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ABB ACS355 series User Manual

Other manuals for ACS355 series: Application Manual, User Manual
Manual is about: function blocks for Siemens PLC’s

Summary of ACS355 series

  • Page 1

    Abb machinery drives user’s manual acs355 drives.

  • Page 2

    List of related manuals you can find manuals and other product documents in pdf format on the internet. See section document library on the internet on the inside of the back cover. For manuals not available in the document library, contact your local abb representative. Drive manuals and guides cod...

  • Page 3: User’S Manual

    User’s manual acs355 1. Safety table of contents 4. Mechanical installation 6. Electrical installation 8. Start-up, control with i/o and id run 3aua0000066143 rev d en effective: 2018-01-01 2018 abb oy. All rights reserved..

  • Page 5: Table of Contents

    5 table of contents list of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. Safety what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 us...

  • Page 6

    6 5. Planning the electrical installation what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 implementing the ac power line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 using a...

  • Page 7

    7 7. Installation checklist what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 checking the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 8. St...

  • Page 8

    8 alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 default i/o connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 motor potentiometer macro . . . . . ...

  • Page 9

    9 diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 settings . . . . . . . . ...

  • Page 10

    10 dc undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 drive temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 short-circuit . . . . . . . . . . . . . ....

  • Page 11

    11 example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 safe torque off (sto) functio...

  • Page 12

    12 55 fba data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 84 sequence prog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 98 options . . . . . . . . . . . . . . . . . . . ....

  • Page 13

    13 fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 alarm messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 alarms generated by the basic con...

  • Page 14

    14 ce marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391 compliance with the european emc directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391 compliance with en 61800-3:2004 . . . . . . . . ....

  • Page 15

    15 21. appendix: safe torque off (sto) what this appendix contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  417 description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    16.

  • Page 17: Safety

    Safety 17 1 safety what this chapter contains the chapter contains safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions ...

  • Page 18

    18 safety safety in installation and maintenance these warnings are intended for all who work on the drive, motor cable or motor. Electrical safety warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. Only qualified electricians are allowed to ...

  • Page 19

    Safety 19 permanent magnet synchronous motor drives these are additional warnings concerning permanent magnet synchronous motor drives. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Warning! Do not work on the drive when the permanent magnet synchronous mo...

  • Page 20

    20 safety safe start-up and operation these warnings are intended for all who plan the operation, start up or operate the drive. Electrical safety permanent magnet synchronous motor drives these warnings concern permanent magnet synchronous motor drives. Ignoring the instructions can cause physical ...

  • Page 21: Introduction to The Manual

    Introduction to the manual 21 2 introduction to the manual what this chapter contains the chapter describes applicability, target audience and purpose of this manual. It describes the contents of this manual and refers to a list of related manuals for more information. The chapter also contains a fl...

  • Page 22

    22 introduction to the manual contents of this manual the manual consists of the following chapters: • safety (page 17 ) gives safety instructions you must follow when installing, commissioning, operating and servicing the drive. • introduction to the manual (this chapter, page 21 ) describes applic...

  • Page 23

    Introduction to the manual 23 maintenance instructions and led indicator descriptions. • technical data (page 373 ) contains technical specifications of the drive, eg, ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for ce and other marks. • dimension ...

  • Page 24

    24 introduction to the manual quick installation and commissioning flowchart task see identify the frame size of your drive: r0…r4. Operation principle and hardware description : type designation key on page 31 technical data : ratings on page 374 plan the installation: select the cables, etc. Check...

  • Page 25

    Introduction to the manual 25 terms and abbreviations term/abbreviation explanation acs-cp-a assistant control panel, advanced operator keypad for communication with the drive acs-cp-c basic control panel, basic operator keypad for communication with the drive acs-cp-d assistant control panel for as...

  • Page 26

    26 introduction to the manual inverter converts direct current and voltage to alternating current and voltage. It system type of supply system that has no (low-impedance) connection to ground/earth. Lrfi series of optional emc filters lsw least significant word macro pre-defined default values of pa...

  • Page 27: Operation Principle and

    Operation principle and hardware description 27 3 operation principle and hardware description what this chapter contains the chapter briefly describes the operation principle, layout, type designation label and type designation information. It also shows a general diagram of power connections and c...

  • Page 28

    28 operation principle and hardware description product overview layout the layout of the drive is presented below. The construction of the different frame sizes r0…r4 varies to some extent. 1 cooling outlet through top cover 2 mounting holes 3 panel cover (a) / basic control panel (b) / assistant c...

  • Page 29

    Operation principle and hardware description 29 overview of power and control connections the diagram gives an overview of connections. I/o connections are parameterable. See chapter application macros on page 107 for i/o connections for the different macros and chapter electrical installation on pa...

  • Page 30

    30 operation principle and hardware description type designation label the type designation label is attached to the left side of the drive. An example label and explanation of the label contents are shown below. Acs355-03e-08a8-4 ip20 / ul open type lll llllllllll llllllllll lllllllll lll llll ul t...

  • Page 31

    Operation principle and hardware description 31 type designation key the type designation contains information on the specifications and configuration of the drive. You find the type designation on the type designation label attached to the drive. The first digits from the left express the basic con...

  • Page 32

    32 operation principle and hardware description.

  • Page 33: Mechanical Installation

    Mechanical installation 33 4 mechanical installation what this chapter contains the chapter tells how to check the installation site, unpack, check the delivery and install the drive mechanically. Checking the installation site the drive may be installed on the wall or in a cabinet. Check the enclos...

  • Page 34

    34 mechanical installation floor the floor/material below the installation should be non-flammable. Free space around the drive the required free space for cooling above and below the drive is 75 mm (3 in). No free space is required on the sides of the drive, so drives can be mounted immediately nex...

  • Page 35

    Mechanical installation 35 unpacking the drive (1) is delivered in a package that also contains the following items (frame size r1 shown in the figure): • plastic bag (2) including clamping plate (also used for i/o cables in frame sizes r3 and r4), i/o clamping plate (for frame sizes r0…r2), fieldbu...

  • Page 36

    36 mechanical installation installing the instructions in this manual cover drives with the ip20 degree of protection. To comply with nema 1, use the mul1-r1, mul1-r3 or mul1-r4 option kit, which is delivered with multilingual installation instructions (3afe68642868, 3afe68643147 or 3aua0000025916, ...

  • Page 37

    Mechanical installation 37 on din rail 1. Click the drive to the rail. To detach the drive, press the release lever on top of the drive (1b). 1 1b.

  • Page 38

    38 mechanical installation fasten clamping plates note: make sure that you do not throw the clamping plates away as they are required for proper grounding of the power and control cables as well as the fieldbus option. 1. Fasten the clamping plate (a) to the plate at the bottom of the drive with the...

  • Page 39: Planning The Electrical

    Planning the electrical installation 39 5 planning the electrical installation what this chapter contains the chapter contains the instructions that you must follow when checking the compatibility of the motor and drive, and selecting cables, protections, cable routing and way of operation for the d...

  • Page 40

    40 planning the electrical installation selecting the supply disconnecting device (disconnecting means) install a hand-operated supply disconnecting device (disconnecting means) between the ac power source and the drive. The disconnecting device must be of a type that can be locked to the open posit...

  • Page 41

    Planning the electrical installation 41 when more than 4 motors need to be controlled by one drive, contact your local abb representative. Selecting the power cables general rules dimension the input power and motor cables according to local regulations . • the input power and the motor cables must ...

  • Page 42

    42 planning the electrical installation alternative power cable types power cable types that can be used with the drive are presented below. Motor cable shield to function as a protective conductor, the shield must have the same cross-sectional area as the phase conductors when they are made of the ...

  • Page 43

    Planning the electrical installation 43 additional us requirements type mc continuous corrugated aluminum armor cable with symmetrical grounds or shielded power cable is recommended for the motor cables if metallic conduit is not used. The power cables must be rated for 75 °c (167 °f). Conduit where...

  • Page 44

    44 planning the electrical installation selecting the control cables general rules all analog control cables and the cable used for the frequency input must be shielded. Use a double-shielded twisted pair cable (figure a, for example jamak by draka nk cables) for analog signals. Employ one individua...

  • Page 45

    Planning the electrical installation 45 routing the cables route the motor cable away from other cable routes. Motor cables of several drives can be run in parallel installed next to each other. It is recommended that the motor cable, input power cable and control cables are installed on separate tr...

  • Page 46

    46 planning the electrical installation protecting the drive, input power cable, motor and motor cable in short-circuit situations and against thermal overload protecting the drive and input power cable in short-circuit situations arrange the protection according to the following guidelines. 1) size...

  • Page 47

    Planning the electrical installation 47 protecting the motor against thermal overload according to regulations, the motor must be protected against thermal overload and the current must be switched off when overload is detected. The drive includes a motor thermal protection function that protects th...

  • Page 48

    48 planning the electrical installation protecting the contacts of relay outputs inductive loads (relays, contactors, motors) cause voltage transients when switched off. Equip inductive loads with noise attenuating circuits (varistors, rc filters [ac] or diodes [dc]) in order to minimize the emc emi...

  • Page 49: Electrical Installation

    Electrical installation 49 6 electrical installation what this chapter contains the chapter tells how to check the insulation of the assembly and the compatibility with it (ungrounded) and corner-grounded tn systems as well as connect power cables and control cables. Warning! The work described in t...

  • Page 50

    50 electrical installation motor and motor cable check the insulation of the motor and motor cable as follows: 1. Check that the motor cable is connected to the motor and disconnected from the drive output terminals u2, v2 and w2. 2. Measure the insulation resistance between each phase conductor and...

  • Page 51

    Electrical installation 51 connecting the power cables connection diagram u2 v2 w2 input 1) drive output u1/l v1/n w1 motor 3 ~ v1 u1 w1 pe pe l1/l l2/n l3 1) ground the other end of the pe conductor at the distribution board. 2) use a separate grounding cable if the conductivity of the cable shield...

  • Page 52

    52 electrical installation connection procedure 1. Strip the input power cable. Ground the bare shield of the cable (if any) 360 degrees under the grounding clamp. Fasten the grounding conductor (pe) of the input power cable under the grounding clamp. Connect the phase conductors to the u1, v1 and w...

  • Page 53

    Electrical installation 53 connecting the control cables i/o terminals the figure below shows the i/o terminals. Tightening torque is 0.4 n·m / 3.5 lbf·in. Voltage and current selection for analog inputs switch s1 selects voltage (0 [2]…10 v / -10…10 v) or current (0 [4]…20 ma / -20…20 ma) as the si...

  • Page 54

    54 electrical installation voltage and current connection for analog inputs bipolar voltage (-10…10 v) and current (-20…20 ma) are also possible. If a bipolar connection is used instead of a unipolar one, see section programmable analog inputs on page 132 for how to set parameters accordingly. Pnp a...

  • Page 55

    Electrical installation 55 connection examples of two-wire and three-wire sensors hand/auto, pid control, and torque control macros (see section application macros , pages 114 , 115 and 116 , respectively) use analog input 2 (ai2). The macro wiring diagrams on these pages use an externally powered s...

  • Page 56

    56 electrical installation the default i/o connections for the abb standard macro are given in the figure below. X1a 1 scr signal cable shield (screen) 2 ai1 output frequency reference : 0…10 v 1) 3 gnd analog input circuit common 4 +10v reference voltage: +10 v dc, max. 10 ma 5 ai2 not in use by de...

  • Page 57

    Electrical installation 57 connection procedure 1. Remove the terminal cover by simultaneously pushing the recess and sliding the cover off the frame. 2. Analog signals : strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp. 3. Connect the cond...

  • Page 58

    58 electrical installation.

  • Page 59: Installation Checklist

    Installation checklist 59 7 installation checklist what this chapter contains this chapter contains a list for checking the mechanical and electrical installation of the drive. Checking the installation check the mechanical and electrical installation of the drive before start-up. Go through the che...

  • Page 60

    60 installation checklist the drive is grounded properly. The input power voltage matches the drive nominal input voltage. The input power connections at u1/l, v1/n and w1 are ok and tightened with the correct torque. Appropriate input power fuses and disconnector are installed. The motor connection...

  • Page 61: Id Run

    Start-up, control with i/o and id run 61 8 start-up, control with i/o and id run what this chapter contains the chapter tells how to: • perform the start-up • start, stop, change the direction of the motor rotation and adjust the speed of the motor through the i/o interface • perform an identificati...

  • Page 62

    62 start-up, control with i/o and id run starting up the drive warning! The start-up may only be carried out by a qualified electrician. The safety instructions given in chapter safety on page 17 must be followed during the start-up procedure. The drive will start up automatically at power-up if the...

  • Page 63

    Start-up, control with i/o and id run 63 performing a manual start-up for the manual start-up, you can use the basic control panel or the assistant control panel. The instructions below are valid for both control panels, but the displays shown are the basic control panel displays, unless the instruc...

  • Page 64

    64 start-up, control with i/o and id run 4. Find the appropriate parameter in the group with keys / . 5. Press and hold for about two seconds until the parameter value is shown with under the value. 6. Change the value with keys / . The value changes faster while you keep the key pressed down. 7. Sa...

  • Page 65

    Start-up, control with i/o and id run 65 permanent magnet synchronous motor nameplate example: • motor nominal voltage (parameter 9905 ). For permanent magnet synchronous motors, enter the back emf voltage at nominal speed here. Otherwise use nominal voltage and perform id run. If the voltage is giv...

  • Page 66

    66 start-up, control with i/o and id run select the motor identification method (parameter 9910 ). The default value 0 ( off/idmagn ) using the identification magnetization is suitable for most applications. It is applied in this basic start-up procedure. Note however that this requires that paramet...

  • Page 67

    Start-up, control with i/o and id run 67 • invert the phases by changing the value of parameter 9914 to the opposite, ie, from 0 ( no ) to 1 ( yes ), or vice versa. • verify your work by applying input power and repeating the check as described above. Speed limits and acceleration/deceleration times...

  • Page 68

    68 start-up, control with i/o and id run performing a guided start-up to be able to perform the guided start-up, you need the assistant control panel. Guided start-up is applicable to ac induction motors. Before you start, ensure that you have the motor nameplate data on hand. Power-up apply input p...

  • Page 69

    Start-up, control with i/o and id run 69 select the application macro according to which the control cables are connected. Continue with the application set-up. After completing a set-up task, the start-up assistant suggests the next one. • press (when is highlighted) to continue with the suggested ...

  • Page 70

    70 start-up, control with i/o and id run controlling the drive through the i/o interface the table below instructs how to operate the drive through the digital and analog inputs when: • the motor start-up is performed, and • the default (standard) parameter settings are valid. Displays of the basic ...

  • Page 71

    Start-up, control with i/o and id run 71 performing the id run the drive estimates motor characteristics automatically when the drive is started for the first time and after any motor parameter (group 99 start-up data ) is changed. This is valid when parameter 9910 id run has value 0 ( off/idmagn )....

  • Page 72

    72 start-up, control with i/o and id run id run with the basic control panel change parameter 9910 id run to 1 ( on ). Save the new setting by pressing . If you want to monitor actual values during the id run, go to the output mode by pressing repeatedly until you get there. Press to start the id ru...

  • Page 73

    Start-up, control with i/o and id run 73 after the id run is completed, the alarm display is not shown any more. If the id run fails, the fault display presented on the right is shown. Id run fail fault 00:00 loc fault 11.

  • Page 74

    74 start-up, control with i/o and id run.

  • Page 75: Control Panels

    Control panels 75 9 control panels what this chapter contains the chapter describes the control panel keys, led indicators and display fields. It also instructs in using the panel in control, monitoring and changing the settings. About control panels use a control panel to control the acs355, read s...

  • Page 76

    76 control panels applicability the manual is applicable to panels with the panel revisions and the panel firmware versions given in the table below. To find out the panel revision, see the label on the back of the panel. An example label and explanation of the label contents are shown below. To fin...

  • Page 77

    Control panels 77 overview the following table summarizes the key functions and displays on the basic control panel. No. Use 1 lcd display – divided into five areas: a. Upper left – control location: loc: drive control is local, that is, from the control panel rem: drive control is remote, such as t...

  • Page 78

    78 control panels operation you operate the control panel with the help of menus and keys. You select an option, eg, operation mode or parameter, by scrolling the and arrow keys until the option is visible in the display and then pressing the key. With the key, you return to the previous operation l...

  • Page 79

    Control panels 79 how to find out the panel firmware version how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. Step action display 1. I...

  • Page 80

    80 control panels how to change the direction of the motor rotation you can change the direction of the motor rotation in any mode. Output mode in the output mode, you can: • monitor actual values of up to three group 01 operating data signals, one signal at a time • start, stop, change the directio...

  • Page 81

    Control panels 81 reference mode in the reference mode, you can: • set the speed, frequency or torque reference • start, stop, change the direction and switch between local and remote control. How to set the speed, frequency or torque reference step action display 1. Go to the main menu by pressing ...

  • Page 82

    82 control panels parameter mode in the parameter mode, you can: • view and change parameter values • select and modify the signals shown in the output mode • start, stop, change the direction and switch between local and remote control. How to select a parameter and change its value step action dis...

  • Page 83

    Control panels 83 how to select the monitored signals step action display 1. You can select which signals are monitored in the output mode and how they are displayed with group 34 panel display parameters. See page 82 for detailed instructions on changing parameter values. By default, the display sh...

  • Page 84

    84 control panels copy mode the basic control panel can store a full set of drive parameters and up to three user sets of drive parameters to the control panel. Uploading and downloading can be performed in local control. The control panel memory is non-volatile. In the copy mode, you can do the fol...

  • Page 85

    Control panels 85 how to upload and download parameters for the upload and download functions available, see above. Note that the drive has to be in local control for uploading and downloading. Basic control panel alarm codes in addition to the faults and alarms generated by the drive (see chapter f...

  • Page 86

    86 control panels assistant control panel features the assistant control panel features: • alphanumeric control panel with an lcd display • language selection for the display • start-up assistant to ease drive commissioning • copy function – parameters can be copied to the control panel memory for l...

  • Page 87

    Control panels 87 overview the following table summarizes the key functions and displays on the assistant control panel. No. Use 1 status led – green for normal operation. If led is flashing, or red, see section leds on page 372 . 2 lcd display – divided into three main areas: a. Status line – varia...

  • Page 88

    88 control panels status line the top line of the lcd display shows the basic status information of the drive. Operation you operate the control panel with menus and keys. The keys include two context- sensitive soft keys, whose current function is indicated by the text shown in the display above ea...

  • Page 89

    Control panels 89 initially, the panel is in the output mode, where you can start, stop, change the direction, switch between local and remote control, modify the reference value and monitor up to three actual values. To do other tasks, go first to the main menu and select the appropriate mode on th...

  • Page 90

    90 control panels how to get help how to find out the panel version step action display 1. Press to read the context-sensitive help text for the item that is highlighted. If help text exists for the item, it is shown on the display. 2. If the whole text is not visible, scroll the lines with keys and...

  • Page 91

    Control panels 91 how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. Step action display 1. • to switch between remote control (rem show...

  • Page 92

    92 control panels output mode in the output mode, you can: • monitor actual values of up to three signals in group 01 operating data • change the direction of the motor rotation • set the speed, frequency or torque reference • adjust the display contrast • start, stop, change the direction and switc...

  • Page 93

    Control panels 93 how to set the speed, frequency or torque reference how to adjust the display contrast parameters mode in the parameters mode, you can: • view and change parameter values • start, stop, change the direction and switch between local and remote control. Step action display 1. If you ...

  • Page 94

    94 control panels how to select a parameter and change its value step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressing repeatedly until you get to the main menu. 2. Go to the parameters mode by selecting parameters on the menu with keys and , and...

  • Page 95

    Control panels 95 how to select the monitored signals step action display 1. You can select which signals are monitored in the output mode and how they are displayed with group 34 panel display parameters. See page 94 for detailed instructions on changing parameter values. By default, the display sh...

  • Page 96

    96 control panels assistants mode when the drive is first powered up, the start-up assistant guides you through the setup of the basic parameters. The start-up assistant is divided into assistants, each of which is responsible for the specification of a related parameter set, for example motor set-u...

  • Page 97

    Control panels 97 4. • to specify a new value, press keys and . • to ask for information on the requested parameter, press key . Scroll the help text with keys and . Close the help by pressing . 5. • to accept the new value and continue to the setting of the next parameter, press . • to stop the ass...

  • Page 98

    98 control panels changed parameters mode in the changed parameters mode, you can: • view a list of all parameters that have been changed from the macro default values • change these parameters • start, stop, change the direction and switch between local and remote control. How to view and edit chan...

  • Page 99

    Control panels 99 fault logger mode in the fault logger mode, you can: • view the drive fault history of maximum ten faults (after a power off, only the three latest faults are kept in the memory) • see the details of the three latest faults (after a power off, the details of only the most recent fa...

  • Page 100

    100 control panels time and date mode in the time and date mode, you can: • show or hide the clock • change date and time display formats • set the date and time • enable or disable automatic clock transitions according to the daylight saving changes • start, stop, change the direction and switch be...

  • Page 101

    Control panels 101 • to set the time, select set time on the menu and press . Specify the hours with keys and , and press .Then specify the minutes. Press to save or to cancel your changes. • to set the date, select set date on the menu and press . Specify the first part of the date (day or month de...

  • Page 102

    102 control panels parameter backup mode the parameter backup mode is used to export parameters from one drive to another or to make a backup of the drive parameters. Uploading to the panel stores all drive parameters, including up to three user sets, to the assistant control panel. The full set, pa...

  • Page 103

    Control panels 103 how to upload and download parameters for the upload and download functions available, see above. Note that the drive has to be in local control for uploading and downloading. Step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressi...

  • Page 104

    104 control panels how to view information about the backup step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressing repeatedly until you get to the main menu. 2. Go to the par backup mode by selecting par backup on the menu with keys and , and pres...

  • Page 105

    Control panels 105 i/o settings mode in the i/o settings mode, you can: • check the parameter settings related to any i/o terminal • edit the parameter setting. For example, if “1103: ref1” is listed under ain1 (analog input 1), that is, parameter 1103 ref1 select has value ai1 , you can change its ...

  • Page 106

    106 control panels.

  • Page 107: Application Macros

    Application macros 107 10 application macros what this chapter contains the chapter describes the application macros. For each macro, there is a wiring diagram showing the default control connections (digital and analog i/o). The chapter also explains how to save a user macro and how to recall it. O...

  • Page 108

    108 application macros hand/auto speed control applications where switching between two control devices is needed. Some control signal terminals are reserved for one device, the rest for the other. One digital input selects between the terminals (devices) in use. Pid control process control applicat...

  • Page 109

    Application macros 109 summary of the i/o connections of the application macros the following table gives the summary of the default i/o connections of all application macros. Input/ output macro abb standard 3-wire alternate motor potentiom. Hand/auto pid control torque control ai1 (0…10 v) freq. R...

  • Page 110

    110 application macros abb standard macro this is the default macro. It provides a general purpose i/o configuration with three constant speeds. Parameter values are the default values given in section parameters on page 191 . If you use other than the default connections presented below, see sectio...

  • Page 111

    Application macros 111 3-wire macro this macro is used when the drive is controlled using momentary push-buttons. It provides three constant speeds. To enable the macro, set the value of parameter 9902 applic macro to 2 ( 3-wire ). For the parameter default values, see section default values with di...

  • Page 112

    112 application macros alternate macro this macro provides an i/o configuration adapted to a sequence of di control signals used when alternating the rotation direction of the motor. To enable the macro, set the value of parameter 9902 applic macro to 3 ( alternate ). For the parameter default value...

  • Page 113

    Application macros 113 motor potentiometer macro this macro provides a cost-effective interface for plcs that vary the speed of the motor using only digital signals. To enable the macro, set the value of parameter 9902 applic macro to 4 ( motor pot ). For the parameter default values, see section de...

  • Page 114

    114 application macros hand/auto macro this macro can be used when switching between two external control devices is needed. To enable the macro, set the value of parameter 9902 applic macro to 5 ( hand/auto ). For the parameter default values, see section default values with different macros on pag...

  • Page 115

    Application macros 115 pid control macro this macro provides parameter settings for closed-loop control systems such as pressure control, flow control, etc. Control can also be switched to speed control using a digital input. To enable the macro, set the value of parameter 9902 applic macro to 6 ( p...

  • Page 116

    116 application macros torque control macro this macro provides parameter settings for applications that require torque control of the motor. Control can also be switched to speed control using a digital input. To enable the macro, set the value of parameter 9902 applic macro to 8 ( torque ctrl ). F...

  • Page 117

    Application macros 117 ac500 modbus macro the ac500 modbus application macro configures the acs355 drive communication and control parameters to be applicable with the pre-engineered starter kit for ac500-eco plc and acs355 drive over std modbus connection (fmba-01 adapter). The macro is available i...

  • Page 118

    118 application macros the ac500 modbus application macro default values for the drive parameters correspond to the abb standard macro (parameter 9902 , value 1 ( abb standard ), see section abb standard macro on page 110 ), with the following differences: note : the default slave address of the dri...

  • Page 119

    Application macros 119 user macros in addition to the standard application macros, it is possible to create three user macros. The user macro allows the user to save the parameter settings, including group 99 start-up data , and the results of the motor identification into the permanent memory and r...

  • Page 120

    120 application macros.

  • Page 121: Program Features

    Program features 121 11 program features what this chapter contains the chapter describes program features. For each feature, there is a list of related user settings, actual signals, and fault and alarm messages. Start-up assistant introduction the start-up assistant (requires the assistant control...

  • Page 122

    122 program features default order of the tasks depending on the selection made in the application task (parameter 9902 applic macro ), the start-up assistant decides which consequent tasks it suggests. The default tasks are shown in the table below. Application selection default tasks abb standard ...

  • Page 123

    Program features 123 list of the tasks and the relevant drive parameters depending on the selection made in the application task (parameter 9902 applic macro ), the start-up assistant decides which consequent tasks it suggests. Name description set parameters language select selecting the language 9...

  • Page 124

    124 program features start/stop control selecting the source for start and stop signals of the two external control locations, ext1 and ext2 1001 , 1002 selecting between ext1 and ext2 1102 defining the direction control 1003 defining the start and stop modes 2101 … 2103 selecting the use of run ena...

  • Page 125

    Program features 125 contents of the assistant displays there are two types of displays in the start-up assistant: main displays and information displays. The main displays prompt the user to feed in information. The assistant steps through the main displays. The information displays contain help te...

  • Page 126

    126 program features local control vs. External control the drive can receive start, stop and direction commands and reference values from the control panel or through digital and analog inputs. Embedded fieldbus or an optional fieldbus adapter enables control over an open fieldbus link. A pc equipp...

  • Page 127

    Program features 127 external control when the drive is in external (remote) control, the commands are given through the standard i/o terminals (digital and analog inputs) and/or the fieldbus interface. In addition, it is also possible to set the control panel as the source for the external control....

  • Page 128

    128 program features block diagram: start, stop, direction source for ext1 the figure below shows the parameters that select the interface for start, stop, and direction for external control location ext1 . Block diagram: reference source for ext1 the figure below shows the parameters that select th...

  • Page 129

    Program features 129 reference types and processing the drive can accept a variety of references in addition to the conventional analog input and control panel signals. • the drive reference can be given with two digital inputs: one digital input increases the speed, the other decreases it. • the dr...

  • Page 130

    130 program features reference trimming in reference trimming, the external reference is corrected depending on the measured value of a secondary application variable. The block diagram below illustrates the function. Settings parameter additional information 1102 ref1/2 selection 4230 … 4232 trimmi...

  • Page 131

    Program features 131 example the drive runs a conveyor line. It is speed controlled but the line tension also needs to be taken into account: if the measured tension exceeds the tension setpoint, the speed will be slightly decreased, and vice versa. To accomplish the desired speed correction, the us...

  • Page 132

    132 program features programmable analog inputs the drive has two programmable analog voltage/current inputs. The inputs can be inverted, filtered and the maximum and minimum values can be adjusted. The update cycle for the analog input is 8 ms (12 ms cycle once per second). The cycle time is shorte...

  • Page 133

    Program features 133 programmable analog output one programmable current output (0…20 ma) is available. Analog output signal can be inverted, filtered and the maximum and minimum values can be adjusted. The analog output signals can be proportional to motor speed, output frequency, output current, m...

  • Page 134

    134 program features programmable digital inputs the drive has five programmable digital inputs. The update time for the digital inputs is 2 ms. One digital input (di5) can be programmed as a frequency input. See section frequency input on page 135 . Settings diagnostics parameter additional informa...

  • Page 135

    Program features 135 programmable relay output the drive has one programmable relay output. It is possible to add three additional relay outputs with the optional mrel-01 output relay module. For more information, see mrel-01 output relay module user's manual (3aua0000035974 [english]). With a param...

  • Page 136

    136 program features transistor output the drive has one programmable transistor output. The output can be used either as a digital output or frequency output (0…16000 hz). The update time for the transistor/frequency output is 2 ms. Settings diagnostics actual signals several actual signals are ava...

  • Page 137

    Program features 137 diagnostics motor identification the performance of vector control is based on an accurate motor model determined during the motor start-up. A motor identification magnetization is automatically performed the first time the start command is given. During this first start-up, the...

  • Page 138

    138 program features power loss ride-through if the incoming supply voltage is cut off, the drive will continue to operate by utilizing the kinetic energy of the rotating motor. The drive will be fully operational as long as the motor rotates and generates energy to the drive. The drive can continue...

  • Page 139

    Program features 139 maintenance trigger a maintenance trigger can be activated to show a notice on the panel display when, eg, drive power consumption has exceeded the defined trigger point. Settings parameter group 29 maintenance trig dc hold with the motor dc hold feature, it is possible to lock ...

  • Page 140

    140 program features flux braking the drive can provide greater deceleration by raising the level of magnetization in the motor. By increasing the motor flux, the energy generated by the motor during braking can be converted to motor thermal energy. T (s) f (hz) t br t n 20 40 60 (%) 50 hz / 60 hz f...

  • Page 141

    Program features 141 the drive monitors the motor status continuously, also during the flux braking. Therefore, flux braking can be used both for stopping the motor and for changing the speed. The other benefits of flux braking are: • the braking starts immediately after a stop command is given. The...

  • Page 142

    142 program features critical speeds critical speeds function is available for applications where it is necessary to avoid certain motor speeds or speed bands because of, eg, mechanical resonance problems. The user can define three critical speeds or speed bands. Settings parameter group 25 critical...

  • Page 143

    Program features 143 custom u/f ratio the user can define a u/f curve (output voltage as a function of frequency). This custom ratio is used only in special applications where linear and squared u/f ratio are not sufficient (eg, when motor break-away torque needs to be boosted). Note: the u/f curve ...

  • Page 144

    144 program features speed controller tuning it is possible to manually adjust the controller gain, integration time and derivation time, or let the drive perform a separate speed controller autotune run (parameter 2305 autotune run ). In autotune run, the speed controller is tuned based on the load...

  • Page 145

    Program features 145 settings parameter groups 23 speed control and 20 limits diagnostics actual signal 0102 speed speed control performance figures the table below shows typical performance figures for speed control. 100 t (s) t t n (%) t load n act -n ref n n area t n = rated motor torque n n = ra...

  • Page 146

    146 program features torque control performance figures the drive can perform precise torque control without any speed feedback from the motor shaft. The table below shows typical performance figures for torque control. Scalar control it is possible to select scalar control as the motor control meth...

  • Page 147

    Program features 147 ir compensation for a scalar controlled drive ir compensation is active only when the motor control mode is scalar (see section scalar control on page 146 ). When ir compensation is activated, the drive gives an extra voltage boost to the motor at low speeds. Ir compensation is ...

  • Page 148

    148 program features settings parameters 3010 stall function , 3011 stall frequency and 3012 stall time motor thermal protection the motor can be protected against overheating by activating the motor thermal protection function. The drive calculates the temperature of the motor on the basis of the f...

  • Page 149

    Program features 149 settings parameters 3013 underload func , 3014 underload time and 3015 underload curve earth fault protection the earth fault protection detects earth faults in the motor or motor cable. The protection can be selected to be active during start and run or during start only. An ea...

  • Page 150

    150 program features short-circuit if a short-circuit occurs, the drive will not start and a fault indication is given. Internal fault if the drive detects an internal fault, the drive is stopped and a fault indication is given. Operation limits the drive has adjustable limits for speed, current (ma...

  • Page 151

    Program features 151 supervisions the drive monitors whether certain user selectable variables are within the user- defined limits. The user may set limits for speed, current etc. The supervision status can be indicated through relay or digital output. The supervision functions operate on a 2 ms tim...

  • Page 152

    152 program features process controller pid1 pid1 has two separate sets of parameters ( 40 process pid set 1 , 41 process pid set 2 ). Selection between parameter sets 1 and 2 is defined by a parameter. In most cases when there is only one transducer signal wired to the drive, only parameter set 1 i...

  • Page 153

    Program features 153 the following figure presents the speed/scalar control block diagram for process controller pid1. Pi d ac t pi d 1 o ut 1106 n 11 0 2 sw itch ext 1/ ex t 2 co ntr o l p ane l sw itch l o c/ re m 11 0 1 sw itc h lo ca l r ef p anel re f1 p ane l r ef 2 n va lu e n 11 0 4 li m ite...

  • Page 154

    154 program features settings diagnostics parameter additional information 1101 local control mode reference type selection 1102 ext1 / ext2 selection 1106 pid1 activation 1107 ref2 minimum limit 1501 pid2 output (external controller) connection to ao 9902 pid control macro selection groups 40 proce...

  • Page 155

    Program features 155 sleep function for the process pid (pid1) control the sleep function operates on a 2 ms time level. The block diagram below illustrates the sleep function enable/disable logic. The sleep function can be put into use only when the pid control is active. 1) 1 = activate sleeping 0...

  • Page 156

    156 program features example the time scheme below visualizes the operation of the sleep function. Sleep function for a pid controlled pressure boost pump (when parameter 4022 sleep selection is set to internal ): the water consumption falls at night. As a consequence, the pid process controller dec...

  • Page 157

    Program features 157 diagnostics motor temperature measurement through the standard i/o this section describes the temperature measurement of one motor when the drive i/o terminals are used as the connection interface. Motor temperature can be measured using p t 100 or ptc sensors connected to analo...

  • Page 158

    158 program features it is also possible to monitor motor temperature by connecting a ptc sensor and a thermistor relay between the +24 v dc voltage supply offered by the drive and a digital input. The figure below displays the connection. Warning! According to iec 60664, the connection of the motor...

  • Page 159

    Program features 159 control of a mechanical brake the mechanical brake is used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered. Example the figure below shows a brake control application example. Warning! Make sure that the machinery into which the...

  • Page 160

    160 program features operation time scheme the time scheme below illustrates the operation of the brake control function. See also section state shifts on page 161 . T od t cd n cs t md 1 2 3 4 7 i s / t s i mem / t mem inverter modulating motor magnetized open brake command (ro/do) internal speed r...

  • Page 161

    Program features 161 state shifts 1/1/1 0/1/1 1/1/0 1/1/0 1) 2) 3) 4) 7) 8) 5) 0/0/1 9) 6) a a state (symbol ) - nn: state name - x/y/z: state outputs/operations x = 1 open the brake. The relay output set to brake on/off control energizes. Y = 1 forced start. The function keeps the internal start on...

  • Page 162

    162 program features settings jogging the jogging function is typically used to control a cyclical movement of a machine section. One push button controls the drive through the whole cycle: when it is on, the drive starts, accelerates to a preset speed at a preset rate. When it is off, the drive dec...

  • Page 163

    Program features 163 the function operates on a 2 ms time level note: the jogging is not operational when the drive start command is on. Note: the jogging speed overrides the constant speeds. Note: the jogging uses ramp stop even if parameter 2102 stop function selection is coast . Note: the ramp sh...

  • Page 164

    164 program features it is also possible to activate jogging function 1 or 2 through fieldbus. Jogging function 1 uses constant speed 7 and jogging function 2 uses constant speed 6. Both functions use acceleration/deceleration ramp pair 2. Settings diagnostics parameter additional information 1010 j...

  • Page 165

    Program features 165 real-time clock and timed functions real-time clock the real-time clock has the following features: • four daily times • four weekly times • timed boost function, eg, a constant speed which is on for a certain pre- programmed time. • timer enable with digital inputs • timed cons...

  • Page 166

    166 program features use the control panel to configure the timer in four stages: 1. Enable the timer. Configure how the timer is activated. The timer can be enabled from one of the digital inputs or inverted digital inputs. 2. Set the time period. Define the start and stop times and start and stop ...

  • Page 167

    Program features 167 a parameter which is triggered by a timed function can be connected to only one timed function at a time. Example air conditioning is active on weekdays from 8:00 to 15:30 (8 a.M to 3:30 p.M) and on sundays from 12:00 to 15:00 (12 to 3 p.M). By pressing the extension time switch...

  • Page 168

    168 program features settings timer drive start and stop can be controlled with timer functions. Settings diagnostics parameter additional information 36 timed functions timed functions settings 1001 , 1002 timed start/stop control 1102 timed ext1/ext2 selection 1201 timed constant speed 1 activatio...

  • Page 169

    Program features 169 counter drive start and stop can be controlled with counter functions. The counter function can also be used as state change trigger signal in sequence programming. See section sequence programming on page 169 . Settings diagnostics sequence programming the drive can be programm...

  • Page 170

    170 program features note: by default all sequence programming parameters can be changed even when the sequence programming is active. It is recommended that after the sequence programming parameters are set, parameters are locked with parameter 1602 parameter lock . Settings diagnostics parameter a...

  • Page 171

    Program features 171 state shifts sequence programming enable go to state n (par 8426 , 8427 )* state 1 (par. 8420 … 8424 ) state 2 (par. 8430…8434) state 3 (par. 8440…8444) state 4 (par. 8450…8454) state 5 (par. 8460…8464) state 6 (par. 8470…8474) state 7 (par. 8480…8484) state 8 (par. 8490…8494) g...

  • Page 172

    172 program features example 1 sequence programming is activated by digital input di1. St1: drive is started in reverse direction with -50 hz reference and 10 s ramp time. State 1 is active for 40 s. St2: drive is accelerated to 20 hz with 60 s ramp time. State 2 is active for 120 s. St3: drive is a...

  • Page 173

    Program features 173 example 2 drive is programmed for traverse control with 30 sequences. Sequence programming is activated by digital input di1 st1 st2 st3 st4 additional information par. Setting par. Setting par. Setting par. Setting 8420 st1 ref sel 100% 8430 40% 8440 50% 8450 100% state referen...

  • Page 174

    174 program features st1: drive is started in forward direction with ai1 (ai1 + 50% - 50%) reference and ramp pair 2. State shifts to the next state when reference is reached. All relay and analog outputs are cleared. St2: drive is accelerated with ai1 + 15% (ai1 + 65% - 50%) reference and 1.5 s ram...

  • Page 175

    Program features 175 parameter setting additional information 1002 ext2 commands seq prog start, stop, direction commands for ext2 1102 ext1/ext2 sel ext2 ext2 activation 1106 ref2 select ai1+seq prog sequence programming output as ref2 1201 const speed sel not sel deactivation of constant speeds 14...

  • Page 176

    176 program features st1 st2 st3 st4 additional information par. Setting par. Setting par. Setting par. Setting 8420 st1 ref sel 50% 8430 65% 8440 60% 8450 35% state reference 8421 st1 commands start frw 8431 start frw 8441 start frw 8451 start frw run, direction and stop commands 8422 st1 ramp -0.2...

  • Page 177

    Program features 177 safe torque off (sto) function see appendix: safe torque off (sto) on page 417 . 8464 st5 change dly 0.2 s 8474 0 s 8484 0 s 8494 0 s state change delay 8465 st5 trig to st6 enter setpnt 8475 not sel 8485 not sel 8495 logic val state change trigger 8466 st5 trig to st n suprv1 o...

  • Page 178

    178 program features.

  • Page 179

    Actual signals and parameters 179 12 actual signals and parameters what this chapter contains the chapter describes the actual signals and parameters and gives the fieldbus equivalent values for each signal/parameter. It also contains a table of the default values for the different macros. Terms and...

  • Page 180

    180 actual signals and parameters fieldbus equivalent example: if 2017 max torque 1 (see page 225 ) is set from an external control system, an integer value of 1000 corresponds to 100.0%. All the read and sent values are limited to 16 bits (-32768…32767). Storing the parameters all parameter setting...

  • Page 181

    Actual signals and parameters 181 the default values for the ac500 modbus application macro correspond to the abb standard macro with some differences, see section ac500 modbus macro on page 117 . Note: it is possible to control several functions with one input (di or ai), and there is a chance of m...

  • Page 182

    182 actual signals and parameters differences between the default values in e and u type drives the type designation label shows the type of the drive, see section type designation key on page 31 . The following table lists the differences between the parameter default values in the e and u type dri...

  • Page 183

    Actual signals and parameters 183 actual signals actual signals no. Name/value description fbeq 01 operating data basic signals for monitoring the drive (read-only) 0101 speed & dir calculated motor speed in rpm. A negative value indicates reverse direction. 1 = 1 rpm 0102 speed calculated motor spe...

  • Page 184

    184 actual signals and parameters 0128 pid 1 setpnt setpoint signal (reference) for the process pid1 controller. Unit depends on parameter 4006 units , 4007 unit scale and 4027 pid 1 param set settings. - 0129 pid 2 setpnt setpoint signal (reference) for the pid2 controller. Unit depends on paramete...

  • Page 185

    Actual signals and parameters 185 0144 drive on time lo drive control board power-on time in 2 second ticks (30 ticks = 60 seconds). Counter cannot be reset. 1 = 2 s 0145 motor temp measured motor temperature. Unit depends on the sensor type selected by group 35 motor temp meas parameters. 1 = 1 014...

  • Page 186

    186 actual signals and parameters 0167 seq prog sts status word of the sequence programming: 1 = 1 bit 0 = enabled (1 = enabled) bit 1 = started bit 2 = paused bit 3 = logic value (logic operation defined by parameters 8406 … 8410 ). 0168 seq prog state active state of the sequence programming. 1…8 ...

  • Page 187

    Actual signals and parameters 187 0303 fb sts word 1 a 16-bit data word. See section dcu communication profile on page 333 . 0304 fb sts word 2 a 16-bit data word. See section dcu communication profile on page 333 0305 fault word 1 a 16-bit data word. For the possible causes and remedies and fieldbu...

  • Page 188

    188 actual signals and parameters bit 14 = motor phase bit 15 = outp wiring 0307 fault word 3 a 16-bit data word. For the possible causes and remedies and fieldbus equivalents, see chapter fault tracing on page 349 . Bit 0…2 reserved bit 3 = incompatible sw bit 4 = safe torque off bit 5 = sto1 lost ...

  • Page 189

    Actual signals and parameters 189 0309 alarm word 2 a 16-bit data word. For the possible causes and remedies and fieldbus equivalents, see chapter fault tracing on page 349 . An alarm can be reset by resetting the whole alarm word: write zero to the word. Bit 0 = reserved bit 1 = pid sleep bit 2 = i...

  • Page 190

    190 actual signals and parameters 0406 voltage at flt intermediate circuit voltage in v dc at the time the latest fault occurred 1 = 0.1 v 0407 current at flt motor current in a at the time the latest fault occurred 1 = 0.1 a 0408 torque at flt motor torque as a percentage of the motor nominal torqu...

  • Page 191

    Actual signals and parameters 191 parameters all parameters no. Name/value description def/fbeq 10 start/stop/dir the sources for external start, stop and direction control 1001 ext1 commands defines the connections and the source for the start, stop and direction commands for external control locat...

  • Page 192

    192 actual signals and parameters keypad start, stop and direction commands through control panel when ext1 is active. To control the direction, parameter 1003 direction setting must be request . 8 di1f,2r start, stop and direction commands through digital inputs di1 and di2. Parameter 1003 directio...

  • Page 193

    Actual signals and parameters 193 countr start start when counter limit defined by parameter 1905 counter limit has been exceeded. Stop with counter stop signal. Source for the signal is selected by parameter 1911 cntr s/s command . 25 seq prog start, stop and direction commands through sequence pro...

  • Page 194

    194 actual signals and parameters 11 reference select panel reference type, external control location selection and external reference sources and limits 1101 keypad ref sel selects the type of the reference in local control mode. Ref1(hz/ rpm) ref1(hz/rpm) speed reference in rpm. Frequency referenc...

  • Page 195

    Actual signals and parameters 195 1103 ref1 select selects the signal source for external reference ref1. See section block diagram: reference source for ext1 on page 128 . Ai1 keypad control panel 0 ai1 analog input ai1 1 ai2 analog input ai2 2 ai1/joyst analog input ai1 as joystick. The minimum in...

  • Page 196

    196 actual signals and parameters comm+ai1 summation of fieldbus reference ref1 and analog input ai. See section reference selection and correction on page 320 . 9 comm*ai1 multiplication of fieldbus reference ref1 and analog input ai1. See section reference selection and correction on page 320 . 10...

  • Page 197

    Actual signals and parameters 197 seq prog sequence programming output. See parameter 8420 st1 ref sel . 33 ai1+seq prog addition of analog input ai1 and sequence programming output 34 ai2+seq prog addition of analog input ai2 and sequence programming output 35 odva hz ref odva ac/dc profile speed r...

  • Page 198

    198 actual signals and parameters di3u,4d see parameter 1103 ref1 select . 6 comm see parameter 1103 ref1 select . 8 comm+ai1 see parameter 1103 ref1 select . 9 comm*ai1 see parameter 1103 ref1 select . 10 di3u,4d(rnc) see parameter 1103 ref1 select . 11 di3u,4d(nc) see parameter 1103 ref1 select . ...

  • Page 199

    Actual signals and parameters 199 12 constant speeds constant speed selection and values. See section constant speeds on page 142 . 1201 const speed sel activates the constant speeds or selects the activation signal. Di3,4 not sel no constant speed in use 0 di1 speed defined by parameter 1202 const ...

  • Page 200

    200 actual signals and parameters timed func 1 external speed reference, speed defined by parameter 1202 const speed 1 or speed defined by parameter 1203 const speed 2 is used, depending on the selection of parameter 1209 timed mode sel and the state of timed function 1. See parameter group 36 timed...

  • Page 201

    Actual signals and parameters 201 di1,2,3(inv) constant speed selection through inverted digital inputs di1, di2 and di3. 1 = di active, 0 = di inactive. -12 di3,4,5(inv) see selection di1,2,3(inv) . -13 1202 const speed 1 defines constant speed (or drive output frequency) 1. E: 5.0 hz u: 6.0 hz 0.0...

  • Page 202

    202 actual signals and parameters 1208 const speed 7 defines constant speed (or drive output frequency) 7. Constant speed 7 is used also as jogging speed (see section control of a mechanical brake on page 159 ) or with fault functions ( 3001 ai and 3002 panel comm err ). E: 50.0 hz u: 60.0 hz 0.0…59...

  • Page 203

    Actual signals and parameters 203 cs1/2/3/4 when parameter 1201 const speed sel = timed func 1 … timed func 4 , this timed function selects a constant speed. 1 = timed function active, 0 = timed function inactive. When parameter 1201 const speed sel = timed fun1&2 , timed functions 1 and 2 select a ...

  • Page 204

    204 actual signals and parameters 1302 maximum ai1 defines the maximum %-value that corresponds to maximum ma/(v) signal for analog input ai1. When used as a reference, the value corresponds to the reference maximum setting. 0…20 ma 0…100% 4…20 ma 20…100% -10…10 ma -50…50% example: if ai1 is selecte...

  • Page 205

    Actual signals and parameters 205 14 relay outputs status information indicated through relay output, and relay operating delays. Note: relay outputs 2…4 are available only if the mrel-01 output relay module is connected to the drive. See mrel- 01 output relay module user's manual (3aua0000035974 [e...

  • Page 206

    206 actual signals and parameters ref loss reference or active control location is lost. 20 overcurre nt alarm/fault by overcurrent protection function 21 overvoltag e alarm/fault by overvoltage protection function 22 drive temp alarm/fault by drive overtemperature protection function 23 undervolta ...

  • Page 207

    Actual signals and parameters 207 timed func 1 timed function 1 is active. See parameter group 36 timed functions . 37 timed func 2 timed function 2 is active. See parameter group 36 timed functions . 38 timed func 3 timed function 3 is active. See parameter group 36 timed functions . 39 timed func ...

  • Page 208

    208 actual signals and parameters 1405 ro 1 off delay defines the release delay for relay output ro 1. 0.0 s 0.0…3600.0 s delay time. See the figure for parameter 1404 ro 1 on delay . 1 = 0.1 s 1406 ro 2 on delay see parameter 1404 ro 1 on delay . 0.0 s 1407 ro 2 off delay see parameter 1405 ro 1 of...

  • Page 209

    Actual signals and parameters 209 1503 ao1 content max defines the maximum value for the signal selected with parameter 1501 ao1 content sel . See the figure for parameter 1502 ao1 content min . - x…x setting range depends on the parameter 1501 ao1 content sel setting. - 1504 minimum ao1 defines the...

  • Page 210

    210 actual signals and parameters di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 1602 parameter lock selects the state of the parameter lock. The lock prevents parameter changing from the control panel. Open locked parameter values cannot be changed from the control panel....

  • Page 211

    Actual signals and parameters 211 di3(inv) see selection di1(inv) . -3 di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 1605 user par set chg enables the change of the user parameter set through a digital input. See parameter 9902 applic macro . The change is only allowed wh...

  • Page 212

    212 actual signals and parameters di1(inv) user parameter set control through inverted digital input di1. Falling edge of inverted digital input di1: user parameter set 2 is loaded into use. Rising edge of inverted digital input di1: user parameter set 1 is loaded into use. -1 di2(inv) see selection...

  • Page 213

    Actual signals and parameters 213 di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 1607 param save saves the valid parameter values to the permanent memory. Note: a new parameter value of a standard macro is saved automatically when changed from the panel but not when altere...

  • Page 214

    214 actual signals and parameters di2 see selection di1 . 2 di3 see selection di1 . 3 di4 see selection di1 . 4 di5 see selection di1 . 5 comm fieldbus interface as the source for the inverted start enable (start disable) signal, ie, control word 0302 fb cmd word 2 bit 18 (bit 19 for start enable 2)...

  • Page 215

    Actual signals and parameters 215 1611 parameter view selects the parameter view, ie, which parameters are shown. Note: this parameter is visible only when it is activated by the optional flashdrop device. Flashdrop is designed for fast copying of parameters to unpowered drives. It allows for easy c...

  • Page 216

    216 actual signals and parameters 1803 filter freq in defines the filter time constant for frequency input, ie, the time within which 63% of a step change is reached. See section frequency input on page 135 . 0.1 s 0.0…10.0 s filter time constant 1 = 0.1 s 1804 to mode selects the operation mode for...

  • Page 217

    Actual signals and parameters 217 1812 maximum fo defines the maximum value for frequency output fo. 1000 hz 10…16000 hz maximum frequency. See parameter 1809 fo content min . 1 = 1 hz 1813 filter fo defines the filter time constant for frequency output fo, ie, the time within which 63% of a step ch...

  • Page 218

    218 actual signals and parameters di3 see selection di1 . 3 di4 see selection di1 . 4 di5 see selection di1 . 5 start timer reset at start. Start signal source is selected by parameter 1902 timer start . 6 start (inv) time reset at start (inverted), ie, timer is reset when start signal is deactivate...

  • Page 219

    Actual signals and parameters 219 filtered di5 filtered digital input di5 pulses. When a pulse is detected, the counter value increases by 1. Note: due to filtering, the maximum input signal frequency is 50 hz. 4 1907 counter reset selects the source for the counter reset signal. Not sel di1(inv) co...

  • Page 220

    220 actual signals and parameters overflow counter moves between the minimum and maximum limits and rolls over to the opposite limit, when either the minimum or maximum limit is reached. Minimum and maximum limits are set by parameters 1905 counter limit and 1908 counter res val . Greater value from...

  • Page 221

    Actual signals and parameters 221 di3(inv) see selection di1(inv) . -3 di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 up counts up 0 di1 counter direction selection through digital input di1. 0 = counts up, 1 = counts down. 1 di2 see selection di1 . 2 di3 see selection di1...

  • Page 222

    222 actual signals and parameters 20 limits drive operation limits. Speed values are used in vector control and frequency values are used in scalar control. The control mode is selected by parameter 9904 motor ctrl mode . 2001 minimum speed defines the allowed minimum speed. A positive (or zero) min...

  • Page 223

    Actual signals and parameters 223 2006 undervolt ctrl activates or deactivates the undervoltage control of the intermediate dc link. If the dc voltage drops due to input power cut off, the undervoltage controller will automatically decrease the motor speed in order to keep the voltage above the lowe...

  • Page 224

    224 actual signals and parameters di2 see selection di1 . 2 di3 see selection di1 . 3 di4 see selection di1 . 4 di5 see selection di1 . 5 comm fieldbus interface as the source for the torque limit 1/2 selection, ie, control word 0301 fb cmd word 1 bit 15. The control word is sent by the fieldbus con...

  • Page 225

    Actual signals and parameters 225 comm fieldbus interface as the source for the torque limit 1/2 selection, ie, control word 0301 fb cmd word 1 bit 15. The control word is sent by the fieldbus controller through the fieldbus adapter or embedded fieldbus (modbus) to the drive. For the control word bi...

  • Page 226

    226 actual signals and parameters 2020 brake chopper selects the brake chopper control. When using the drive in a common dc bus system, the parameter must be set to external . When in common dc, the drive cannot feed or receive more power than p n . Inbuilt inbuilt internal brake chopper control. No...

  • Page 227

    Actual signals and parameters 227 dc magn the drive pre-magnetizes the motor with dc current before the start. The pre-magnetizing time is defined by parameter 2103 dc magn time . If parameter 9904 motor ctrl mode value is vector: speed or vector: torq , dc magnetizing guarantees the highest possibl...

  • Page 228

    228 actual signals and parameters scan + boost combines scanning start (starting the drive connected to a rotating motor) and torque boost. See selections scan start and torq boost . If frequency identification fails, torque boost is used. Used only when parameter 9904 motor ctrl mode setting is sca...

  • Page 229

    Actual signals and parameters 229 spd comp rev speed compensation is used for constant distance braking if the direction of rotation is reverse. Speed difference (between used speed and maximum speed) is compensated by running the drive with current speed before the motor is stopped along a ramp. Se...

  • Page 230

    230 actual signals and parameters dc braking dc current braking function active. If parameter 2102 stop function is set to coast , dc braking is applied after the start command is removed. If parameter 2102 stop function is set to ramp , dc braking is applied after the ramp. 2 2105 dc hold speed def...

  • Page 231

    Actual signals and parameters 231 2109 emerg stop sel selects the source for the external emergency stop command. The drive cannot be restarted before the emergency stop command is reset. Note: the installation must include emergency stop devices and any other safety equipment that may be needed. Pr...

  • Page 232

    232 actual signals and parameters 2112 zero speed delay defines the delay for the zero speed delay function. The function is useful in applications where a smooth and quick restarting is essential. During the delay the drive knows accurately the rotor position. No zero speed delay the drive receives...

  • Page 233

    Actual signals and parameters 233 comm fieldbus interface as the source for ramp pair 1/2 selection, ie, control word 0301 fb cmd word 1 bit 10. The control word is sent by the fieldbus controller through the fieldbus adapter or embedded fieldbus (modbus) to the drive. For the control word bits, see...

  • Page 234

    234 actual signals and parameters 2203 deceler time 1 defines the deceleration time 1, ie, the time required for the speed to change from the value defined by parameter 2008 maximum freq (in scalar control) / 2002 maximum speed (in vector control) to zero. The control mode is selected by parameter 9...

  • Page 235

    Actual signals and parameters 235 2205 acceler time 2 defines the acceleration time 2, ie, the time required for the speed to change from zero to the speed defined by parameter 2008 maximum freq (in scalar control) / 2002 maximum speed (in vector control). The control mode is selected by parameter 9...

  • Page 236

    236 actual signals and parameters comm defines bit 13 of command word 1 as the control for forcing the speed to zero. The command word 1 is supplied through fieldbus communication (parameter 0301 ). 7 di1(inv) inverted digital input di1. Defines inverted digital input di 1 as the control for forcing...

  • Page 237

    Actual signals and parameters 237 2302 integration time defines an integration time for the speed controller. The integration time defines the rate at which the controller output changes when the error value is constant. The shorter the integration time, the faster the continuous error value is corr...

  • Page 238

    238 actual signals and parameters 2303 derivation time defines the derivation time for the speed controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation...

  • Page 239

    Actual signals and parameters 239 2304 acc compensati on defines the derivation time for acceleration/(deceleration) compensation. In order to compensate inertia during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is...

  • Page 240

    240 actual signals and parameters 2402 torq ramp down defines the torque reference ramp down time, ie, the minimum time for the reference to decrease from the nominal motor torque to zero. 0.00 s 0.00…120.00 s time 1 = 0.01 s 25 critical speeds speed bands within which the drive is not allowed to op...

  • Page 241

    Actual signals and parameters 241 2505 crit speed 2 hi see parameter 2503 crit speed 1 hi . 0.0 hz / 1 rpm 0.0…599.0 hz / 0…30000 rpm see parameter 2503 . 1 = 0.1 hz / 1 rpm 2506 crit speed 3 lo see parameter 2502 crit speed 1 lo . 0.0 hz / 1 rpm 0.0…599.0 hz / 0…30000 rpm see parameter 2502 . 1 = 0...

  • Page 242

    242 actual signals and parameters 2603 ir comp volt defines the output voltage boost at zero speed (ir compensation). The function is useful in applications with a high break-away torque when vector control cannot be applied. To prevent overheating, set ir compensation voltage as low as possible. No...

  • Page 243

    Actual signals and parameters 243 2606 switching freq defines the switching frequency of the drive. Higher switching frequency results in lower acoustic noise. In multimotor systems, do not change the switching frequency from the default value. See also parameter 2607 switch freq ctrl and section sw...

  • Page 244

    244 actual signals and parameters on (load) the drive is started with 4 khz switching frequency to gain maximum output during the start. After start-up, the switching frequency is controlled towards the selected value (parameter 2607 switch freq ctrl ) if the output current or the temperature allows...

  • Page 245

    Actual signals and parameters 245 2609 noise smoothing enables the noise smoothing function. Noise smoothing distributes the acoustic motor noise over a range of frequencies instead of a single tonal frequency resulting in lower peak noise intensity. A random component with an average of 0 hz is add...

  • Page 246

    246 actual signals and parameters 2619 dc stabilizer enables or disables the dc voltage stabilizer. The dc stabilizer is used to prevent possible voltage oscillations in the drive dc bus caused by motor load or weak supply network. In case of voltage variation, the drive tunes the frequency referenc...

  • Page 247

    Actual signals and parameters 247 2626 spd est bw trim speed estimation bandwidth trimming. Effective only in vector:speed and vector:torque modes. Speed estimation is trimmed to be very dynamic. When the drive is used with non-dynamic loads such as compressors, pumps and fans, this variable can be ...

  • Page 248

    248 actual signals and parameters 2907 user mwh trig defines the trigger point for the drive power consumption counter. Value is compared to parameter 2908 user mwh act value. 0.0 mwh 0.0… 6553.5 mwh megawatt hours. If parameter value is set to zero, the trigger is disabled. 1 = 0.1 mwh 2908 user mw...

  • Page 249

    Actual signals and parameters 249 3002 panel comm err selects how the drive reacts to a control panel communication break. Note: when either of the two external control locations are active, and start, stop and/or direction are through the control panel – 1001 ext1 commands / 1002 ext2 commands = 8 ...

  • Page 250

    250 actual signals and parameters 3005 mot therm prot selects how the drive reacts when the motor overtemperature is detected. Fault not sel protection is inactive. 0 fault the drive trips on fault mot overtemp ( 0009 ) when the temperature exceeds 110 °c, and the motor coasts to stop. 1 alarm the d...

  • Page 251

    Actual signals and parameters 251 3007 mot load curve defines the load curve together with parameters 3008 zero speed load and 3009 break point freq . With the default value 100%, motor overload protection is functioning when the constant current exceeds 127% of the parameter 9906 motor nom curr val...

  • Page 252

    252 actual signals and parameters 3009 break point freq defines the load curve together with parameters 3007 mot load curve and 3008 zero speed load . Example: thermal protection trip times when parameters 3006 … 3008 have default values. 35 hz 1…250 hz drive output frequency at 100% load 1 = 1 hz a...

  • Page 253

    Actual signals and parameters 253 3010 stall function selects how the drive reacts to a motor stall condition. The protection wakes up if the drive has operated in a stall region (see the figure below) longer than the time set by parameter 3012 stall time . In vector control the user defined limit =...

  • Page 254

    254 actual signals and parameters fault the drive trips on fault underload ( 0017 ) and the motor coasts to stop. Note: set parameter value to fault only after the drive id run is performed! If fault is selected, the drive may generate an underload fault during id run. 1 alarm the drive generates al...

  • Page 255

    Actual signals and parameters 255 3017 earth fault selects how the drive reacts when an earth (ground) fault is detected in the motor or the motor cable. Note: disabling earth (ground) fault may void the warranty. Enable disable no action 0 enable the drive trips on fault earth fault ( 0016 ) when t...

  • Page 256

    256 actual signals and parameters 3022 ai2 fault limit defines a fault level for analog input ai2. If parameter 3001 ai is set to fault , the drive trips on fault ai2 loss ( 0008 ) when the analog input signal falls below the set level. Do not set this limit below the level defined by parameter 1304...

  • Page 257

    Actual signals and parameters 257 3029 fault ramp stop enables the emergency ramp stop when the drive faults. 0 disable coast stop used. 0 enable fault ramp stop enabled. The drive stops using an emergency ramp when a non-critical fault occurs. The following critical faults will always cause the coa...

  • Page 258

    258 actual signals and parameters 3104 ar overcurre nt activates/deactivates the automatic reset for the overcurrent fault. Automatically resets fault overcurrent ( 0001 ) after the delay set by parameter 3103 delay time . Disable disable inactive 0 enable active 1 3105 ar overvoltag e activates/dea...

  • Page 259

    Actual signals and parameters 259 32 supervision signal supervision. Supervision status can be monitored with relay or transistor output. See parameter groups 14 relay outputs and 18 freq in & tran out . 3201 superv 1 param selects the first supervised signal. Supervision limits are defined by param...

  • Page 260

    260 actual signals and parameters example 2 : if 3202 superv 1 lim lo > 3203 superv 1 lim hi the lower limit 3203 superv 1 lim hi remains active until the supervised signal exceeds the higher limit 3202 superv 1 lim lo , making it the active limit. The new limit remains active until the supervised s...

  • Page 261

    Actual signals and parameters 261 3205 superv 2 lim lo defines the low limit for the second supervised signal selected by parameter 3204 superv 2 param . Supervision wakes up if the value is below the limit. - x…x setting range depends on parameter 3204 setting. - 3206 superv 2 lim hi defines the hi...

  • Page 262

    262 actual signals and parameters 3305 parameter table displays the version of the parameter table used in the drive. 0000…ffff hex for example, 400e hex 34 panel display selection of actual signals to be displayed on the panel 3401 signal1 param selects the first signal to be displayed on the contr...

  • Page 263

    Actual signals and parameters 263 3404 output1 dsp form defines the format for the displayed signal (selected by parameter 3401 signal1 param ). Direct +/-0 signed/unsigned value. Unit is selected by parameter 3405 output1 unit . Example: pi (3.14159) 0 +/-0.0 1 +/-0.00 2 +/-0.000 3 +0 4 +0.0 5 +0.0...

  • Page 264

    264 actual signals and parameters °f fahrenheit 16 hp horsepower 17 mwh megawatt hour 18 m/s meters per second 19 m3/h cubic meters per hour 20 dm3/s cubic decimeters per second 21 bar bar 22 kpa kilopascal 23 gpm gallons per minute 24 psi pounds per square inch 25 cfm cubic feet per minute 26 ft fo...

  • Page 265

    Actual signals and parameters 265 lb/s pounds per second 53 lb/m pounds per minute 54 lb/h pounds per hour 55 fps feet per second 56 ft/s feet per second 57 inh2o inches of water 58 in wg inches of water gauge 59 ft wg feet on water gauge 60 lbsi pounds per squared inch 61 ms millisecond 62 mrev mil...

  • Page 266

    266 actual signals and parameters 3407 output1 max sets the maximum display value for the signal selected by parameter 3401 signal1 param . See parameter 3402 signal1 min . Note: parameter is not effective if parameter 3404 output1 dsp form setting is direct . - x…x setting range depends on paramete...

  • Page 267

    Actual signals and parameters 267 3416 signal3 min defines the minimum value for the signal selected by parameter 3415 . See parameter 3402 signal1 min . - x…x setting range depends on parameter 3415 signal3 param setting. - 3417 signal3 max defines the maximum value for the signal selected by param...

  • Page 268

    268 actual signals and parameters ptc the function is active. The temperature is supervised using one ptc sensor. Analog output ao feeds constant current through the sensor. The resistance of the sensor increases sharply as the motor temperature rises over the ptc reference temperature (tref), as do...

  • Page 269

    Actual signals and parameters 269 di3 digital input di3. Used when parameter 3501 sensor type value is set to therm(0) / therm(1) . 5 di4 digital input di4. Used when parameter 3501 sensor type value is set to therm(0) / therm(1) . 6 di5 digital input di5. Used when parameter 3501 sensor type value ...

  • Page 270

    270 actual signals and parameters di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 3602 start time 1 defines the daily start time 1. The time can be changed in 2-second steps. 00:00:00 00:00:00… 23:59:58 hours:minutes:seconds. Example: if parameter value is set to 07:00:00, ...

  • Page 271

    Actual signals and parameters 271 3613 stop day 3 see parameter 3605 stop day 1 . See parameter 3605 stop day 1 . 3614 start time 4 see parameter 3602 start time 1 . See parameter 3602 start time 1 . 3615 stop time 4 see parameter 3603 stop time 1 . See parameter 3603 stop time 1 . 3616 start day 4 ...

  • Page 272

    272 actual signals and parameters 3626 timed func 1 src selects the time periods for timed func 1 src . Timed function can consist of 0…4 time periods and a booster. Not sel not sel no time periods selected 0 t1 time period 1 1 t2 time period 2 2 t1+t2 time periods 1 and 2 3 t3 time period 3 4 t1+t3...

  • Page 273

    Actual signals and parameters 273 3628 timed func 3 src see parameter 3626 timed func 1 src . See parameter 3626 timed func 1 src . 3629 timed func 4 src see parameter 3626 timed func 1 src . See parameter 3626 timed func 1 src . 40 process pid set 1 process pid (pid1) control parameter set 1. See s...

  • Page 274

    274 actual signals and parameters 4003 derivation time defines the derivation time for the process pid controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the deri...

  • Page 275

    Actual signals and parameters 275 4007 unit scale defines the decimal point location for pid controller actual values. 1 0…4 example: pi (3.141593) 1 = 1 4008 0% value defines together with parameter 4009 100% value the scaling applied to the pid controller’s actual values. 0.0 x…x unit and range de...

  • Page 276

    276 actual signals and parameters di3u,4d(rnc) digital input di3: reference increase. Digital input di4: reference decrease. Stop command resets the reference to zero. The reference is not saved if the control source is changed from ext1 to ext2, from ext2 to ext1 or from loc to rem. 11 di3u,4d(nc) ...

  • Page 277

    Actual signals and parameters 277 4012 setpoint min defines the minimum value for the selected pid reference signal source. See parameter 4010 set point sel . 0.0% -500.0…500.0% value as a percentage. Example: analog input ai1 is selected as the pid reference source (value of parameter 4010 is ai1 )...

  • Page 278

    278 actual signals and parameters 4015 fbk multiplier defines an extra multiplier for the value defined by parameter 4014 fbk sel . Parameter is used mainly in applications where feedback value is calculated from another variable (eg, flow from pressure difference). 0.000 -32.768… 32.767 multiplier....

  • Page 279

    Actual signals and parameters 279 4019 act1 maximum defines the maximum value for variable act1 if an analog input is selected as a source for act1. See parameter 4016 act1 input . The minimum ( 4018 act1 minimum ) and maximum settings of act1 define how the voltage/current signal received from the ...

  • Page 280

    280 actual signals and parameters 4023 pid sleep level defines the start limit for the sleep function. If the motor speed is below a set level ( 4023 ) longer than the sleep delay ( 4024 ), the drive shifts to the sleeping mode: the motor is stopped and the control panel shows alarm message pid slee...

  • Page 281

    Actual signals and parameters 281 4025 wake-up dev defines the wake-up deviation for the sleep function. The drive wakes up if the process actual value deviation from the pid reference value exceeds the set wake-up deviation ( 4025 ) longer than the wake-up delay ( 4026 ). Wake-up level depends on p...

  • Page 282

    282 actual signals and parameters di1(inv) inverted digital input di1. 0 = pid set 2, 1 = pid set 1. -1 di2(inv) see selection di1(inv) . -2 di3(inv) see selection di1(inv) . -3 di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 41 process pid set 2 process pid (pid1) control ...

  • Page 283

    Actual signals and parameters 283 4122 sleep selection see parameter 4022 sleep selection . 4123 pid sleep level see parameter 4023 pid sleep level . 4124 pid sleep delay see parameter 4024 pid sleep delay . 4125 wake-up dev see parameter 4025 wake-up dev . 4126 wake-up delay see parameter 4026 wake...

  • Page 284

    284 actual signals and parameters 4221 act2 maximum see parameter 4021 act2 maximum . 4228 activate selects the source for the external pid function activation signal. Parameter 4230 trim mode must be set to not sel . Not sel not sel no external pid control activation selected 0 di1 digital input di...

  • Page 285

    Actual signals and parameters 285 4231 trim scale defines the multiplier for the trimming function. See section reference trimming on page 130 . 0.0% -100.0…100.0% multiplier 1 = 0.1% 4232 correction src selects the trim reference. See section reference trimming on page 130 . Pid2ref pid2ref pid2 re...

  • Page 286

    286 actual signals and parameters 4304 forced open lvl defines the speed at brake release. Parameter setting overrides parameter 4302 brake open lvl setting. After start, the drive speed is frozen to the set value, until the motor is magnetized. The purpose of this parameter is to generate enough st...

  • Page 287

    Actual signals and parameters 287 5002 encoder enable enables the encoder. Disable disable disabled 0 enable enabled 1 5003 encoder fault defines the operation of the drive if a failure is detected in communication between the pulse encoder and the pulse encoder interface module, or between the modu...

  • Page 288

    288 actual signals and parameters rs-485 fsca-01 rs-485 adapter module 485 5102 fb par 2 these parameters are adapter module-specific. For more information, see the module manual. Note that not all of these parameters are necessarily visible. … … 5126 fb par 26 5127 fba par refresh validates any cha...

  • Page 289

    Actual signals and parameters 289 5132 fba cpi fw rev displays the common program revision of the adapter module in format axyz, where: • a = major revision number • xy = minor revision numbers • z = correction letter. Example: 190a = revision 1.90a common program revision of the adapter module 1 = ...

  • Page 290

    290 actual signals and parameters 5205 parity errors number of characters with a parity error received from the modbus link. If the number is high, check that the parity settings of the devices connected on the bus are the same. Note: high electromagnetic noise levels generate errors. 0 0…65535 numb...

  • Page 291

    Actual signals and parameters 291 8 even 1 even parity indication bit, one stop bit, 8 data bits 2 8 odd 1 odd parity indication bit, one stop bit, 8 data bits 3 5305 efb ctrl profile selects the communication profile. See section communication profiles on page 328 . Abb drv lim abb drv lim abb driv...

  • Page 292

    292 actual signals and parameters 5318 efb par 18 for modbus: sets an additional delay before the drive begins transmitting response to the master request. 0 0…65535 delay in milliseconds 1 = 1 5319 efb par 19 abb drives profile ( abb drv lim or abb drv full ) control word. 0000 hex 0000…ffff hex co...

  • Page 293

    Actual signals and parameters 293 55 fba data out data from the fieldbus controller to the drive through a fieldbus adapter. See chapter fieldbus control with fieldbus adapter on page 339 . Note: in adapter module the parameter group number is 2. 5501 fba data out 1 selects data to be transferred fr...

  • Page 294

    294 actual signals and parameters 8402 seq prog start selects the source for the sequence programming activation signal. When sequence programming is activated, the programming starts from the previously used state. If sequence programming activation signal is lost, the sequence programming is stopp...

  • Page 295

    Actual signals and parameters 295 8403 seq prog pause selects the source for the sequence programming pause signal. When sequence programming pause is activated, all timers and outputs (ro/to/ao) are frozen. Sequence programming state transition is possible only by parameter 8405 seq st force . Not ...

  • Page 296

    296 actual signals and parameters 8405 seq st force forces the sequence programming to a selected state. Note: state is changed only when sequence programming is paused by parameter 8403 seq prog pause and this parameter is set to the selected state. State 1 state 1 state is forced to state 1. 1 sta...

  • Page 297

    Actual signals and parameters 297 suprv3 under see selection suprv3 over . 11 timed func 1 logic value 1 is activated by timed function 1. See parameter group 36 timed functions . 1 = timed function active. 12 timed func 2 see selection timed func 1 . 13 timed func 3 see selection timed func 1 . 14 ...

  • Page 298

    298 actual signals and parameters 8414 seq val 2 low defines the low limit for the state change when parameter 8425 st1 trig to st 2 is set to, eg, ai 2 low 1 . 0.0% 0.0…100.0% value as a percentage 1 = 0.1% 8415 cycle cnt loc activates the cycle counter for sequence programming. Example: when param...

  • Page 299

    Actual signals and parameters 299 not sel no reset signal 0 di1 reset through digital input di1. 1 = active, 0 = inactive. 1 di2 see selection di1 . 2 di3 see selection di1 . 3 di4 see selection di1 . 4 di5 see selection di1 . 5 state 1 reset during state transition to state 1. Counter is reset, whe...

  • Page 300

    300 actual signals and parameters di4u,5d digital input di4: reference increase. Digital input di5: reference decrease. -0.8 di3u,4d digital input di3: reference increase. Digital input di4: reference decrease. -0.7 di3u,4d(r) digital input di3: reference increase. Digital input di4: reference decre...

  • Page 301

    Actual signals and parameters 301 8423 st1 out control selects the relay, transistor and analog output control for sequence programming state 1. The relay/transistor output control must be activated by setting parameter 1401 relay output 1 / 1805 do signal to seq prog . Analog output control must be...

  • Page 302

    302 actual signals and parameters ao=0 analog output value is set to zero. Relay and transistor outputs are frozen to the previously set value. 0.0 0.1…100.0% value written to signal 0170 seq prog ao val . Value can be connected to control analog output ao by setting parameter 1501 ao1 content sel v...

  • Page 303

    Actual signals and parameters 303 ai1lo1ai2hi1 state change when ai1 value 8412 seq val 1 low value and ai2 value > par. 8411 seq val 1 high value. 11 ai1lo1 ordi5 state change when ai1 value 8412 seq val 1 low value or when di5 is active. 12 ai2hi1 ordi5 state change when ai2 value > par. 8411 seq ...

  • Page 304

    304 actual signals and parameters ai1hi2 ordly state change when ai1 value > par. 8413 seq val 2 high value or after delay time defined by parameter 8424 st1 change dly has elapsed. 34 ai2lo2 ordly state change when ai2 value 8414 seq val 2 low value or after delay time defined by parameter 8424 st1...

  • Page 305

    Actual signals and parameters 305 enter setpnt state change when drive output frequency/speed enters the reference area (ie, the difference is less than or equal to 4% of the maximum reference). 51 at setpoint state change when drive output frequency/speed equals the reference value (= is within tol...

  • Page 306

    306 actual signals and parameters dly & ai1 l1 state change when delay time defined by parameter 8424 st1 change dly has elapsed and ai1 value 8412 seq val 1 low value. 69 comm val1 #0 0135 comm value 1 bit 0. 1 = state change. 70 comm val1 #1 0135 comm value 1 bit 1. 1 = state change. 71 comm val1 ...

  • Page 307

    Actual signals and parameters 307 state 6 state 6 6 state 7 state 7 7 state 8 state 8 8 8430 st2 ref sel see parameters 8420 … 8427 . … 8497 st8 state n 98 options external serial communication activation 9802 comm prot sel activates the external serial communication and selects the interface. Not s...

  • Page 308

    308 actual signals and parameters polski polish 12 tÜrkÇe turkish 13 czech czech 14 magyar hungarian 15 ellinika greek 16 chinese chinese 17 korean korean 18 japanese japanese 19 9902 applic macro selects the application macro. See chapter application macros on page 107 . Abb standa rd abb standard ...

  • Page 309

    Actual signals and parameters 309 user s1 load user 1 macro loaded into use. Before loading, check that the saved parameter settings and the motor model are suitable for the application. 0 user s1 save save user 1 macro. Stores the current parameter settings and the motor model. -1 user s2 load user...

  • Page 310

    310 actual signals and parameters 9905 motor nom volt defines the nominal motor voltage. For asynchronous motors, must be equal to the value on the motor rating plate. For permanent magnet synchronous motors, the nominal voltage is the back emf voltage at nominal speed. If the voltage is given as vo...

  • Page 311

    Actual signals and parameters 311 9909 motor nom power defines the nominal motor power. Must equal the value on the motor rating plate. P n 0.2…3.0 · p n kw power 1 = 0.1 kw / 0.1 hp 9910 id run this parameter controls a self-calibration process called the motor id run. During this process, the driv...

  • Page 312

    312 actual signals and parameters 9912 motor nom torque calculated motor nominal torque in n·m (calculation is based on parameter 9909 motor nom power and 9908 motor nom speed values). 0 0…3000.0 n·m read-only 1 = 0.1 n·m 9913 motor pole pairs calculated motor pole pair number (calculation is based ...

  • Page 313: Fieldbus Control With

    Fieldbus control with embedded fieldbus 313 13 fieldbus control with embedded fieldbus what this chapter contains the chapter describes how the drive can be controlled by external devices over a communication network using embedded fieldbus. System overview the drive can be connected to an external ...

  • Page 314

    314 fieldbus control with embedded fieldbus the pin configuration of the rs-232 connector is shown below.The maximum length of the communication cable with rs-232 is restricted to 3 meters (9.8 ft). The drive can be set to receive all of its control information through the fieldbus interface, or the...

  • Page 315

    Fieldbus control with embedded fieldbus 315 setting up communication through the embedded modbus before configuring the drive for fieldbus control, the fmba-01 modbus adapter (if used) must be mechanically and electrically installed according to the instructions given in section attach the optional ...

  • Page 316

    316 fieldbus control with embedded fieldbus the new settings will take effect when the drive is next powered up, or when parameter 5302 efb station id setting is cleared and reset. Drive control parameters after the modbus communication has been set up, the drive control parameters listed in the tab...

  • Page 317

    Fieldbus control with embedded fieldbus 317 1106 ref2 select comm comm+ai 1 comm*ai1 fieldbus reference ref2 is used when ext2 is selected as the active control location. See section fieldbus references on page 320 for information on the alternative settings. 40003 for ref2 output signal source sele...

  • Page 318

    318 fieldbus control with embedded fieldbus limits abb drv dcu 2013 min torque sel comm minimum torque limit 1/2 selection through 0301 fb cmd word 1 bit 15 ( torqlim2 ) - 40031 bit 15 2014 max torque sel comm maximum torque limit 1/2 selection through 0301 fb cmd word 1 bit 15 ( torqlim2 ) - 40031 ...

  • Page 319

    Fieldbus control with embedded fieldbus 319 fieldbus control interface the communication between a fieldbus system and the drive consists of 16-bit input and output data words (with the abb drives profile) and 32-bit input and output words (with the dcu profile). Control word and status word the con...

  • Page 320

    320 fieldbus control with embedded fieldbus fieldbus references reference selection and correction fieldbus reference (called comm in signal selection contexts) is selected by setting a reference selection parameter – 1103 ref1 select or 1106 ref2 select – to comm , comm+ai1 or comm*ai1 . When param...

  • Page 321

    Fieldbus control with embedded fieldbus 321 com m*ai1 comm(%) · (ai(%) / 50%) · (max-min) + min comm(%) · (ai(%) / 50%) · (max-min) - min maximum limit is defined by parameter 1105 ref1 max / 1108 ref2 ma . Minimum limit is defined by parameter 1104 ref1 min / 1107 ref2 min . Setting when comm > 0 w...

  • Page 322

    322 fieldbus control with embedded fieldbus fieldbus reference scaling fieldbus references ref1 and ref2 are scaled for the abb drives profile as shown in the following table. Note: any correction of the reference (see section reference selection and correction on page 322 ) is applied before scalin...

  • Page 323

    Fieldbus control with embedded fieldbus 323 reference handling the control of rotation direction is configured for each control location (ext1 and ext2) using the parameters in group 10 start/stop/dir . Fieldbus references are bipolar, ie, they can be negative or positive. The following diagrams ill...

  • Page 324

    324 fieldbus control with embedded fieldbus actual value scaling the scaling of the integers sent to the master as actual values depends on the selected function. See chapter actual signals and parameters on page 179 . Modbus mapping the following modbus function codes are supported by the drive. Fu...

  • Page 325

    Fieldbus control with embedded fieldbus 325 register mapping the drive parameters, control/status word, references and actual values are mapped to the area 4xxxx so that: • 40001…40099 are reserved for drive control/status, reference and actual values. • 40101…49999 are reserved for drive parameters...

  • Page 326

    326 fieldbus control with embedded fieldbus note: parameter writes through standard modbus are always volatile, ie, modified values are not automatically stored to the permanent memory. Use parameter 1607 param save to save all changed values. Function codes supported function codes for the holding ...

  • Page 327

    Fieldbus control with embedded fieldbus 327 exception codes exception codes are serial communication responses from the drive. The drive supports the standard modbus exception codes listed in the following table. Drive parameter 5318 efb par 18 holds the most recent exception code. Code name descrip...

  • Page 328

    328 fieldbus control with embedded fieldbus communication profiles the embedded fieldbus supports three communication profiles: • dcu communication profile ( dcu profile ) • abb drives limited communication profile ( abb drv lim ) • abb drives full communication profile ( abb drv full ). The dcu pro...

  • Page 329

    Fieldbus control with embedded fieldbus 329 control word the table below and the state diagram on page 332 describe the control word content for the abb drives profile. The upper case boldface text refers to the states shown in the diagram. Abb drives profile control word, parameter 5319 efb par 19 ...

  • Page 330

    330 fieldbus control with embedded fieldbus status word the table below and the state diagram on page 332 describe the status word content for the abb drives profile. The upper case boldface text refers to the states shown in the diagram. 10 note: bit 10 is supported only by abb drv full . Remote_cm...

  • Page 331

    Fieldbus control with embedded fieldbus 331 8 at_setpoint 1 operating . Actual value equals reference value (= is within tolerance limits, ie, in speed control the difference between the output speed and the speed reference is less than or equal to 4/1%* of the nominal motor speed). * asymmetric hys...

  • Page 332

    332 fieldbus control with embedded fieldbus state diagram the state diagram below describes the start-stop function of control word (cw) and status word (sw) bits for the abb drives profile. (cw xxxx x1*xx xxxx x110) input power off power on (cw bit0=0) (sw bit6=1) (sw bit0=0) from any state n(f)=0 ...

  • Page 333

    Fieldbus control with embedded fieldbus 333 dcu communication profile because the dcu profile extends the control and status interface to 32 bits, two different signals are needed for both the control words ( 0301 and 0302 ) and status words ( 0303 and 0304 ). Control words the following tables desc...

  • Page 334

    334 fieldbus control with embedded fieldbus 11 ramp_out_0 1 force ramp output to zero. 0 no operation 12 ramp_hold 1 halt ramping (ramp function generator output held). 0 no operation 13 ramp_in_0 1 force ramp input to zero. 0 no operation 14 req_locallo c 1 enable local lock. Entering the local con...

  • Page 335

    Fieldbus control with embedded fieldbus 335 status words the following tables describe the status word content for the dcu profile. 27 ref_const 1 constant speed reference request. This is an internal control bit. Only for supervision. 0 no operation 28 ref_ave 1 average speed reference request. Thi...

  • Page 336

    336 fieldbus control with embedded fieldbus 8 limit 1 operation is limited by internal protection limits or group 20 limits settings (excluding speed and frequency limits). 0 operation is within internal protection limits and according group 20 limits settings (excluding speed and frequency limits)....

  • Page 337

    Fieldbus control with embedded fieldbus 337 22… 25 reserved 26 req_ctl 1 control word requested from fieldbus 0 no operation 27 req_ref1 1 reference 1 requested from fieldbus 0 reference 1 is not requested from fieldbus. 28 req_ref2 1 reference 2 requested from fieldbus 0 reference 2 is not requeste...

  • Page 338

    338 fieldbus control with embedded fieldbus.

  • Page 339: Fieldbus Control With

    Fieldbus control with fieldbus adapter 339 14 fieldbus control with fieldbus adapter what this chapter contains the chapter describes how the drive can be controlled by external devices over a communication network through a fieldbus adapter. System overview the drive can be connected to an external...

  • Page 340

    340 fieldbus control with fieldbus adapter the drive can be set to receive all of its control information through the fieldbus interface, or the control can be distributed between the fieldbus interface and other available sources, eg, digital and analog inputs. The drive can communicate to a contro...

  • Page 341

    Fieldbus control with fieldbus adapter 341 setting up communication through a fieldbus adapter module before configuring the drive for the fieldbus control, the adapter module must be mechanically and electrically installed according to the instructions given in section attach the optional fieldbus ...

  • Page 342

    342 fieldbus control with fieldbus adapter after the module configuration parameters in groups 51 ext comm module , 54 fba data in and 55 fba data out have been set, the drive control parameters (shown in section drive control parameters on page 342 ) must be checked and adjusted when necessary. The...

  • Page 343

    Fieldbus control with fieldbus adapter 343 1501 ao1 content sel 135 (ie, 0135 comm value 1 ) directs the contents of fieldbus reference 0135 comm value 1 to analog output ao. System control inputs 1601 run enable comm selects the fieldbus interface as the source for the inverted run enable signal (r...

  • Page 344

    344 fieldbus control with fieldbus adapter fieldbus control interface the communication between a fieldbus system and the drive consists of 16-bit input and output data words. The drive supports at the maximum the use of 10 data words in each direction. Data transformed from the drive to the fieldbu...

  • Page 345

    Fieldbus control with fieldbus adapter 345 references references (ref) are 16-bit signed integers. A negative reference (indicating reversed direction of rotation) is formed by calculating the two’s complement from the corresponding positive reference value. The contents of each reference word can b...

  • Page 346

    346 fieldbus control with fieldbus adapter fieldbus references reference selection and correction fieldbus reference (called comm in signal selection contexts) is selected by setting a reference selection parameter – 1103 ref1 select or 1106 ref2 select – to comm , comm+ai1 or comm*ai1 . When parame...

  • Page 347

    Fieldbus control with fieldbus adapter 347 if the network employs the odva ac/dc drive profile and the drive is operating in the scalar mode, the fieldbus speed reference unit is always rpm. The fieldbus adapter module can provide the drive with a frequency reference, if parameter fb par 23 odva spe...

  • Page 348

    348 fieldbus control with fieldbus adapter fieldbus reference scaling fieldbus references ref1 and ref2 are scaled for the dcu profile as shown in the following table. Note: any correction of the reference (see section reference selection and correction on page 346 ) is applied before scaling. Note:...

  • Page 349: Fault Tracing

    Fault tracing 349 15 fault tracing what this chapter contains the chapter tells how to reset faults and view the fault history. It also lists all alarm and fault messages including the possible cause and corrective actions. Safety warning! Only qualified electricians are allowed to maintain the driv...

  • Page 350

    350 fault tracing how to reset the drive can be reset either by pressing the keypad key (basic control panel) or (assistant control panel), through digital input or fieldbus, or by switching the supply voltage off for a while. The source for the fault reset signal is selected by parameter 1604 fault...

  • Page 351

    Fault tracing 351 alarm messages generated by the drive code alarm cause what to do 2001 overcurrent 0308 bit 0 (programmable fault function 1610 ) output current limit controller is active. High ambient temperature. Check ambient conditions. Load capacity decreases if installation site ambient temp...

  • Page 352

    352 fault tracing 2010 motor temp 0308 bit 9 (programmable fault function 3005 … 3009 / 3503 ) motor temperature is too high (or appears to be too high) due to excessive load, insufficient motor power, inadequate cooling or incorrect start-up data. For more information, see fault 0009 in fault messa...

  • Page 353

    Fault tracing 353 2024 encoder error 0309 bit 7 (programmable fault function 5003 ) communication fault between pulse encoder and pulse encoder interface module or between module and drive. Check pulse encoder and its wiring, pulse encoder interface module and its wiring and parameter group 50 encod...

  • Page 354

    354 fault tracing alarms generated by the basic control panel the basic control panel indicates control panel alarms with a code, a5xxx. Alarm code cause what to do 5001 drive is not responding. Check panel connection. 5002 incompatible communication profile contact your local abb representative. 50...

  • Page 355

    Fault tracing 355 5029 memory is not ready. Retry. 5030 invalid request contact your local abb representative. 5031 drive is not ready for operation, eg, due to low dc voltage. Check input power supply. 5032 parameter error contact your local abb representative. 5040 parameter download error. Select...

  • Page 356

    356 fault tracing 5087 parameter download from source to destination drive has failed because parameter sets are incompatible. Check that source and destination drive information are same. See parameters in group 33 information . 5088 operation has failed because of drive memory error. Contact your ...

  • Page 357

    Fault tracing 357 fault messages generated by the drive code fault cause what to do 0001 overcurrent (2310) 0305 bit 0 output current has exceeded trip level. Sudden load change or stall. Check motor load and mechanics. Insufficient acceleration time. Check acceleration time ( 2202 and 2205 ). Check...

  • Page 358

    358 fault tracing if the overvoltage fault appears during deceleration, possible causes are: • overvoltage controller disabled. • deceleration time is too short. • faulty or undersized braking chopper. • check that overvoltage controller is on (parameter 2005 overvolt ctrl ). • check deceleration ti...

  • Page 359

    Fault tracing 359 missing input power line phase. Measure the input and dc voltage during start, stop and running by using a multimeter or check parameter 0107 dc bus voltage . Blown fuse check the condition of input fuses. Rectifier bridge internal fault. Replace the drive. 0007 ai1 loss (8110) 030...

  • Page 360

    360 fault tracing 0009 mot overtemp (4310) 0305 bit 8 (programmable fault function 3005 … 3009 / 3504 ) motor temperature estimation is too high. Excessive load or insufficient motor power check motor ratings, load and cooling. Incorrect start-up data. Check start-up data. Check fault function param...

  • Page 361

    Fault tracing 361 0012 motor stall (7121) 0305 bit 11 (programmable fault function 3010 … 3012 ) motor is operating in stall region due to, eg, excessive load or insufficient motor power. Check motor load and drive ratings. Check fault function parameters 3010 ... 3012 . 0014 ext fault 1 (9000) 0305...

  • Page 362

    362 fault tracing 0022 supply phase (3130) 0306 bit 5 (programmable fault function 3016 ) intermediate circuit dc voltage is oscillating due to missing input power line phase or blown fuse. Check input power line fuses and installation. Check for input power supply imbalance. Check the load. Trip oc...

  • Page 363

    Fault tracing 363 0030 force trip (ff90) 0306 bit 13 trip command received from fieldbus fault trip was caused by fieldbus. See fieldbus user’s manual. 0034 motor phase (ff56) 0306 bit 14 motor circuit fault due to missing motor phase or motor thermistor relay (used in motor temperature measurement)...

  • Page 364

    364 fault tracing 0101 serf corrupt (ff55) 0307 bit 14 drive internal error. Replace the drive. 0103 serf macro (ff55) 0307 bit 14 0201 dsp t1 overload (6100) 0307 bit 13 drive internal error. If fieldbus is in use, check the communication, settings and contacts. Write down fault code and contact yo...

  • Page 365

    Fault tracing 365 1004 par ao scale (6320) 0307 bit 15 incorrect analog output ao signal scaling check parameter group 15 analog outputs settings. Check that following applies: • 1504 minimum ao1 1505 maximum ao1 . 1005 par pcu 2 (6320) 0307 bit 15 incorrect motor nominal power setting check paramet...

  • Page 366

    366 fault tracing 1017 par setup 1 (6320) 0307 bit 15 only two of the following can be used simultaneously: mtac- 01 pulse encoder interface module, frequency input signal or frequency output signal. Disable frequency output, frequency input or encoder: • change transistor output to digital mode (va...

  • Page 367

    Fault tracing 367 embedded fieldbus faults embedded fieldbus faults can be traced by monitoring group 53 efb protocol parameters. See also fault/alarm serial 1 err ( 0028 ). No master device if there is no master device on line, parameter 5306 efb ok messages and 5307 efb crc errors values remain un...

  • Page 368

    368 fault tracing.

  • Page 369: Maintenance and Hardware

    Maintenance and hardware diagnostics 369 16 maintenance and hardware diagnostics what this chapter contains the chapter contains preventive maintenance instructions and led indicator descriptions. Maintenance intervals if installed in an appropriate environment, the drive requires very little mainte...

  • Page 370

    370 maintenance and hardware diagnostics cooling fan the life span of the cooling fan depends on the drive usage and ambient temperature. Automatic fan on/off control increases the life span (see parameter 1612 fan control ). When the assistant control panel is in use, the notice handler assistant i...

  • Page 371

    Maintenance and hardware diagnostics 371 7. Install the new fan holder including the fan in reverse order. 8. Restore power. Capacitors reforming the capacitors the capacitors must be reformed if the drive has been stored for a year. See section type designation label on page 30 for how to find out ...

  • Page 372

    372 maintenance and hardware diagnostics control panel cleaning the control panel use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could scratch the display window. Changing the battery in the assistant control panel a battery is only used in assistant control panels that...

  • Page 373: Technical Data

    Technical data 373 17 technical data what this chapter contains the chapter contains the technical specifications of the drive, eg, ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for ce and other marks..

  • Page 374

    374 technical data ratings type input 3) input with choke 3) output frame size acs355- i 1n i 1n (480 v) 4) i 1n i 1n (480 v) 4) i 2n i 2,1 min/10 min 2) i 2max p n x = e/u 1) a a a a a a a kw hp 1-phase u n = 200 … 240 v (200, 208, 220, 230, 240 v) 01x-02a4-2 6.1 - 4.5 - 2.4 3.6 4.2 0.37 0.5 r0 01x...

  • Page 375

    Technical data 375 1) e = emc filter connected (metal emc filter screw installed), u = emc filter disconnected (plastic emc filter screw installed), us parametrization. 2) overloading not allowed through common dc connection. 3) input current is based on the rated motor nominal power ( p n ), supply...

  • Page 376

    376 technical data derating i 2n : the load capacity decreases if the installation site ambient temperature exceeds 40 °c (104 °f), the altitude exceeds 1000 meters (3300 ft) or the switching frequency is changed from 4 khz to 8, 12 or 16 khz. Temperature derating, i 2n in the temperature range +40 ...

  • Page 377

    Technical data 377 power cable sizes and fuses cable dimensioning for rated currents ( i 1n ) is shown in the table below together with the corresponding fuse types for short-circuit protection of the input power cable. The rated fuse currents given in the table are the maximums for the mentioned fu...

  • Page 378

    378 technical data alternate short-circuit protection you can use the abb type e manual motor protectors ms132 & s1-m3-25, ms165- xx and ms5100-100 as an alternate to the recommended fuses as a means of branch circuit protection. This is in accordance with the national electrical code (nec). When th...

  • Page 379

    Technical data 379 type acs355- input amps frame size mmp type e 1,2) min. Encl. Vol. 5) dm 3 cu in 1-phase u n = 200 … 240 v (200, 208, 220, 230, 240 v) 01x-02a4-2 6.1 r0 ms132-6.3 & s1-m3-25 3) 18.9 1152 01x-04a7-2 11.0 r1 ms165-16 18.9 1152 01x-06a7-2 16.0 r1 ms165-20 18.9 1152 01x-07a5-2 17.0 r2...

  • Page 380

    380 technical data 03x-07a3-4 9.7 r1 ms132-10 & s1-m3-25 3) 18.9 1152 03x-08a8-4 11.0 r1 ms165-16 18.9 1152 03x-12a5-4 16.0 r3 ms165-20 - - 03x-15a6-4 18.0 r3 ms165-20 - - 03x-23a1-4 26.0 r3 ms165-32 - - 03x-31a0-4 43.0 r4 ms165-54 - - 03x-38a0-4 51.0 r4 ms165-65 - - 03x-44a0-4 56.0 r4 ms165-65 - - ...

  • Page 381

    Technical data 381 dimensions, weights and free space requirements dimensions and weights weight is calculated as the measured drive weight + cable clamps + 50 g (for component tolerances). Free space requirements frame size dimensions and weights ip20 (cabinet) / ul open h1 h2 h3 w d weight mm in m...

  • Page 382

    382 technical data losses, cooling data and noise losses and cooling data frame size r0 has natural convection cooling. Frame sizes r1…r4 are provided with an internal fan. The air flow direction is from bottom to top. The table below specifies the heat dissipation in the main circuit at nominal loa...

  • Page 383

    Technical data 383 noise 3-phase u n = 380 … 480 v (380, 400, 415, 440, 460, 480 v) 03x-01a2-4 11 6.6 24.4 - - 03x-01a9-4 16 6.6 24.4 - - 03x-02a4-4 21 9.8 28.7 13 8 03x-03a3-4 31 9.8 28.7 13 8 03x-04a1-4 40 9.8 28.7 13 8 03x-05a6-4 61 9.8 28.7 19 11 03x-07a3-4 74 14.1 32.7 24 14 03x-08a8-4 94 14.1 ...

  • Page 384

    384 technical data terminal and lead-through data for the power cables terminal and lead-through data for the control cables frame size max. Cable diameter for nema 1 u1, v1, w1, u2, v2, w2, brk+ and brk- pe u1, v1, w1, u2, v2, w2 brk+ and brk- terminal size tightening torque clamp size tightening t...

  • Page 385

    Technical data 385 electric power network specification voltage ( u 1 ) 200/208/220/230/240 v ac 1-phase for 200 v ac drives 200/208/220/230/240 v ac 3-phase for 200 v ac drives 380/400/415/440/460/480 v ac 3-phase for 400 v ac drives ±10% variation from converter nominal voltage is allowed as defau...

  • Page 386

    386 technical data maximum recommended motor cable length operational functionality and motor cable length the drive is designed to operate with optimum performance with the following maximum motor cable lengths. The motor cable lengths may be extended with output chokes as shown in the table. Note:...

  • Page 387

    Technical data 387 control connection data analog inputs x1a: 2 and 5 (ai1 and ai2) voltage signal, unipolar 0 (2)…10 v, r in = 675 kohm bipolar -10…10 v, r in = 675 kohm current signal, unipolar 0 (4)…20 ma, r in = 100 ohm bipolar -20…20 ma, r in = 100 ohm potentiometer reference value (x1a: 4) 10 ...

  • Page 388

    388 technical data brake resistor connection short-circuit protection (iec 61800-5-1, iec 60439-1, ul 508c) the brake resistor output is conditionally short-circuit proof by iec/en 61800-5-1 and ul 508c. For correct fuse selection, contact your local abb representative. Rated conditional short-circu...

  • Page 389

    Technical data 389 ambient conditions environmental limits for the drive are given below. The drive is to be used in a heated indoor controlled environment. Operation installed for stationary use storage in the protective package transportation in the protective package installation site altitude 0…...

  • Page 390

    390 technical data shock (iec 60068-2-27, ista 1a) not allowed according to ista 1a. Max. 100 m/s 2 (330 ft/s 2 ), 11 ms. According to ista 1a. Max. 100 m/s 2 (330 ft/s 2 ), 11 ms. Free fall not allowed 76 cm (30 in) 76 cm (30 in) materials drive enclosure • pc/abs 2 mm, pc+10%gf 2.5…3 mm and pa66+2...

  • Page 391

    Technical data 391 ce marking the ce mark is attached to the drive to verify that the drive follows the provisions of the european low voltage and emc directives. Compliance with the european emc directive the emc directive defines the requirements for immunity and emissions of electrical equipment ...

  • Page 392

    392 technical data category c1 the emission limits are complied with the following provisions: 1. The optional emc filter is selected according to the abb documentation and installed as specified in the emc filter manual. 2. The motor and control cables are selected as specified in this manual. 3. T...

  • Page 393

    Technical data 393 note: it is not allowed to install a drive with the internal emc filter connected on it (ungrounded) systems. The supply network becomes connected to ground potential through the emc filter capacitors which may cause danger or damage the drive. Note: it is not allowed to install a...

  • Page 394

    394 technical data c-tick marking see the type designation label for the valid markings of your drive. C-tick marking is required in australia and new zealand. A c-tick mark is attached to the drive to verify compliance with the relevant standard (iec 61800-3:2004 – adjustable speed electrical power...

  • Page 395: Dimension Drawings

    Dimension drawings 395 18 dimension drawings what this chapter contains this chapter contains the dimension drawings of the drive. Dimension drawings of the acs355 are shown below. The dimensions are given in millimeters and [inches]..

  • Page 396

    396 dimension drawings frame sizes r0 and r1, ip20 (cabinet installation) / ul open r1 and r0 are identical except for the fan at the top of r1. 3a u a 000 00677 84- a f ram e si zes r0 and r1, i p 20 ( cabi net in st al la tion) / ul ope n 1) e xt ens io n mo dul es ad d 26 mm ( 1 .0 2 in ) to th e...

  • Page 397

    Dimension drawings 397 frame sizes r0 and r1, ip20 / nema 1 r1 and r0 are identical except for the fan at the top of r1. Fr am e si zes r0 and r1, i p 20 / nem a 1 3a u a 000 00677 85- b 1) 1) e xt ens io n mo dul es ad d 26 mm ( 1 .0 2 in ) to th e de pt h me as ur e..

  • Page 398

    398 dimension drawings frame size r2, ip20 (cabinet installation) / ul open fr am e si ze r2, i p 20 (c abi net in st al la tion) / ul op en 3a u a 0000 06778 2- a 1) e xt ens io n mo du le s ad d 26 mm ( 1 .0 2 in ) to t he de pt h me as ur e. 1).

  • Page 399

    Dimension drawings 399 frame size r2, ip20 / nema 1 fr am e si ze r2, i p 20 / nem a 1 3a u a 0000 06778 3- b 1) e xt ens io n mo du le s ad d 26 mm ( 1 .0 2 in ) to t he de pt h me as ur e. 1).

  • Page 400

    400 dimension drawings frame size r3, ip20 (cabinet installation) / ul open fr am e si ze r3, i p 20 (c abi net in st al la tion) / ul op en 3a u a 0000 06778 6- a 1) e xt ens io n mo du le s ad d 26 mm ( 1 .0 2 in ) to t he de pt h me as ur e. 1).

  • Page 401

    Dimension drawings 401 frame size r3, ip20 / nema 1 fr am e si ze r3, i p 20 / nem a 1 3a u a 0000 06778 7- a 1) e xt ens io n mo du le s ad d 26 mm ( 1 .0 2 in ) to t he de pt h me as ur e. 1).

  • Page 402

    402 dimension drawings frame size r4, ip20 (cabinet installation) / ul open fr am e si ze r4, i p 20 (c abi net in st al la tion) / ul op en 3a u a 0000 06783 6- a 1) e xt ens io n mo du le s ad d 26 mm ( 1 .0 2 in ) to t he de pt h me as ur e. 1).

  • Page 403

    Dimension drawings 403 frame size r4, ip20 / nema 1 fr am e si ze r4, i p 20 / nem a 1 3a u a 0000 06788 3- a 1) e xt ens io n mo du le s ad d 26 mm ( 1 .0 2 in ) to t he de pt h me as ur e. 1).

  • Page 404

    404 dimension drawings.

  • Page 405: Appendix: Resistor Braking

    Appendix: resistor braking 405 19 appendix: resistor braking what this chapter contains the chapter tells how to select the brake resistor and cables, protect the system, connect the brake resistor and enable resistor braking. Planning the braking system selecting the brake resistor acs355 drives ha...

  • Page 406

    406 appendix: resistor braking equations for selecting the resistor: where r = selected brake resistor value (ohm) p rmax = maximum power during the braking cycle (w) p rave = average power during the braking cycle (w) e rpulse = energy conducted into the resistor during a single braking pulse (j) t...

  • Page 407

    Appendix: resistor braking 407 warning! Never use a brake resistor with a resistance below the minimum value specified for the particular drive. The drive and the internal chopper are not able to handle the overcurrent caused by the low resistance. Selecting the brake resistor cables use a shielded ...

  • Page 408

    408 appendix: resistor braking placing the brake resistor install all resistors in a place where they will cool. Warning! The materials near the brake resistor must be non-flammable. The surface temperature of the resistor is high. Air flowing from the resistor is of hundreds of degrees celsius. Pro...

  • Page 409

    Appendix: resistor braking 409 start-up note: when the brake resistor is used for the first time, it is possible that some smoke appears as the protective oil or lacquer on the resistor burns off. Therefore it is important to have adequate ventilation when the brake resistor is used for the first ti...

  • Page 410

    410 appendix: resistor braking.

  • Page 411: Appendix: Extension

    Appendix: extension modules 411 20 appendix: extension modules what this chapter contains the appendix describes common features and mechanical installation of the optional extension modules for the acs355: mpow-01 auxiliary power extension module, mtac-01 pulse encoder interface module and mrel-01 ...

  • Page 412

    412 appendix: extension modules generic extension module layout installation checking the delivery the option package contains: • extension module • grounding stand-off with an m3 × 12 screw • panel port adapter (fixed to the mpow-01 module at the factory). Installing the extension module warning! F...

  • Page 413

    Appendix: extension modules 413 note: the signal and power connections to the drive are automatically made through a 6-pin connector. 6. Ground the extension module by inserting the screw removed from the drive in the top left corner of the extension module. Tighten the screw using a torque of 0.8 n...

  • Page 414

    414 appendix: extension modules technical data dimensions extension module dimensions are shown in the figure below. Generic extension module specifications • enclosure degree of protection: ip20 • all materials are ul/csa-approved. • when used with acs355 drives, the extension modules comply with e...

  • Page 415

    Appendix: extension modules 415 mpow-01 auxiliary power extension module description the mpow-01 auxiliary power extension module is used in installations where the drive's control part is required to be powered during network failures and maintenance interruptions. The mpow-01 provides auxiliary vo...

  • Page 416

    416 appendix: extension modules technical data specifications • input voltage: +24 v dc or 24 v ac ± 10% • maximum load 1200 ma rms • power losses with maximum load 6 w • designed lifetime of the mpow-01 module is 50 000 hours in the specified ambient conditions of the drive (see section ambient con...

  • Page 417: Appendix: Safe Torque Off

    Appendix: safe torque off (sto) 417 21 appendix: safe torque off (sto) what this appendix contains the appendix describes the safe torque off (sto) function of the drive and gives instructions for its use. Description the safe torque off function can be used, for example, to construct safety or supe...

  • Page 418

    418 appendix: safe torque off (sto) the safe torque off function of the drive complies with these standards: the safe torque off function also corresponds to prevention of unexpected start-up as specified by en 1037:1995 + a1:2008 and uncontrolled stop (stop category 0) as specified in en 60204-1:20...

  • Page 419

    Appendix: safe torque off (sto) 419 connection principle connection with internal +24 v dc power supply connection with external +24 v dc power supply x1c:2 x1c:1 + 24 v dc x1c:3 x1c:4 t1/u, t2/v, t3/w control unit + 24 v dc sto udc+ udc- a drive out1 out2 in1 in2 control logic k + x1c:2 x1c:1 x1c:3...

  • Page 420

    420 appendix: safe torque off (sto) wiring examples an example of a safe torque off wiring with internal +24 v dc power supply is shown below. An example of a safe torque off wiring with external +24 v dc power supply is shown below. For information on the specifications of the sto input, see sectio...

  • Page 421

    Appendix: safe torque off (sto) 421 activation switch in the wiring diagram above (page 419 ), the activation switch has the designation (k). This represents a component such as a manually operated switch, an emergency stop push button switch, or the contacts of a safety relay or safety plc. • if a ...

  • Page 422

    422 appendix: safe torque off (sto) operation principle 1. The safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. The sto inputs in1 and in2 on the drive control board de-energize. 3. The sto cuts off the control voltage from the drive igbts. 4. The contro...

  • Page 423

    Appendix: safe torque off (sto) 423 failure reports and resolution of failures. You must store any new acceptance tests performed due to changes or maintenance in the logbook of the machine. Acceptance test procedure after wiring the safe torque off function, validate its operation as follows. Actio...

  • Page 424

    424 appendix: safe torque off (sto) use 1. Open the activation switch, or activate the safety functionality that is wired to the sto connection. 2. Sto inputs on the drive control unit de-energize, and the drive control unit cuts off the control voltage from the drive igbts. 3. The control program g...

  • Page 425

    Appendix: safe torque off (sto) 425 maintenance after the operation of the circuit is validated at start-up, the sto function shall be maintained by periodic proof testing. In high demand mode of operation, the maximum proof test interval is 20 years. In low demand mode of operation, the maximum pro...

  • Page 426

    426 appendix: safe torque off (sto) fault tracing the indications given during the normal operation of the safe torque off function are selected by parameter 3025 sto operation. The diagnostics of the safe torque off function cross-compare the status of the two sto channels. In case the channels are...

  • Page 427

    Appendix: safe torque off (sto) 427 safety data the safety data for the safe torque off function is given below. Note: the safety data is calculated for redundant use, and does not apply if both sto channels are not used. Type acs355- frame size iec 61508 and iec/en 61800-5-2 sil sc pfh (1/h) hft sf...

  • Page 428

    428 appendix: safe torque off (sto) • the following temperature profile is used in safety value calculations: • 670 on/off cycles per year with t = 71.66 °c • 1340 on/off cycles per year with t = 61.66 °c • 30 on/off cycles per year with t = 10.0 °c type acs355- frame size en iso 13849-1 iec/en 6206...

  • Page 429

    Appendix: safe torque off (sto) 429 • 32 °c board temperature at 2.0% of time • 60 °c board temperature at 1.5% of time • 85 °c board temperature at 2.3% of time. • the sto is a type a safety component as defined in iec 61508-2. • relevant failure modes: • the sto trips spuriously (safe failure) • t...

  • Page 430

    430 appendix: safe torque off (sto) abbreviations declaration of conformity declaration of conformity (3axd10000414701) is available on the internet. See section document library on the internet on the inside of the back cover. Certificate tÜv certificate (3axd00000600767) is available on the intern...

  • Page 431: Appendix: Permanent

    Appendix: permanent magnet synchronous motors (pmsms) 431 22 appendix: permanent magnet synchronous motors (pmsms) what this chapter contains this chapter gives basic guidelines on how the acs355 drive parameters should be set when using permanent magnet synchronous motors (pmsms). In addition, some...

  • Page 432

    432 appendix: permanent magnet synchronous motors (pmsms) the following table lists the basic parameter settings needed for permanent magnet synchronous motors. No. Name value description 9903 motor type 2 permanent magnet synchronous motor 9904 motor ctrl mode 1 2 vector: speed vector:torq note : s...

  • Page 433

    Appendix: permanent magnet synchronous motors (pmsms) 433 start mode the default value of parameter 2101 start function is 1 (auto). In most cases this is suitable for starting the rotation. If fast start with low inertia is required, it is recommended to set parameter 2101 start function to 2 (dc m...

  • Page 434

    434 appendix: permanent magnet synchronous motors (pmsms).

  • Page 435

    Further information product and service inquiries address any inquiries about the product to your local abb representative, quoting the type designation and serial number of the unit in question. A listing of abb sales, support and service contacts can be found by navigating to www.Abb.Com/searchcha...

  • Page 436

    3aua0000066143 rev d (en) effective: 2018-01-01 contact us www.Abb.Com/drives www.Abb.Com/drivespartners.