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ABB ACS550-CC User Manual

Summary of ACS550-CC

  • Page 1

    User’s manual acs550-cc packaged drive with bypass supplement for acs550-01/u1 drives user’s manual.

  • Page 2

    Ii acs550-cc packaged drive with bypass acs550 drive manuals general manuals acs550-01/u1 drives user's manual (1…550 hp) • safety • installation • start-up • embedded fieldbus • fieldbus adapter • diagnostics • maintenance • technical data acs550-pc/pd drive with disconnect supplement to acs550-01/...

  • Page 3: Safety

    Acs550-cc packaged drive with bypass 1 safety safety warning! The acs550 adjustable speed ac drive with bypass should only be installed by a qualified electrician. Warning! Even when the motor is stopped, dangerous voltage is present at the power circuit terminals u1, v1, w1 and u2, v2, w2 and, depe...

  • Page 4

    2 acs550-cc packaged drive with bypass safety use of warnings and notes there are two types of safety instructions throughout this manual: • notes draw attention to a particular condition or fact, or give information on a subject. • warnings caution you about conditions which can result in serious i...

  • Page 5: Table of Contents

    Acs550-cc packaged drive with bypass 3 table of contents table of contents safety use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 table of contents installation application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6: Installation

    4 acs550-cc packaged drive with bypass installation installation study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. Warning! Before you begin read "safety" on page 1. Warning! When the acs550...

  • Page 7

    Acs550-cc packaged drive with bypass 5 installation the following shows the front view of a typical acs550 bypass wall mount configuration, and identifies the major components. The following shows the front view of a typical acs550 bypass floor mount configuration, and identifies the major component...

  • Page 8

    6 acs550-cc packaged drive with bypass installation the following is a typical power diagram. Installation flow chart the installation of bypass configurations for acs550 drives follows the outline below. The steps must be carried out in the order shown. At the right of each step are references to t...

  • Page 9

    Acs550-cc packaged drive with bypass 7 installation preparing for installation lifting the drive floor mounting warning! Handle and ship floor mounted enclosures only in the upright position. These units are not designed to be laid on their backs. 1. Use a pallet truck to move the package/enclosure ...

  • Page 10

    8 acs550-cc packaged drive with bypass installation preparing for installation drive identification to identify the type of device you are installing, refer to the type code number on the device identification label. • wall mounting base drives – label attached on the side surface of the heat sink. ...

  • Page 11

    Acs550-cc packaged drive with bypass 9 installation i nstalling the drive warning! Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition. Where parts, such as conduit plates require cutting or drilling, first remove the part. If that is not practi...

  • Page 12

    10 acs550-cc packaged drive with bypass installation installing the wiring warning! • metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition. Where parts, such as conduit plates require cutting or drilling, first remove the part. If that is not pra...

  • Page 13

    Acs550-cc packaged drive with bypass 11 installation wiring overview connection diagrams – acs550-cc units are configured for wiring access from the top or the bottom. The following figures show the wiring connection points. Refer to the acs550-01/u1 user's manual for control connections to the driv...

  • Page 14

    12 acs550-cc packaged drive with bypass installation install the line input wiring line input connections – bypass configurations connect input power to the terminals of the circuit breaker. Connect the equipment grounding conductor to the ground lug at the top of the enclosure. The figures below sh...

  • Page 15

    Acs550-cc packaged drive with bypass 13 installation install the motor wiring motor connections – bypass configurations connect the motor cables to the motor overload relay output terminals; see the figures below. The motor grounding conductor can be connected to the ground lug near the motor overlo...

  • Page 16

    14 acs550-cc packaged drive with bypass installation terminal block 1tb connection points basic control connections are made to 1tb, which is a din-rail terminal block on the back panel at the bottom of the enclosure. 1tb includes screw clamp terminals rated for #22-10 awg stranded or solid wire. Re...

  • Page 17

    Acs550-cc packaged drive with bypass 15 installation auto start contact to start the acs550 by means of an external un-powered contact (maintained), connect the contact to 1tb:9 and 1tb:10. Closing this contact will start the motor when the drive is in the auto mode. Relay contact output a “motor ru...

  • Page 18

    16 acs550-cc packaged drive with bypass installation motor overload relay the acs550 with bypass includes a class 20 motor overload relay to provide thermal motor protection. Suggested settings current set the current adjustment to the value of the full load current shown on the motor nameplate. Aut...

  • Page 19: Maintenance

    Acs550-cc/cf packaged drive with bypass 17 maintenance maintenance maintenance interval if installed in an appropriate environment, the drive requires very little maintenance. The table lists the routine maintenance intervals recommended by abb. The information shown below is supplemental and in add...

  • Page 20: Technical Data

    18 acs550-cc packaged drive with bypass technical data technical data ratings note! The ratings listed below are additions to the ratings listed in the acs550-01/ u1 user’s manual. Ratings, 380…480 volt drives input power connections branch circuit protection input power is connected to the acs550 w...

  • Page 21

    Acs550-cc packaged drive with bypass 19 technical data 208…240 volt fuses 208… 240 volt frame size drive input fuse ratings hp identification amps (600v) bussmann type 1 acs550-cc-04a6-2 r1 15 ktk-r-15 1.5 acs550-cc-06a6-2 r1 15 ktk-r-15 2 acs550-cc-07a5-2 r1 15 ktk-r-15 3 acs550-cc-012a-2 r1 15 ktk...

  • Page 22

    20 acs550-cc packaged drive with bypass technical data 380…480 volt fuses 380… 480 volt frame size drive input fuse ratings hp identification amps (600v) bussmann type 1/1.5 acs550-cc-03a3-4 r1 15 ktk-r-15 2 acs550-cc-04a1-4 r1 15 ktk-r-15 3 acs550-cc-06a9-4 r1 15 ktk-r-15 5 acs550-cc-08a8-4 r1 15 k...

  • Page 23

    Acs550-cc packaged drive with bypass 21 technical data fuses, 500…600 volt, fuses 500…600 volt frame size drive input fuse ratings hp identification amps (600v) bussmann type 2 acs550-cc-02a7-6 r2 15 ktk-r-15 3 acs550-cc-03a9-6 r2 15 ktk-r-15 5 acs550-cc-06a1-6 r2 15 ktk-r-15 7.5 acs550-cc-09a0-6 r2...

  • Page 24

    22 acs550-cc packaged drive with bypass technical data power connection terminals the following tables show maximum wire size and required tightening torque for incoming power and motor terminals, and grounding terminal lug information. 208…240 volt, terminals 208…240 volt, power connection terminal...

  • Page 25

    Acs550-cc packaged drive with bypass 23 technical data 380…480 volt, terminals 380…480 volt, power connection terminal data 380…480 volt base drive frame size power wiring size hp type code circuit breaker overload relay ground lugs 1/1.5 acs550-cc-03a3-4 r1 #10 35 in-lbs #10 13 in-lbs #2 15 in-lbs ...

  • Page 26

    24 acs550-cc packaged drive with bypass technical data 500…600 volt, terminals 500…600 volt, power connection terminal data 500…600 volt base drive frame size power wiring size hp type code circuit breaker overload relay ground lugs 2 acs550-cc-02a7-6 r2 #6 62 in-lbs #10 13 in-lbs #2 15 in-lbs (#14 ...

  • Page 27

    Acs550-cc packaged drive with bypass 25 technical data motor connections motor terminals see preceding “power connection terminal data” tables. Bypass contactors the bypass circuit in the acs550 bypass includes two contactors. One contactor is the bypass contactor (2m) that can be used to connect th...

  • Page 28

    26 acs550-cc packaged drive with bypass technical data motor connection specifications – r7/r8 cooling – r7/r8 air flow, 380…480 volt drives – r7/r8 the following table lists heat loss and air flow data for 380…480 volt drives. Motor connection specifications maximum motor cable length frame size ma...

  • Page 29

    Acs550-cc packaged drive with bypass 27 technical data dimensions and weights dimensional references the following tables contain dimensional references that will be needed to identify the dimensional information applying to a given device type code. 208/230v bypass packages hp type code amp frame ...

  • Page 30

    28 acs550-cc packaged drive with bypass technical data 480v bypass packages 600v bypass packages hp type coxe amp frame ul type (nema) 1 dim. Ref. Page 29 ul type (nema) 12 dim. Ref. Page 30 ul type (nema) 3r dim. Ref. Page 31 1 acs550-cc-03a3-4 3.3 r1 cx1-1 cx12-1 cx3r-1 1.5 acs550-cc-03a3-4 3.3 r1...

  • Page 31

    Acs550-cc packaged drive with bypass 29 technical data dimensions: acs550-cc nema 1 r1 through r8 frame size cx1-9 through cx1-11 are a wall mount configuration with 12 inch high mounting feet.  feet are removable. allow 4-6 inches between enclosures for venting. Dimension reference ul type / nema...

  • Page 32

    30 acs550-cc packaged drive with bypass technical data dimensions: acs550-cc nema 12 r1 through r8 frame size cx3r-10 is a wall mount configuration with 12 inch high mounting feet.  feet are removable. Cx3r-12 enclosure is double door construction. Allow 4-6 inches between enclosures for venting. D...

  • Page 33

    Acs550-cc packaged drive with bypass 31 technical data dimensions: acs550-cc nema 3r r1 through r6 frame size cx3r-10 is a wall mount configuration with 12 inch high mounting feet.  feet are removable. Dimension reference ul type / nema 3r mounting dimensions mm [inches] ul type / nema 3r dimension...

  • Page 34

    32 acs550-cc packaged drive with bypass technical data applicable standards drive compliance with the following standards is identified by the standards “marks” on the type code label. Compliance is valid with the following provisions: • the motor and control cables are chosen as specified in this m...

  • Page 35: Index

    Acs550-cc packaged drive with bypass 33 index index numerics 208/230v bypass packages . . . . . . . . . . . . . . . . 27 480v bypass packages . . . . . . . . . . . . . . . . . . . . 28 600v bypass packages . . . . . . . . . . . . . . . . . . . . 28 a air flow. . . . . . . . . . . . . . . . . . . . ....

  • Page 36

    34 acs550-cc packaged drive with bypass index n nema 1 code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 r1-r8 frame size dimensions. . . . . . . . . . . . 27 nema 12 code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 r1-r8 frame size dimensions. . . . . . . ...

  • Page 37

    Abb inc. Automation products low voltage drives 16250 west glendale drive new berlin, wi 53151 telephone 2 62 785-3200 fax 2 62 780-5135 internet www.Abb.Us/drives www.Abb-drives.Com 3aua0 000014 758 revc / en ef fecti v e: 0 7/01/2 009 supercedes: 08 /01/200 8.