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A&D SW-150KL Instruction Manual

Manual is about: Super Washdown Scales

Summary of SW-150KL

  • Page 1

    S s w w s s e e r r i i e e s s s s u u p p e e r r w w a a s s h h d d o o w w n n s s c c a a l l e e s s sw-6ks / sw-15ks sw-15km / sw-30km / sw-60km / sw-150km sw-60kl / sw-150kl 1wmpd4002080

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    © 2010 a&d company, limited. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into any language in any form by any means without the written permission of a&d company, limited. The contents of this manual and the specifications of the instru...

  • Page 3: Contents

    1 contents 1. Compliance ..................................................................................................... 3 2. Introduction .................................................................................................. 4 3. Features..............................................

  • Page 4

    2 13. Options ......................................................................................................... 25 13.1. Using the op-02 sla battery ................................................................ 25 13.1.1. Installing the battery................................................

  • Page 5: 1. Compliance

    3 1. Compliance compliance with fcc rules please note that this equipment generates, uses and can radiate radio frequency energy. This equipment has been tested and has been found to comply with the limits of a class a computing device pursuant to subpart j of part 15 of fcc rules. These rules are d...

  • Page 6: 2. Introduction

    4 2. Introduction this manual describes how the sw series super wash down scales work and how to get the most out of them in terms of performance. Please read this manual completely before using the scale. 3. Features the sw series super wash down scales have the following features: dust-tight and w...

  • Page 7: 4. Precautions

    5 4. Precautions 4.1. Installing the scale caution • ground the scale so that the user will not be subject to an electric shock. • do not handle the ac power cable with wet hands. • the ac plug is not water-resistant. Use an electrical outlet located at a place where the plug will not get wet. • do ...

  • Page 8: 5. Unpacking

    6 5. Unpacking when unpacking, check whether all of the following items are included: instruction manual sw series scale the scale components are different depending on the type of scale. With a display pole (no display stand) with a display stand (no display pole) with no display pole or display st...

  • Page 9: 6. Description of Each Part

    7 6. Description of each part (the above illustration is for scales with a display pole.) display rear side (the above illustration is (the above illustration is for scales with a display pole.) scales with a display stand.) display knobs display knobs display stand ac power cable pole support foot ...

  • Page 10

    8 6.1. Display and symbols display symbols symbol description stable ○ turns on when the weight value is stable. Net ○ turns on when the net weight is displayed. (the tare operation is in progress.) zero ○ turns on when zero is displayed. Turns on when the comparator results are displayed. Weighing ...

  • Page 11

    9 6.2. Switches the switches are touch-sensitive. Three levels of switch sensitivity are available and can be set in the function setting “ key “. When set to “ key 2 “ (high), the switches can be operated with a gloved finger. Switch description on/off switch turns the power on or off. When turned ...

  • Page 12: 7. Setting Up

    10 7. Setting up 7.1. Attaching the display pole to the base sw-m / l series with a display pole 1. Remove the weighing pan from the base. 2. Remove the 4 screws from the lower part of the display pole. 3. Insert the display pole under the base while pulling out the cable into the base and align the...

  • Page 13

    11 7.2. Installing the scale 1. Select the place for installing the scale. Refer to “4. Precautions”. 2. Adjust the level of the base, using the spirit level and leveling feet. Confirm that the bubble is in the center of the level. Sw type with a display pole has an extra foot at the bottom of the p...

  • Page 14: 8. Basic Operation

    12 8. Basic operation 8.1. Turning the power on and off 1. Press the on/off switch to turn the power on. All the display symbols appear and the scale waits for the weight value to become stable. When the optional sealed lead acid (sla) battery (op-02) is used: after all the display symbols appear, t...

  • Page 15

    13 8.2. Selecting a weighing unit in the weighing mode, press the units switch to select a weighing unit. Each time the units switch is pressed, the unit changes as shown below. Using the function setting “ ut-g ”, “kg” and “g” can be switched. Ut-g 0 : to display “kg”. Ut-g 1 : to display “g”. Note...

  • Page 16

    14 8.4. Weight display resolution the weight display resolution is a ratio of the minimum display to the weighing capacity. The sw series has three types of weight display resolution, as shown below. Normal: 1/3,000 high: 1/6,000 or 1/7,500 (depending on the weighing capacity) maximum 1/12,000 or 1/...

  • Page 17: 9. Counting Mode

    15 9. Counting mode determines a unit weight (the weight of one piece) from a known sample quantity, and calculates how many pieces are on the weighing pan using the unit weight. The unit weight is maintained even if the power is turned off. 1. Press the units switch to select “pcs”. (“pcs” = pieces...

  • Page 18: 10. Comparator

    16 10. Comparator five-level and three-level comparators are available. The five-level comparator mode uses four comparator values to compare the weight value and outputs results in five levels of lolo, lo, ok, hi and hihi. The three-level comparator mode uses two comparator values (upper and lower ...

  • Page 19

    17 three-level comparator mode results comparison formula led display lo displayed value (or over in the negative value) ( red led on) ok lo limit value ≤ displayed value ≤ hi limit value ( green led on)） hi hi limit value (or over in the positive value) ( red led on) lo limit value = lower limit va...

  • Page 20

    18 10.2. Entering the comparator values 1. In the weighing mode, press and hold the sample switch to enter the comparator value setting mode. 2. Enter the comparator values using the following switches. Units to shift the blinking digit to the right. Print to increase the value of the blinking digit...

  • Page 21: 11. Calibration

    19 11. Calibration adjusts the scale for accurate weighing. Calibrate the scale in the following cases. When the scale is first installed. When the scale has been moved. When the ambient environment has changed. For regular calibration. 11.1. Gravity acceleration correction when the scale is first u...

  • Page 22

    20 11.2. Calibration using a weight prepare a weight, preferably a weight with the same value as the weighing capacity of the scale to be calibrated. Note that the calibration weight value can be changed. 1. Turn the power on and warm up the scale for at least half an hour. Change the function setti...

  • Page 23

    21 11.3. Restoring the factory set values if the gravity acceleration value or calibration weight value is changed unintentionally, restore those values to the factory setting values, as follows. Make sure that the scale is in the weighing mode (displaying “kg” (“g”), “lb”, “oz” or “pcs”). 1. Press ...

  • Page 24: 12. Functions

    22 12. Functions the scale has function settings to specify the scale performance. The parameters set in the function settings are maintained even if the power is turned off. 12.1. Setting the parameters 1. Turn the power off. 2. Press and hold the tare switch and press the on/off switch to turn the...

  • Page 25

    23 12.3. Function list item parameter description 0 auto power-off disabled auto power-off function poff 1 auto power-off enabled turns the power off automatically 0 normal (1/3,000) 1 high (1/6,000 or 1/7,500) weight display resolution re5o 2 maximum (1/12,000 or 1/15,0 00) changes the minimum disp...

  • Page 26

    24 item parameter description 0 comparator disabled 1 compares all data 2 compares all stable data 3 compares all data of ≥ +5d or ≤ -5d 4 compares stable data of ≥ +5d or ≤ -5d 5 compares data of ≥ +5d comparison conditions cp 6 compares stable data of ≥ +5d sets comparison conditions d = minimum d...

  • Page 27: 13. Options

    25 m4 screw (10 pcs) battery np4-6 “-” (black) wire “-” terminal (black) “+” (red) wire display rear cover “+” terminal (red) display 13. Options 13.1. Using the op-02 sla battery the scale can be operated with a sealed lead acid (sla) battery, available as an option. The scale (with no other option...

  • Page 28

    26 1. Disconnect the ac power cable from the electrical outlet. 2. Loosen the m4 screws and remove the rear cover of the display. Note: take care not to drop the display. 3. Connect the wires inside the display to the battery with much care so that nothing touches the switches. Note: be sure to conn...

  • Page 29

    27 13.2. Op-03 rs-232c / relay output this interface allows the sw scale to be connected to an ad-8121 printer or a personal computer, and the relay outputs for comparator results are also available. When op-03 is installed, the dust-tight and water-tight performance of the scale will be degraded. O...

  • Page 30

    28 1. Disconnect the ac power cable from the electrical outlet. When the battery is installed, make sure that the scale is turned off. 2. Loosen the m4 screws and remove the rear cover of the display. Note: take care not to drop the display. 3. Connect the cables to the external device through the c...

  • Page 31

    29 circuit diagram data format s t , + 0 0 0 0 0 . 0 0 _ k g c r l f header data unit terminator there are 4 headers for the weighing data. St: stable weighing data qt: stable counting data us: unstable weighing data ol: out of weighing range the data consists of 9 characters including the polarity ...

  • Page 32

    30 data example weighing data “kg” (+) s t , + 0 0 1 2 . 3 4 5 _ k g c r l f weighing data “g” (-) s t , - 0 0 0 0 1 2 3 4 _ _ g c r l f counting data “pcs” (+) q t , + 0 0 0 1 2 3 4 5 _ p c c r l f out of weighing range (+) o l , + 9 9 9 9 . 9 9 9 _ k g c r l f data output mode ( prt ) command mode...

  • Page 33

    31 13.2.3. Command mode in the command mode, the scale is controlled by commands that come from an external device such as a personal computer. Command list command description remarks q send data immediately. Z zero the scale when the weight is stable. Same as the zero switch. T tare the scale when...

  • Page 34

    32 command examples (“_” indicates “space” (20h).) the examples below are for the function setting “ ack 1 “ (reply to commands). Request the weight data. Command q c r l f reply s t , + 0 0 1 2 . 3 4 5 _ k g c r l f stable positive data u s , + 0 0 0 7 . 8 9 0 _ k g c r l f unstable positive data o...

  • Page 35

    33 five-level comparator mode…set the hihi limit value. Three-level comparator mode…set the hi limit value. (no reply for the function setting “ ack 0 “.) set the six-digit value excluding the polarity and decimal point. Command h 2 , + 0 0 0 4 0 0 c r l f reply h 2 , + 0 0 0 4 0 0 c r l f five-leve...

  • Page 36

    34 13.3. Op-04 rs-422 / 485 this interface allows a personal computer to connect and control up to 16 scales. When op-04 is installed, the dust-tight and water-tight performance of the scale will be degraded. Op-04 unit includes an interface board, a connector cable (10 pins), two cable glands and t...

  • Page 37

    35 the installation procedure is the same as for op-03. Refer to “13.2.1. Installing op-03”. Set the function settings “ bp5 ”, “ btpr ”, “ prt ”, “ 5if ”, “ adr ” and “ ack ” as necessary. Before using op-04, the function setting “ 5if ” must be set to specify whether rs- 422 or rs-485 is used. To ...

  • Page 38

    36 example of connection rs-422 rs-485 the polarity (a, b) of the host computer signal depends on the computer model. Check the technical manual of the computer. Data format the data format for the rs-422/485 is the same as the rs-232c except the following: when used with the function setting “ 5if ...

  • Page 39

    37 command examples (“_” indicates “space” (20h).) the examples below are for the function setting “ ack 1 “ (reply to commands). The address ## = 23. Request a weight data. Command @ 2 3 q c r l f reply @ 2 3 s t , + 0 0 1 2 . 3 4 5 _ k g c r l f stable data @ 2 3 u s , + 0 0 0 7 . 8 9 0 _ k g c r ...

  • Page 40: 14. Maintenance

    38 14. Maintenance 14.1. Notes on maintenance do not disassemble the scale. Contact your local a&d dealer if the scale needs service or repair. Use the original packaging for transportation. Do not use organic solvents to clean the scale. Use a warm lint free cloth dampened with a mild detergent. Ca...

  • Page 41: 15. Specifications

    39 15. Specifications 15.1. Specifications model sw-6ks sw-15ks sw-15km sw-30km weighing capacity 6 15 15 30 0.002 0.005 0.005 0.01 0.001 * 0.002 * 0.002 * 0.005 * kg minimum display 0.0005 0.001 0.001 0.002 weighing capacity 6000 15000 15000 30000 2 5 5 10 1 * 2 * 2 * 2 * g minimum display 0.5 1 1 ...

  • Page 42

    40 model sw-60km sw-150km sw-60kl sw-150kl weighing capacity 60 150 60 150 0.02 0.05 0.02 0.05 0.01 * 0.02 * 0.01 * 0.02 * kg minimum display 0.005 0.01 0.001 0.002 weighing capacity 130 330 130 330 0.05 0.1 0.05 0.1 0.02* 0.05* 0.02* 0.05* lb minimum display 0.01 0.02 0.01 0.02 weighing capacity 21...

  • Page 43

    41 15.2. External dimensions ● sw-6ks / sw-15ks (with a display pole) ● sw-15km / sw-30km / sw-60km / sw-150km (with a display pole) unit: mm 0/ 30 /60 /90° φ 42.7 202 179 ac power cable 98 35 3. 5 0/ 30 /60 /90° φ 42.7 331 228 72 2. 5 11 7. 5 ac power cable.

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    42 ● sw-60kl / sw-150kl (with a display pole) ● display with a stand attached unit: mm 315 283 15 2 .5 19 7.5 250 90 70 6- 5 φ 135.9 110 0/ 30 /60 /90° 481 φ 42.7 318 126 .5 72 2. 5 ac power cable.

  • Page 45: Gravity Acceleration Map

    43 gravity acceleration map values of gravity at various locations amsterdam 9.813 m/s 2 manila 9.784 m/s 2 athens 9.807 m/s 2 melbourne 9.800 m/s 2 auckland nz 9.799 m/s 2 mexico city 9.779 m/s 2 bangkok 9.783 m/s 2 milan 9.806 m/s 2 birmingham 9.813 m/s 2 new york 9.802 m/s 2 brussels 9.811 m/s 2 ...

  • Page 46

    44 world map.