a kind of connection that is used with the rs-485 serial interface. It is not necessary to make a program for communication between these units. The...
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Page 92 coil ( reference no.=0. Output bits ) address description 1 zero 2 (internal reservation) 3 tare 4 tare clear 6 operate 7 stop 8 stop buzzer address description 9 cancel last result 10 print total 11 forced finish 12 error reset 13 manual print 14 net / gross 15 clear all total input status ...
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Ad-4404 page 93 intput status ( reference no.=1 ) address description 3377 to 3379 total status of code 13 3633 to 3635 total status of code 14 3889 to 3891 total status of code 15 4145 to 4147 total status of code 16 4401 to 4403 total status of code 17 4657 to 4659 total status of code 18 4913 to ...
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Page 94 ad-4404 intput register ( reference no.=3. To read words ) a word, occupies an address, is length of 16 bits. A code has these items in a total data. Example for code 0 is as follows: total data of the code 0 address description 33, 34 total count 35, 36 ok count 37, 38 ng count 39, 40 hi co...
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Ad-4404 page 95 intput register (reference no.=3) to read data address description 10529 to 10559 total data of the code 41 10785 to 10815 total data of the code 42 11041 to 11071 total data of the code 43 11297 to 11327 total data of the code 44 11553 to 11583 total data of the code 45 11809 to 118...
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Page 96 ad-4404 holding register ( reference no.=4. To write words ) a word, occupies an address, is 16 bits in length. A code has these items in a comparison data. Example for code 0 is as follows: comparison data of the code 0 address description 1 name, 1 to 2 characters 2 name, 3 to 4 characters...
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Ad-4404 page 97 holding register (reference no.=4) to write comparison data address description 14337 to 14359 c.D. Of the code 56 14593 to 14615 c.D. Of the code 57 14849 to 14871 c.D. Of the code 58 15105 to 15127 c.D. Of the code 59 15361 to 15383 c.D. Of the code 60 15617 to 15639 c.D. Of the co...
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Page 98 ad-4404 9.4. 9.4. 9.4. 9.4.Built built built built----in current l in current l in current l in current loop output oop output oop output oop output the interface can be used to connect a printer or external monitor. Specifications transmission system eia rs-232c, asynchronous, bi-directiona...
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Ad-4404 page 99 9.4.3. 9.4.3. 9.4.3. 9.4.3. Data format data format data format data format the format is the same as a&d format of the built-in rs-485. 9.4.4. 9.4.4. 9.4.4. 9.4.4. Settings of parameters for current loop settings of parameters for current loop settings of parameters for current loop...
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Page 100 ad-4404 [ cl f- 2 ] communication mode [ 2 ] auto print when the target count is up with auto print, data is printed automatically. [function] - [set function] - [serial] - [c.Loop] [ cl f- 5 ] parity check select even or odd to adapt to the printer. [function] - [set function] - [serial] -...
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Ad-4404 page 101 9.4.6. 9.4.6. 9.4.6. 9.4.6. Time stamp time stamp time stamp time stamp if the printer has the function to print time and date, the time stamp can be appended to the printed data. Example: printer ad-8118a/b, ad-8121. The indicator can send the following commands. Date command e c d...
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Page 102 ad-4404 9.5. 9.5. 9.5. 9.5.Bcd output of opti bcd output of opti bcd output of opti bcd output of option op on op on op on op----01 01 01 01 the interface can be used to connect a printer or external monitor. Specifications output circuit open collector transistor output voltage 40 v dc max...
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Ad-4404 page 103 terminals when weighing display [1], gross display [2], net display [3] or tare display [4] of output mode [01f- 1] is output, the function of the terminals are as follows: a1 1 b1 2 unit unit 1 unit 2 a2 4 b2 8 blank 0 0 a3 10 b3 20 kg 0 0 a4 40 b4 80 t 0 1 a5 100 b5 200 g 1 1 a6 4...
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Page 104 ad-4404 when alarm number and error number of output mode [01f- 1] [10] are output, the function of the terminals are as follows: a1 1 b1 2 a2 4 b2 8 a3 error b3 a4 sequence error number b4 sequence error number a5 1 b5 2 a6 4 b6 8 a7 error b7 a8 zero error number b8 zero error number a9 1 ...
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Ad-4404 page 105 timing chart when normal output [01f- 3] ≠ 4 is used when jet steam mode output [01f- 3] = 4 is used strobe data output hold input 50 ms of delay time to hold it. 50 ms of delay time to release it approx. 20 ms of pulse width. Approx. 10 ms from data input to strobe 10ms/div strobe ...
Page 108
Page 106 ad-4404 9.6. 9.6. 9.6. 9.6.Relay output of option op relay output of option op relay output of option op relay output of option op----02 02 02 02 this option can output the same function as the control output to relays. Specifications rated load 250 v ac, 3 a 30 v dc, 3 a current at common ...
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Ad-4404 page 107 9.7. 9.7. 9.7. 9.7.Rs rs rs rs----422/485 interface of option op 422/485 interface of option op 422/485 interface of option op 422/485 interface of option op----03 03 03 03 the rs-422/485 interface can use commands to control the indicator. The interface can read weighing data or pa...
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Page 108 ad-4404 rs-422 connections settings rs-422 [03 f-11] [1] address number 0 [03 f- 8] [0]. Rs-485 4 wire connections for command mode settings rs-422 [03 f-11] [1] address number [03 f- 8] [without 0]. Caution this connection can be used only with command mode. Host computer rda 3 rdb 4 sg 5 ...
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Ad-4404 page 109 rs-485 2 wire connections for command mode settings rs-485 [03 f-11] [2] caution this connection can be used only with command mode. Settings of parameters refer to "11. Function list". Timing chart keep the delay time above 4 ms between the last response and the next command. Set r...
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Page 110 ad-4404 9.8. 9.8. 9.8. 9.8.Rs rs rs rs----232c interface of option op 232c interface of option op 232c interface of option op 232c interface of option op----04 04 04 04 the rs-232c is used to connect to the dec (modem). The command and parameters of rs-232c is the same as the built-in rs-48...
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Ad-4404 page 111 9.9. 9.9. 9.9. 9.9.Parallel i/o of option op parallel i/o of option op parallel i/o of option op parallel i/o of option op----05 05 05 05 this option can be used to extend the terminals of the control i/o. The function, settings, interface circuit and timing chart of the option is t...
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Page 112 ad-4404 circuit max. 5 ma dc 7 ~ 11v a1 to a 16 input terminal or it is recommend that you use : mechanical switch or open collector transistor. Vsat it is recommend that you use : mechanical relay with surge diode or photo coupler. B17 to b19 output common terminal use a surge clamping dio...
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Ad-4404 page 113 9.10. 9.10. 9.10. 9.10.Analog output of option op analog output of option op analog output of option op analog output of option op----07 07 07 07 this option outputs dc current that is proportional to the display value. Factory adjusted to 4 ma output at zero display and 20 ma outpu...
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Page 114 ad-4404 9.11. 9.11. 9.11. 9.11.Other options other options other options other options refer to the following instructions to use them. Op-20 cc-link interface op-21 devicenet interface op-22 profibus interface.
Page 117
Ad-4404 page 115 10. 10. 10. 10.Maintenance maintenance maintenance maintenance (monitor (monitor (monitor (monitor and test) and test) and test) and test) 10.1.1. 10.1.1. 10.1.1. 10.1.1.Basic operation basic operation basic operation basic operation to enter the maintenance function press and hold ...
Page 118
Page 116 ad-4404 10.2.3. 10.2.3. 10.2.3. 10.2.3.Monitoring built monitoring built monitoring built monitoring built----in current l in current l in current l in current loop output oop output oop output oop output the current communication data is displayed. Output is according to communication mode...
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Ad-4404 page 117 10.2.7. 10.2.7. 10.2.7. 10.2.7.M m m monitoring rs onitoring rs onitoring rs onitoring rs----422/485 interface of op 422/485 interface of op 422/485 interface of op 422/485 interface of op----03 03 03 03 the current communication data is displayed. Output is according to communicati...
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Page 118 ad-4404 10.3. 10.3. 10.3. 10.3.Test mode test mode test mode test mode the test mode is used to check the indicator and weighing system with a test signal. When the test mode is used, the weighing sequence is stopped. Caution turn off the peripherals before test. The test mode outputs a tes...
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Ad-4404 page 119 10.3.4. 10.3.4. 10.3.4. 10.3.4.Testing a/d converter testing a/d converter testing a/d converter testing a/d converter the a/d converter data is displayed. When pressing the enter key, a test voltage can be input to the a/d converter. 10.3.5. 10.3.5. 10.3.5. 10.3.5.Testing bcd outpu...
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Page 120 ad-4404 10.3.8. 10.3.8. 10.3.8. 10.3.8.Testing rs testing rs testing rs testing rs----232c interface of op 232c interface of op 232c interface of op 232c interface of op----04 04 04 04 each time to press the enter key, the test data "st,gs,+0000000kg cr lf" is output. The received data is d...
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Ad-4404 page 121 10.4. 10.4. 10.4. 10.4.Initializing parameters initializing parameters initializing parameters initializing parameters this function initializes the parameters stored in the indicator. The parameters are stored in the flash memory and backup ram. Caution there are reset functions th...
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Page 122 ad-4404 procedure caution do not initialize parameters while in operation. Cut off the power supply of other systems. When initializing the indicator, the output may change. When initializing the indicator, do not turn off the indicator before it is reset. To enter initialization step 1 pre...
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Ad-4404 page 123 10.5. 10.5. 10.5. 10.5.Remote operation remote operation remote operation remote operation this mode can read and write the parameters of the function list, the code data and calibration data. The built-in rs-485, rs-422/485 (op-03) or rs-232c (op-04) is used for remote operation. I...
Page 126
Page 124 ad-4404 11. 11. 11. 11.Function list function list function list function list the function list stores parameters to control the indicator. The parameters are stored in an item even without power supplied. An item is classified by a category address, and is further classified by an item nu...
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Ad-4404 page 125 11.1.2. 11.1.2. 11.1.2. 11.1.2.Outline of the function list outline of the function list outline of the function list outline of the function list category address start item function function reference general weight genf- 1 sub display 5ub f 1 other othf- 1 sequence basic 5) f- 1 ...
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Page 126 ad-4404 11.2. 11.2. 11.2. 11.2.Referring referring referring referring parameters parameters parameters parameters use this mode to refer to the parameters in the weighing sequence. The temporary parameters can be input and used concerning the digital filter and weighing sequence timers in ...
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Ad-4404 page 127 11.3. 11.3. 11.3. 11.3.Parameter list parameter list parameter list parameter list category address: [function] - [set function] - [general] - [weighing] category address symbol name descriptions range and choices default genf- 1 display refresh rate 1: 5 times / second 2: 10 times ...
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Page 128 ad-4404 category address symbol name descriptions range and choices default genf-12 preset tare=0 choose 1: if tare value of code is zero, the last tare value is used. 2: if tare value of code is zero, tare is set to zero. 1 to 2 1 genf-13 clear mode at power on the action at turning the in...
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Ad-4404 page 129 item index number to be displayed. A maximum of 32 items of name and number can be set. At odd: input the name of the selected item using alphanumeric characters. At even: input the number concerning the item. Resize the item selected. Information for key operation name of the item ...
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Page 130 ad-4404 items to append to the sub-display no. Item name and description row size column size figures 0 not displayed 1 code name 2 target 3 hi 4 lo 5 hihi 6 lolo 7 zero band 8 count of target data 9 tare 10 target count 11 count of total data 12 count of ok data 13 count of ng (without ok ...
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Ad-4404 page 131 example of basic display layout store items according to the arrow in order. The order is from upper-left side item to the right item and lower-left item to the right in order. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 0 object-01 ok# ng# 1 object-01 ok#...
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Page 132 ad-4404 category address: [function] - [set function] - [general] - [sub-display] category address symbol name descriptions range and choices default 5ubf- 2 activity indicator graphic status indicator 0: hide 1: upper side 2: lower side 0 to 1 1 upper side description lolo the current resu...
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Ad-4404 page 133 category address: [function] - [set function] - [general] - [others] category address symbol name descriptions range and choices default othf- 1 key lock 0:unlock 1:lock set the action of each key. Bit 1: f1 key bit 2: f2 key bit 3: start bit 4: stop bit 5: code recall bit 6: code s...
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Page 134 ad-4404 category address symbol name descriptions range and choices default othf- 6 printing when unstable the selection to print unstable data or data of out of range in the current loop output or rs-485 of serial interface. This item has no effect in command mode and jet stream mode. 0: n...
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Ad-4404 page 135 category address: [function] - [set function] - [sequence] - [basic] category address symbol name descriptions range and choices default 5q f- 1 weighing mode 1: automatic mode 2: conveyor stop mode 3: ok mode 4: manual mode 5: simple mode 1 to 5 1 5q f- 2 selection of comparison se...
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Page 136 ad-4404 category address symbol name descriptions range and choices default 5q f-11 difital filter on running select 3db band for two low pass digital filter. 0: not used 1: 11 hz 2: 8.0 hz 3: 5.6 hz 4: 4.0 hz 5: 2.8 hz 6: 2.0 hz 7: 1.4 hz 8: 1.0 hz 9: 0.7 hz 0 to 99 4 8 5q f-12 run gravity...
Page 139
Ad-4404 page 137 category address: [function] - [set function] - [sequence] - [control] category address symbol name descriptions range and choices default 5q f-21 conveyor stop condition bit 1: lolo bit 2: lo bit 3: ok bit 4: hi bit 5: hihi bit 6: foreign matter detection bit 7: duplication bit 8: ...
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Page 138 ad-4404 category address: [function] - [set function] - [sequence] - [timer] category address symbol name descriptions range and choices default 5q f-41 buzzer on timer the time to sound the buzzer. If it is 0, buzzer sounds until it is canceled. 0.00 to 99.99 s 1.00 s 5q f-42 chatering tim...
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Ad-4404 page 139 category address: [function] - [set function] - [sequence] - [zero track] parameters for dynamic zero tracking function category address symbol name descriptions range and choices default 5q f-71 zero tracking back timer the time to stop zero tacking before weighing the article. 0.0...
Page 142
Page 140 ad-4404 category address: [function] - [set function] - [sequence] - [other] category address symbol name descriptions range and choices default 5q f-81 code recall method refer to "7.3. The method to recall a code" 1: key/serial i/f 2: parallel i/f 3: external switch control 1 to 3 1 5q f-...
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Ad-4404 page 141 category address: [function] - [set function] - [control i/o] - [input] the list to assign the function for the input terminal of the control i/o no. Function description read no. Function description read 0 no function - 26 1 zero edge 27 do not change. Internal reservation. 2 (int...
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Page 142 ad-4404 category address: [function] - [set function] - [control i/o] - [output] the list to assign the function for the output terminal of the control i/o no. Function description no. Function description 0 no function 23 alam 1 1 stable 24 alam 2 2 zero band 25 zero error 3 full 26 capaci...
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Ad-4404 page 143 definitions of word of input terminals for control i/o function name no action and description start 5 stop 6 emergency stop 13 the detection of "start input" and "stop input" uses leading edge. The detection of "emergency stop" uses signal level. If "emergency stop" is input, the c...
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Page 144 ad-4404 category address: [function] - [set function] - [serial] - [rs-485] category address symbol name descriptions range and choices default r5 f- 1 output data when jet stream mode of [r5 f- 2] is used, 1, 2 or 3 can be selected. When the display value is held in jet stream mode, output...
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Ad-4404 page 145 category address symbol name descriptions range and choices default r5 f- 12 process print 0: do not print total data 1: total print mode 1 2: total print mode 2 3: total print mode 3 4: total print mode 4 5: total print mode 5 6: total print mode 6 0 to 6 0 r5 f- 13 print for date ...
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Page 146 ad-4404 category address: [function] - [set function] - [serial] - [c.Loop] category address symbol name descriptions range and choices default cl f- 1 output data 1: displayed value 2: gross value 3: net value 4: tare value 5: gross value/ net value/ tare value 6: displayed value with code...
Page 149
Ad-4404 page 147 category address: [function] - [set function] - [option] - [slot n] - op-01] op-01: option bcd output slot n : slot number category address symbol name descriptions range and choices default 01 f- 1 out put data 1: displayed value 2: gross value 3: net value 4: tare value 5: current...
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Page 148 ad-4404 category address: [function] - [set function] - [option] - [slot n] - [op-02] op-02: option relay output slot n : slot number the functions of the relay output are the same as the functions of the output of the control i/o. Refer to the terminal functions of the output of the contro...
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Ad-4404 page 149 category address: [function] - [set function] - [option] - [slot n] - [op-03] or category address: [function] - [set function] - [option] - [slot n] - [op-04] slot n : slot number op-04: option rs-232c interface op-03: option rs-422 / rs-485 interface category address symbol name de...
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Page 150 ad-4404 category address symbol name descriptions range and choices default 03 f- 9 response timer set the waiting timer from receiving command to transmitting a response. 0.00 to 2.55 s 0.00 s 03 f-11 rs-422 / 485 switch 1: rs-422 2: rs-485 1 to 2 1 03 f-12 04 f-12 process print 0: do not ...
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Ad-4404 page 151 category address: [function] - [set function] - [option] - [slot n] - [op-05] op-05: option parallel i/o slot n : slot number the functions of the parallel i/o are the same as the functions of the control i/o. Refer to the terminal functions of the control i/o. [function] - [set fun...
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Page 152 ad-4404 output terminals of op-05 the functions of the parallel i/o are the same as the functions of the control i/o. Refer to the terminal functions of the control i/o. [function] - [set function] - [control i/o] assign the function to the parallel i/o. Category address symbol name descrip...
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Ad-4404 page 153 category address: [function] - [set function] - [option] - [slot n] - [op-07] op-07: option analog output slot n : slot number refer to "9.10. Analog output of option op-07" category address symbol name descriptions range and choices default 07 f- 1 out put data 1: displayed value 2...
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Page 154 ad-4404 12. 12. 12. 12.Specifications specifications specifications specifications general power supply 85 to 250 vac, 50 or 60hz, (stable power source) power consumption approximately 30 va physical dimensions 192 (w) x 96 (h) x 135 (d) mm weight approximately 1.8 kg panel cutout size 186 ...
Page 157
Ad-4404 page 155 weighing sequence mode weighing mode automatic mode conveyor stop mode ok mode manual mode simple mode code data max. Number of material codes 100 codes elements of the material code name, target weight, hi, lo, hihi, lolo, zero band, full, preset tare, target count, total count, ok...
Page 158
Page 156 ad-4404 parallel i/o of option op-05 refer to "9.9. Parallel i/o of option op-05". Analog output of option op-07 refer to "9.10. Analog output of option op-07". Cc link interface of option op-20 refer to op-20 instruction manual regarding the details. Devicenet interface of option op-21 ref...
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Ad-4404 page 157 12.1. 12.1. 12.1. 12.1.Dimensions dimensions dimensions dimensions panel cutout size 12.2. 12.2. 12.2. 12.2.Access access access accessories ories ories ories capacity label ...................................................... 1 i/o connector .........................................
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Page 158 ad-4404 13. 13. 13. 13.Index index index index [control i/o] - [input] ............................ 141 [control i/o] - [output] ......................... 142 [general] - [others].............................. 133 [general] - [sub-display] .............. 129, 132 [general] - [weighing]........
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Ad-4404 page 159 emc ..................................................... 5 emergency stop mode ....................... 20 error code .......................................... 25 exc- .................................................. 14 exc+.................................................. 14 fc...
Page 162
Page 160 ad-4404 standby mode .................................... 19 start bit......................... 76, 98, 107, 110 stop bits ....................... 76, 98, 107, 110 stop mode.......................................... 20 stream mode........................ 78, 98, 104 sub-display ...............