A.J.Antunes CTX-200L Equipment Manual

Manual is about: Club toaster

Summary of CTX-200L

  • Page 1

    Club toaster ctx-200l 1 p/n 1011038 06/09 mcdonald’s club toaster model ctx-200l manufacturing numbers 9210831 & 9210832 place this manual in the toaster section of your equipment manual. Manufactured exclusively for mcdonald’s® by a.J. Antunes & co. 180 kehoe blvd. Carol stream, illinois 60188, u.S...

  • Page 2: Club Toaster Ctx-200L

    Club toaster ctx-200l 2 p/n 1011038 06/09 mcdonald’s general this manual is produced for the club toaster. The club toaster is designed to toast the club portion of buns using an inclined platen conveyor. The club toaster uses contact toasting on both sides to provide an evenly toasted product. This...

  • Page 3: Club Toaster Ctx-200L

    Club toaster ctx-200l 3 p/n 1011038 06/09 mcdonald’s specifications caution all electrical connections must be in accordance with local electrical codes and any other applicable codes. Warning electrical shock hazard. Failure to follow the instructions in this manual could result in serious injury o...

  • Page 4: Club Toaster Ctx-200L

    Club toaster ctx-200l 4 p/n 1011038 06/09 mcdonald’s throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. Important safety information in addition to the warnings and cautions in this...

  • Page 5: Club Toaster Ctx-200L

    Club toaster ctx-200l 5 p/n 1011038 06/09 mcdonald’s location when placing the toaster into service, pay attention to the following guidelines: • makesurepowerisoffandthetoasterisatroom temperature. • donotblockorcoveranyopeningsontheunit. • donotimmersecordorpluginwater. • keepcordawayfromheatedsur...

  • Page 6: Club Toaster Ctx-200L

    Club toaster ctx-200l 6 p/n 1011038 06/09 mcdonald’s assembling the unit assemble the unit as shown in figures 1 and 2. Installation (continued) figure 2. Club toaster accessories and placement bun feeder (can be installed to the right or the left side of the toaster depending on placement of both t...

  • Page 7: Club Toaster Ctx-200L

    Club toaster ctx-200l 7 p/n 1011038 06/09 mcdonald’s operating instructions follow these steps to start the club toaster: 1. Turn on the power switch located at the back of the unit. There will be a 20-second countdown as the unit sets defaults. 2. The unit will start to warm up and will show the wa...

  • Page 8: Club Toaster Ctx-200L

    Club toaster ctx-200l 8 p/n 1011038 06/09 mcdonald’s operation (continued) club toaster settings the following table describes the recommended club toaster operating settings. Setting value bottom temp. (lower platen) 570°f (299°c) top temp (upper platen) 570°f (299°c) speed (17 seconds) 2300 note: ...

  • Page 9: Club Toaster Ctx-200L

    Club toaster ctx-200l 9 p/n 1011038 06/09 mcdonald’s purging products from the toaster during normal operation, if it ever becomes necessary to purge a product from the toaster, follow these steps: 1. While in ready or wait mode, press and hold the next button until the product have been purged from...

  • Page 10: Club Toaster Ctx-200L

    Club toaster ctx-200l 10 p/n 1011038 06/09 mcdonald’s daily cleaning 1. Turn the power off. 2. The toaster enters a cool down mode and dis- plays ok to clean. The fans continue to run. This cool down mode continues for 45 minutes and shuts the unit down automatically when com- plete. Note: you do no...

  • Page 11: Club Toaster Ctx-200L

    Club toaster ctx-200l 11 p/n 1011038 06/09 mcdonald’s figure 9. Cleaning the belt wraps note: do not clean the belt wraps while they are turning. Maintenance (continued) cleaning and sanitizing the belt wraps 1. Open the front cover and top cover (figure 8). Press ct (figure 7) to temporarily stop t...

  • Page 12: Club Toaster Ctx-200L

    Club toaster ctx-200l 12 p/n 1011038 06/09 mcdonald’s push both bottom rollers up and down to lock into place. This loosens belt wraps. Figure 10. Loosening belt wraps unhook end of belt wrap from pins figure 11. Disconnecting belt wraps maintenance (continued) replacing belt wraps over time, the be...

  • Page 13: Club Toaster Ctx-200L

    Club toaster ctx-200l 13 p/n 1011038 06/09 mcdonald’s maintenance (continued) lift both bottom rollers up and pull down to lock into place. This tightens belt wraps. Figure 14. Restoring belt wrap tension installing belt wraps follow this procedure to install new belt wraps. Note: install belt wraps...

  • Page 14: Club Toaster Ctx-200L

    Club toaster ctx-200l 14 p/n 1011038 06/09 mcdonald’s problem possible cause corrective action no display. No light on power switch. Unit not plugged in. Plug the power cord into the appro- priate outlet. Hi-limit thermostats are tripped. Reset hi-limit thermostats. Circuit breaker tripped. Reset ci...

  • Page 15: Club Toaster Ctx-200L

    Club toaster ctx-200l 15 p/n 1011038 06/09 mcdonald’s troubleshooting (continued) problem possible cause corrective action the unit displays the following mes- sage: upper sensor fail lower sensor fail note: a thermocouple which has become grounded will cause erratic controller behavior the thermoco...

  • Page 16: Club Toaster Ctx-200L

    Club toaster ctx-200l 16 p/n 1011038 06/09 mcdonald’s replacement parts 9 12 11 10 7 prgm prev mot or pltn pltn next adjust sel ect ct 85 49 53 20 21 54 18 19 34 32 55 93 92 70 33 35 81 12 13 74 71 2 23 23 89 12 56 32 8 10 16 17 caution to avoid possible personal injury and/or damage to the unit, al...

  • Page 17: Club Toaster Ctx-200L

    Club toaster ctx-200l 17 p/n 1011038 06/09 mcdonald’s 1 59 36 58 42 83 88 30 28 89 82 76 75 club club 84 84 88 12 10 11 7 29 22 96 79 80 38 38 14 60 48 90 9 16 17 10 8 12 67 replacement parts (continued).

  • Page 18: Club Toaster Ctx-200L

    Club toaster ctx-200l 18 p/n 1011038 06/09 mcdonald’s item part no. Description qty. Item part no. Description qty. 1 0011957 bun collection chute assembly 1 2 0011958 rh frame assembly 1 3 0021386 bearing bracket wldmnt-rh 2 7 0504484 retainer, bearing 2 8 0504493 bracket, tensioner 4 9 0504494 pla...

  • Page 19: Club Toaster Ctx-200L

    Club toaster ctx-200l 19 p/n 1011038 06/09 mcdonald’s wiring diagram 1 10 12 24 13 6 6 8 9 2 3 4 4 9 # [ ] [ 1 2 11 12 4 7 2 10 11 12 13 5 11 l1 l2 g l1 l2 l3 c1 t1 t2 t3 a b tb1 c1 b1 a2 b2 a1 a1 a2 b1 b2 ssr1 off = ut on = ct m1-3 display board i/o board f1 m1 j110-2] j110-3] j110-4] j110-7] j105]...

  • Page 20

    A.J. Antunes & co. Headquarters/manufacturing 180 kehoe boulevard carol stream, illinois 60188 usa phone (630) 784-1000 toll free (800) 253-2991 fax: (630) 784-1650 antunes equipment manufacturing (suzhou) ltd., 9 hou ju road, building #24, s&t park, snd suzhou, jiangsu, china 215011 phone: 86-512-6...