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ABB ACS880-14 Firmware Instructions

Other manuals for ACS880-14: Quick Installation Manual
Manual is about: single drive

Summary of ACS880-14

  • Page 1

    Abb industrial drives firmware manual acs880 esp control program (option +n5600).

  • Page 2

    List of related manuals you can find manuals and other product documents in pdf format on the internet. See section document library on the internet on the inside of the back cover. For manuals not available in the document library, contact your local abb representative. *lists of hyperlinks to prod...

  • Page 3: Firmware Manual

    Firmware manual acs880 esp control program (option +n5600) 3axd50000041193 rev a en effective: 2017-06-30 2017 abb oy. All rights reserved. Table of contents.

  • Page 5: Table of Contents

    Table of contents 5 table of contents list of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. Introduction to the manual what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6

    6 table of contents kick-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 current pulse-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 esp productio...

  • Page 7

    Table of contents 7 overvoltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 undervoltage control (power loss ride-through) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 voltage control and trip limits . . ....

  • Page 8

    8 table of contents 8. Parameters what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 summa...

  • Page 9

    Table of contents 9 58 embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 60 ddcs communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393 61 d2d and ddcs transmit data . ....

  • Page 10

    10 table of contents connecting the fieldbus to the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608 setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609 setting the drive control param...

  • Page 11

    Table of contents 11 torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654 torque controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 655 fre...

  • Page 12

    12 table of contents.

  • Page 13: Introduction to The Manual

    Introduction to the manual 13 1 introduction to the manual what this chapter contains this chapter describes the contents of the manual. It also contains information on the compatibility, safety and intended audience. Applicability this manual applies to the acs880 esp control program (option +n5600...

  • Page 14

    14 introduction to the manual licensing the esp control program (+n5600), version aeslx 1.00 or later comes with a license key on the zmu-02 memory unit. The program activates only after recognizing the key and correspondingly registers itself with the esp software. You can see the license informati...

  • Page 15

    Introduction to the manual 15 contents of the manual this manual contains the following chapters: • using the control panel provides basic instructions for the use of the control panel. • control locations and operating modes describes the control locations and operating modes of the drive. • quick ...

  • Page 16

    16 introduction to the manual terms and abbreviations term/abbre- viation definition ac 800m type of programmable controller manufactured by abb. Acs800 a product family of abb drives acs-ap-i types of control panel used with acs880 drives acs-ap-w ai analog input; interface for analog input signals...

  • Page 17

    Introduction to the manual 17 fen-21 optional resolver interface module fen-31 optional htl encoder interface module fena-11 optional ethernet/ip, modbus/tcp and profinet io adapter fena-21 optional dual-port ethernet/ip, modbus/tcp and profinet io adapter fepl-02 optional powerlink adapter fio-01 o...

  • Page 18

    18 introduction to the manual parameter user-adjustable operation instruction to the drive, or signal measured or calculated by the drive pid controller proportional–integral–derivative controller. Drive speed control is based on pid algorithm. Plc programmable logic controller power unit contains t...

  • Page 19

    Introduction to the manual 19 cybersecurity disclaimer this product is designed to be connected to and to communicate information and data via a network interface. It is customer's sole responsibility to provide and continuously ensure a secure connection between the product and customer network or ...

  • Page 20

    20 introduction to the manual.

  • Page 21: Using The Control Panel

    Using the control panel 21 2 using the control panel refer to acx-ap-x assistant control panels user’s manual (3aua0000085685 [english])..

  • Page 22

    22 using the control panel.

  • Page 23: Control Locations And

    Control locations and operating modes 23 3 control locations and operating modes what this chapter contains this chapter describes the control locations and operating modes supported by the control program..

  • Page 24

    24 control locations and operating modes local control vs. External control the acs880 has two main control locations: external and local. The control location is selected with the loc/rem key on the control panel or in the pc tool. Local control the control commands are given from the control panel...

  • Page 25

    Control locations and operating modes 25 external control when the drive is in external control, control commands are given through • the i/o terminals (digital and analog inputs), or optional i/o extension modules • the embedded fieldbus interface or an optional fieldbus adapter module • the extern...

  • Page 26

    26 control locations and operating modes operating modes of the drive the drive can operate in several operating modes with different types of reference. The mode is selectable for each control location (local, ext1 and ext2) in parameter group 19 operation mode . The following is a general represen...

  • Page 27

    Control locations and operating modes 27 speed control mode the motor follows a speed reference given to the drive. This mode can be used either with estimated speed as feedback, or with an encoder or resolver for better speed control accuracy. Speed control mode is available in both local and exter...

  • Page 28

    28 control locations and operating modes.

  • Page 29: Quick Start-Up Guide

    Quick start-up guide 29 4 quick start-up guide contents of this chapter this chapter contains the basic start-up sequence of the drive and additional alternative checklists for starting up the drive with the esp control program. In this chapter, the drive is set up using acs-ap-i control panel. You ...

  • Page 30

    30 quick start-up guide warning! Make sure that the machinery into which the drive with brake control function is integrated fulfills the personnel safety regulations. Note that the frequency converter (a complete drive module or a basic drive module, as defined in iec 61800-2), is not considered as...

  • Page 31

    Quick start-up guide 31 in the home view, press ( menu ). The main menu (right) appears. Highlight settings on the menu using and and press ( select ). In the settings menu, highlight date & time (if not already highlighted) and press ( select ). In the date & time menu, highlight date (if not alrea...

  • Page 32

    32 quick start-up guide set the correct date: • use and to move the cursor left and right. • use and to change the value. • press ( save ) to accept the new setting. Check/adjust all the remaining settings in the date & time menu. The show clock setting determines whether the time is shown at all ti...

  • Page 33

    Quick start-up guide 33 highlight parameters and press ( select ). Highlight complete list using and and press ( select ). A listing of parameter groups is displayed. Select motor type. Note: esp control program supports asynchronous and permanent magnet synchronous motors. 99.03 motor type verify u...

  • Page 34

    34 quick start-up guide set motor nominal frequency. 99.08 motor nominal frequency set motor nominal speed. 99.09 motor nominal speed set motor nominal power. 99.10 motor nominal power set motor cos Φ . Note : this value is not mandatory, but can be entered to improve the control accuracy. If not kn...

  • Page 35

    Quick start-up guide 35 4 – jumpers position check the positions of jumpers j1 and j2 on the control unit of the drive. These jumpers determine whether analog inputs ai1 and ai2 are current or voltage. Check/adjust the following parameters. Select the unit to either ma or v, corresponding to jumper ...

  • Page 36

    36 quick start-up guide configure analog outputs if used for drive control: parameter 13.12 – select the source for analog output ao1 (by default, motor speed in rpm). Parameters 13.17 and 13.18 – set low and high source signal values that correspond to the actual analog output values defined in par...

  • Page 37

    Quick start-up guide 37 set the "at setpoint" limits for frequency control of the drive. When the absolute difference between reference and actual frequency ( 01.06 output frequency ) is smaller than 46.22 at frequency hysteresis , the drive is considered to be "at setpoint". This is indicated by bi...

  • Page 38

    38 quick start-up guide esp application minimum configuration this section contains the following alternative control schemes for starting up the drive with the esp control program. Note: for other esp control program features, refer to the corresponding chapter of this manual. Esp control in case f...

  • Page 39

    Quick start-up guide 39 configure acceleration assistance function. • set speed limit for the acceleration assistance. • set current boost to help motor to accelerate high inertia. 75.40 acceleration assistance enable 75.42 acceleration assistance speed limit 75.46 acceleration assistance current co...

  • Page 40

    40 quick start-up guide voltage control consider activating energy optimization in order to set drive automatically minimize current fed to the motor based on actual mechanical load conditions. 80.01 energy optimization enable configure u/f curve settings. Note: automatic energy optimization functio...

  • Page 41: Esp Program Features

    Esp program features 41 5 esp program features what this chapter contains this chapter describes the functions within the control program that are specific to esp application, how to use them and how to program them to operate. Overview of esp control program the electric submersible pump (esp) cont...

  • Page 42

    42 esp program features backspin supervision backspin supervision set of functions can be used to monitor the status of pump- motor shaft after production operation is interrupted. The function prevents undesired premature restart of the pump before fluid column is sufficiently drained. Restart dela...

  • Page 43

    Esp program features 43 the figure below shows the control scenarios of restart delay and backspin speed observer functions. The table below describes the control scenarios of restart delay and backspin speed observer functions. Control scenario description 1 parameter 74.20 restart delay enable fun...

  • Page 44

    44 esp program features 5 drive stops measuring the actual pump-motor speed if start command if off when parameter 09.41 restart delay remaining timer is still counting. 6 parameter 74.30 speed observer enable is set on, so that when restart delay time is elapsed, the speed measurement function star...

  • Page 45

    Esp program features 45 backspin speed observer constraints backspin speed measurement is a special drive control mode that requires physical cable connection to the motor. Therefore, the motor contactor should be closed all the time for the function to work. If the contact to the motor gets impaire...

  • Page 46

    46 esp program features starting the motor in some cases pump motor can be difficult to restart. This might be caused by solids and/or sedimentation clogging the pump. Thus, it requires higher starting torque to break through the blockage. Another difficulty occurs with a complex electric circuit be...

  • Page 47

    Esp program features 47 kick-start kick-start function provides sometime to motor to develop starting torque sufficient to start spinning. The fast acceleration rate settings create risk for the motor to pull out before it gets to follow the frequency reference. Instead, the function gives current b...

  • Page 48

    48 esp program features current pulse-start current pulse-start function enables when regular starting routines are not enough to accelerate the motor. The most common reason can be pump waxing or sedimentation. The function produces a series of thrusts to the pump impeller by sending short high-cur...

  • Page 49

    Esp program features 49 esp production mode the esp control program can be used to control motor speed using manual mode and automatic process control mode. Manual mode in manual mode, the drive will control motor speed with user defined acceleration/deceleration ramp rates. Typically, it is desired...

  • Page 50

    50 esp program features automatic process control mode the pump can be started immediately in automatic process control mode. However, due to a relatively slow nature of the artificial lift process, it usually takes some time before process variable feedback is ready for the closed loop control. To ...

  • Page 51

    Esp program features 51 in the figure below, the drive starts in manual mode following the user defined pump speed reference. As speed reaches the minimum production speed value defined by the user, only then the automatic process control takes over. Settings parameter group 75 esp reference setup (...

  • Page 52

    52 esp program features underload and overload protection load protection functions can constantly monitor selected load signal against defined limit which are fixed along the motor speed range or vary according to the load curve settings. Each underload and overload protection function limit type c...

  • Page 53

    Esp program features 53 the action (none, warning or fault) taken when the signal exits the allowed operation area can be selected separately for overload and underload conditions (parameters 79.19 and 79.49 respectively). Each condition also has an optional timer to delay the selected action ( 79.1...

  • Page 54

    54 esp program features underload ride through recovery sequence the underload protection function protects the motor casing in the presence of fluid flowing over the motor cases. When an esp is pumping the fluid (oil), gas might be ingested by the esp. This results in a reduction or removal of a fl...

  • Page 55

    Esp program features 55 the figures below illustrates various scenarios with underload ride through recovery sequence. Load signal / limit reference + boost % underload delay underload act underload recovery active underload drop active warning fault shutdown reference underload boost active delay t...

  • Page 56

    56 esp program features overload recovery sequence the overload protection function protects the motor against overheating due to continuous exposure to high electrical current in absence of appropriate cooling. An overload situation can occur for different reasons and is more likely to occur on new...

  • Page 57

    Esp program features 57 the figure below illustrates various scenarios with overload ride through recovery sequence. Settings parameter group 79 load protection (page 429 ). Recovery - warning (not recovered) recovery - warning (recovered) load signal / limit overload delay overload act overload sav...

  • Page 58

    58 esp program features motor voltage control the motor voltage control function monitors voltage control settings. In step-up applications, motor control is complicated with sophisticated electrical circuit between drive and motor. Incorrect voltage settings and varying load might result in less th...

  • Page 59

    Esp program features 59 pump impeller cleaning the pump impeller cleaning procedure consists of a programmable sequence of motor running forward and reverse for the defined number of cycles. The cleaning function removes the solids stuck to impeller blades and thus reduces the friction and inertial ...

  • Page 60

    60 esp program features pump curves q-h pump curves typically provided by the pump manufacturer can be used for the actual flow rate estimation, provided that total dynamic head measurement is available. You can connect both, intake and discharge pressure measurement signals directly to the drive th...

  • Page 61: Program Features

    Program features 61 6 program features what this chapter contains the control program contains all of the parameters (including actual signals) within the drive. This chapter describes some of the more important functions within the control program, how to use them and how to program them to operate...

  • Page 62

    62 program features drive configuration and programming the drive control program is divided into two parts: • firmware program • application program. The firmware program performs the main control functions, including speed and torque control, drive logic (start/stop), i/o, feedback, communication ...

  • Page 63

    Program features 63 adaptive programming conventionally, the user can control the operation of the drive by parameters. However, the standard parameters have a fixed set of choices or a setting range. To further customize the operation of the drive, an adaptive program can be constructed out of a se...

  • Page 64

    64 program features control interfaces programmable analog inputs the control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 v or -10…10 v) or current (0/4…20 ma) input by a jumper or switch on the control unit. Each input can be filtered, i...

  • Page 65

    Program features 65 settings parameter groups 10 standard di, ro (page 184 ) and 11 standard dio, fi, fo (page 191 ). Programmable relay outputs the control unit has three relay outputs. The signal to be indicated by the outputs can be selected by parameters. The relay outputs on the control unit ar...

  • Page 66

    66 program features settings • parameter groups 14 i/o extension module 1 (page 204 ), 15 i/o extension module 2 (page 223 ), 16 i/o extension module 3 (page 227 ). • parameter 60.41 (page 401 )..

  • Page 67

    Program features 67 fieldbus control the drive can be connected to several different automation systems through its fieldbus interfaces. See chapters fieldbus control through the embedded fieldbus interface (efb) (page 607 ) and fieldbus control through a fieldbus adapter (page 631 ). Settings param...

  • Page 68

    68 program features master/follower functionality general the master/follower functionality can be used to link several drives together so that the load can be evenly distributed between the drives. This is ideal in applications where the motors are coupled to each other via gearing, chain, belt, et...

  • Page 69

    Program features 69 the master drive is typically speed-controlled and the other drives follow its torque or speed reference. In general, a follower should be • torque-controlled when the motor shafts of the master and the follower are rigidly coupled by gearing, chain etc. So that no speed differen...

  • Page 70

    70 program features notes: • the function can be enabled only when the drive is a speed-controlled follower in remote control mode. • drooping ( 25.08 drooping rate ) is ignored when the load share function is active. • the master and follower should have the same speed control tuning values. • the ...

  • Page 71

    Program features 71 to indicate faults in the followers, each follower must be configured to transmit its status word as one of the above-mentioned data words. In the master, the corresponding target parameter must be set to follower sw . The action to be taken when a follower is faulted is selected...

  • Page 72

    72 program features ring configuration with fiber optic cables t = transmitter; r = receiver follower 2 (zcu) control unit fdco r t follower 1 (bcu) control unit rdco r t ch2 master (zcu) control unit fdco r t follower 3 (zcu) control unit f dco follower 1 star configuration with fiber optic cables ...

  • Page 73

    Program features 73 example parameter settings the following is a checklist of parameters that need to be set when configuring the master/follower link. In this example, the master broadcasts the follower control word, a speed reference and a torque reference. The follower returns a status word and ...

  • Page 74

    74 program features follower settings: • master/follower link activation • 60.01 m/f communication port (fiber optic channel or xd2d selection) • 60.02 m/f node address = 2…60 • 60.03 m/f mode = ddcs follower (for both fiber optic and wire connection) • 60.05 m/f hw connection ( ring or star for fib...

  • Page 75

    Program features 75 external controller interface general the drive can be connected to an external controller (such as the abb ac 800m) using either fiber optic or twisted-pair cable. The acs880 is compatible with both the modulebus and drivebus connections. Note that some features of drivebus (suc...

  • Page 76

    76 program features the communication uses data sets 10…33. The contents of the data sets are freely configurable, but data set 10 typically contains the control word and one or two references, while data set 11 returns the status word and selected actual values. For modulebus communication, the acs...

  • Page 77

    Program features 77 control of a supply unit (lsu) general with drives that consist of a supply unit and one inverter unit, the supply unit can be controlled through the inverter unit. (in drive systems consisting of multiple inverter units, this feature is not typically used.) for example, the inve...

  • Page 78

    78 program features with acs880 single drives with a separate supply unit, the basic communication is initialized by parameter 95.20 hw options word 1 . This will make several parameters visible (see below). If the supply unit is regenerative (such as an igbt supply unit), it is possible to send a d...

  • Page 79

    Program features 79 motor control direct torque control (dtc) the motor control of the acs880 is based on direct torque control (dtc), the abb premium motor control platform. The switching of the output semiconductors is controlled to achieve the required stator flux and motor torque. The switching ...

  • Page 80

    80 program features special acceleration/deceleration ramps the acceleration/deceleration times for the jogging function can be defined separately; see section jogging (page 92 ) . The change rate of the motor potentiometer function (page 106 ) is adjustable. The same rate applies in both directions...

  • Page 81

    Program features 81 reference exits the range. Any instant change in the output is smoothed out by the ramping function further in the reference chain. The function is also available for scalar motor control with a frequency reference. The input of the function is shown by 28.96 frequency ref act 7 ...

  • Page 82

    82 program features ( 99 motor data ). The calculated maximum speed during the routine is the initial speed (ie. Speed when the routine is activated) + 25.39 autotune speed step , unless limited by 30.12 maximum speed or 99.09 motor nominal speed . The diagram below shows the behavior of speed and t...

  • Page 83

    Program features 83 autotune modes autotuning can be performed in three different ways depending on the setting of parameter 25.34 speed controller autotune mode . The selections smooth , normal and tight define how the drive torque reference should react to a speed reference step after tuning. The ...

  • Page 84

    84 program features the figure below is a simplified block diagram of the speed controller. The controller output is the reference for the torque controller. Warning indications a warning message, af90 speed controller autotuning , will be generated if the autotune routine does not complete successf...

  • Page 85

    Program features 85 tuning procedure for oscillation damping note: changing the speed error low-pass filter time constant or the integration time of the speed controller can affect the tuning of the oscillation damping algorithm. It is recommended to tune the speed controller before the oscillation ...

  • Page 86

    86 program features the function is based on a pi controller. The proportional gain and integration time can be defined by parameters. Setting these to zero disables rush control. Settings parameters 26.81 rush control gain and 26.82 rush control integration time (page 285 ). Encoder support the pro...

  • Page 87

    Program features 87 encoder echo and emulation both encoder echo and emulation are supported by the above-mentioned fen-xx interfaces. Encoder echo is available with ttl, ttl+ and htl encoders. The signal received from the encoder is relayed to the ttl output unchanged. This enables the connection o...

  • Page 88

    88 program features mentioned above are 1:1. The ratios can only be changed with the drive stopped; new settings require validation by 91.10 encoder parameter refresh . Position counter the control program contains a position counter feature that can be used to indicate the position of the load. The...

  • Page 89

    Program features 89 pos counter init cmd source , such as a proximity switch connected to a digital input, is activated. A successful initialization is indicated by bit 4 of 90.35 pos counter status . Any subsequent initialization of the counter must first be enabled by 90.69 reset pos counter init ...

  • Page 90

    90 program features for example, to read parameter 90.07 load position scaled int through fieldbus, set the selection parameter of the desired dataset (in group 52) to other – 90.07 , and select the format. If you select a 32-bit format, the subsequent data word is also automatically reserved. Confi...

  • Page 91

    Program features 91 • ( 90.53 load gear numerator = 1) • 90.54 load gear denominator = 50 the cable drum turns one revolution per 50 revolutions of the motor shaft. • ( 90.61 gear numerator = 1) • ( 90.62 gear denominator = 1) (these parameters need not be changed as position estimate is not being u...

  • Page 92

    92 program features in the acs880, the following settings are made: • 92.01 encoder 1 type = htl • 92.02 encoder 1 source = module 1 • 92.10 pulses/revolution = 2048 • 92.13 position estimation enable = enable • 90.51 load feedback selection = encoder 1 • 90.63 feed constant numerator = 8192 (ie. 4 ...

  • Page 93

    Program features 93 ref ) along the defined jogging acceleration ramp ( 23.20 acc time jogging ). After the activation signal switches off, the drive decelerates to a stop along the defined jogging deceleration ramp ( 23.21 dec time jogging ). The figure and table below provide an example of how the...

  • Page 94

    94 program features see also the block diagram on page 646 . The jogging function operates on a 2 ms time level. Notes: • jogging is not available when the drive is in local control. • jogging cannot be enabled when the drive start command is on, or the drive started when jogging is enabled. Startin...

  • Page 95

    Program features 95 settings parameters 20.25 jogging enable (page 241 ), 20.26 jogging 1 start source (page 241 ), 20.27 jogging 2 start source (page 242 ), 22.42 jogging 1 ref (page 253 ), 22.43 jogging 2 ref (page 253 ), 23.20 acc time jogging (page 260 ) and 23.21 dec time jogging (page 260 ). S...

  • Page 96

    96 program features settings • parameters 19.20 scalar control reference unit (page 233 ), 97.12 ir comp step- up frequency (page 491 ), 97.13 ir compensation (page 492 ) and 99.04 motor control mode (page 495 ) • parameter group 28 frequency reference chain (page 285 ). Autophasing autophasing is a...

  • Page 97

    Program features 97 the autophasing routine is performed with permanent magnet synchronous motors and synchronous reluctance motors in the following cases: 1. One-time measurement of the rotor and encoder position difference when an absolute encoder, a resolver, or an encoder with commutation signal...

  • Page 98

    98 program features bit 4 of 06.21 drive status word 3 indicates if the rotor position has already been determined. Autophasing modes several autophasing modes are available (see parameter 21.13 autophasing mode ). The turning mode ( turning ) is recommended especially with case 1 (see the list abov...

  • Page 99

    Program features 99 flux braking the drive can provide greater deceleration by raising the level of magnetization in the motor. By increasing the motor flux, the energy generated by the motor during braking can be converted to motor thermal energy. The drive monitors the motor status continuously, a...

  • Page 100

    100 program features dc magnetization dc magnetization can be applied to the motor to • heat the motor to remove or prevent condensation, or • to lock the rotor at, or near, zero speed. Pre-heating a motor pre-heating function is available to prevent condensation in a stopped motor, or to remove con...

  • Page 101

    Program features 101 notes: • dc hold is only available in speed control in dtc motor control mode (see page 26 ). • the function applies the dc current to one phase only, depending on the position of the rotor. The return current will be shared between the other phases. Post-magnetization this feat...

  • Page 102

    102 program features warning: the motor must be designed to absorb or dissipate the thermal energy generated by continuous magnetization, for example by forced ventilation. Settings parameters 06.21 drive status word 3 (page 171 ), 21.01 start mode , 21.02 magnetization time , 21.08 … 21.12 , 21.14 ...

  • Page 103

    Program features 103 application control application macros application macros are predefined application parameter edits and i/o configurations. See chapter application macros (page 131 ). Process pid control there is a built-in process pid controller in the drive. The controller can be used to con...

  • Page 104

    104 program features quick configuration of the process pid controller 1. Activate the process pid controller (parameter 40.07 set 1 pid operation mode ). 2. Select a feedback source (parameters 40.08 … 40.11 ). 3. Select a setpoint source (parameters 40.16 … 40.25 ). 4. Set the gain, integration ti...

  • Page 105

    Program features 105 tracking in tracking mode, the pid block output is set directly to the value of parameter 40.50 (or 41.50 ) set 1 tracking ref selection . The internal i term of the pid controller is set so that no transient is allowed to pass on to the output, so when the tracking mode is left...

  • Page 106

    106 program features motor potentiometer the motor potentiometer is, in effect, a counter whose value can be adjusted up and down using two digital signals selected by parameters 22.73 motor potentiometer up source and 22.74 motor potentiometer down source . Note that these signals have no effect wh...

  • Page 107

    Program features 107 mechanical brake control a mechanical brake can be used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered. The brake control logic observes the settings of parameter group 44 mechanical brake control as well as several external si...

  • Page 108

    108 program features brake state diagram state descriptions state name description brake disabled brake control is disabled (parameter 44.06 brake control enable = 0, and 44.01 brake control status b4 = 0). The brake is closed ( 44.01 brake control status b0 = 0). Brake opening : brake opening wait ...

  • Page 109

    Program features 109 state change conditions ( ) brake closing : brake closing wait brake has been requested to close. The drive logic is requested to ramp down the speed to a stop ( 44.01 brake control status b3 = 1). The open signal is kept active ( 44.01 brake control status b0 = 1). The brake lo...

  • Page 110

    110 program features timing diagram the simplified timing diagram below illustrates the operation of the brake control function. Refer to the state diagram above. T s start torque at brake open (parameter 44.03 brake open torque reference ) t mem stored torque value at brake close ( 44.02 brake torq...

  • Page 111

    Program features 111 wiring example the figure below shows a brake control wiring example. The brake control hardware and wiring is to be sourced and installed by the customer. Warning! Make sure that the machinery into which the drive with brake control function is integrated fulfills the personnel...

  • Page 112

    112 program features dc voltage control overvoltage control overvoltage control of the intermediate dc link is typically needed when the motor is in generating mode. The motor can generate when it decelerates or when the load overhauls the motor shaft, causing the shaft to turn faster than the appli...

  • Page 113

    Program features 113 automatic restart it is possible to restart the drive automatically after a short (max. 5 seconds) power supply failure by using the automatic restart function provided that the drive is allowed to run for 5 seconds without the cooling fans operating. When enabled, the function ...

  • Page 114

    114 program features settings parameters 01.11 dc voltage (page 152 ), 30.30 overvoltage control (page 300 ), 30.31 undervoltage control (page 300 ), 95.01 supply voltage (page 473 ), and 95.02 adaptive voltage limits (page 474 ). Brake chopper a brake chopper can be used to handle the energy genera...

  • Page 115

    Program features 115 safety and protections emergency stop the emergency stop signal is connected to the input selected by parameter 21.05 emergency stop source . An emergency stop can also be generated through fieldbus (parameter 06.01 main control word , bits 0…2). The mode of the emergency stop i...

  • Page 116

    116 program features motor thermal protection the control program features two separate motor temperature monitoring functions. The temperature data sources and warning/trip limits can be set up independently for each function. The motor temperature can be monitored using • the motor thermal protect...

  • Page 117

    Program features 117 voltage over the sensor. The temperature measurement function calculates the resistance of the sensor and generates an indication if overtemperature is detected. For wiring of the sensor, refer to the hardware manual of the drive. The figure below shows typical ptc sensor resist...

  • Page 118

    118 program features fen-xx encoder interfaces (optional) also have a connection for one kty84 sensor. The figure and table below show typical kty84 sensor resistance values as a function of the motor operating temperature. The warning and fault limits can be adjusted by parameters. For the wiring o...

  • Page 119

    Program features 119 thermal protection of motor cable the control program contains a thermal protection function for the motor cable. This function should be used, for example, when the nominal current of the drive exceeds the current-carrying capacity of the motor cable. The program calculates the...

  • Page 120

    120 program features the action (none, warning or fault) taken when the signal exits the allowed operation area can be selected separately for overload and underload conditions (parameters 37.03 and 37.04 respectively). Each condition also has an optional timer to delay the selected action ( 37.41 a...

  • Page 121

    Program features 121 other programmable protection functions external events (parameters 31.01 … 31.10 ) five different event signals from the process can be connected to selectable inputs to generate trips and warnings for the driven equipment. When the signal is lost, an external event (fault, war...

  • Page 122

    122 program features overspeed protection (parameter 31.30 ) the user can set overspeed limits by specifying a margin that is added to the currently-used maximum and minimum speed limits. Ramp stop supervision (parameters 31.32 , 31.33 , 31.37 and 31.38 ) the control program has a supervision functi...

  • Page 123

    Program features 123 diagnostics fault and warning messages, data logging see chapter fault tracing (page 565 ). Signal supervision three signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 supervision statu...

  • Page 124

    124 program features energy saving calculators this feature consists of the following functionalities: • an energy optimizer that adjusts the motor flux in such a way that the total system efficiency is maximized • a counter that monitors used and saved energy by the motor and displays them in kwh, ...

  • Page 125

    Program features 125 amplitude logger 1 is fixed to monitor motor current, and cannot be reset. With amplitude logger 1, 100% corresponds to the maximum output current of the drive ( i max , as given in the hardware manual). The measured current is logged continuously. The distribution of samples is...

  • Page 126

    126 program features miscellaneous user parameter sets the drive supports four user parameter sets that can be saved to the permanent memory and recalled using drive parameters. It is also possible to use digital inputs to switch between user parameter sets. A user parameter set contains all editabl...

  • Page 127

    Program features 127 settings parameters 96.53 … 96.59 (page 485 ). User lock for better cybersecurity, it is highly recommended that you set a master pass code to prevent eg. The changing of parameter values and/or the loading of firmware and other files. Warning! Abb will not be liable for damages...

  • Page 128

    128 program features note that “ analog src ” type parameters (see page 503 ) expect a 32-bit real (floating point) source – in other words, parameters 47.01 … 47.08 can be used as a value source of other parameters while 47.11 … 47.28 cannot. To use a 16-bit integer (received in ddcs data sets) as ...

  • Page 129

    Program features 129 7. Switch on the power to the drive/inverter unit. 8. Enter the number of inverter modules present into parameter 95.13 reduced run mode . 9. Reset all faults and start the drive/inverter unit. The maximum current is now automatically limited according to the new inverter config...

  • Page 130

    130 program features for custom filters: parameters 97.01 switching frequency reference , 97.02 minimum switching frequency (page 489 ), 99.18 sine filter inductance and 99.19 sine filter capacitance (page 500 )..

  • Page 131: Application Macros

    Application macros 131 7 application macros what this chapter contains this chapter describes the intended use, operation and default control connections of the application macros. More information on the connectivity of the control unit is given in the hardware manual of the drive. General applicat...

  • Page 132

    132 application macros factory macro the factory macro is suited to relatively straightforward speed control applications such as conveyors, pumps and fans, and test benches. The drive is speed-controlled with the reference signal connected to analog input ai1. The start/stop commands are given thro...

  • Page 133

    Application macros 133 default control connections for the factory macro fault xpow external power input 1 +24vi 24 v dc, 2 a 2 gnd xai reference voltage and analog inputs 1 +vref 10 v dc, r l 1…10 kohm 2 -vref -10 v dc, r l 1…10 kohm 3 agnd ground 4 ai1+ speed reference 0(2)…10 v, r in > 200 kohm 5...

  • Page 134

    134 application macros hand/auto macro the hand/auto macro is suited to speed control applications where two external control devices are used. The drive is speed-controlled from the external control locations ext1 (hand control) and ext2 (auto control). The selection between the control locations i...

  • Page 135

    Application macros 135 default control connections for the hand/auto macro fault xpow external power input 1 +24vi 24 v dc, 2 a 2 gnd xai reference voltage and analog inputs 1 +vref 10 v dc, r l 1…10 kohm 2 -vref -10 v dc, r l 1…10 kohm 3 agnd ground 4 ai1+ speed reference (hand) 0(2)…10 v, r in > 2...

  • Page 136

    136 application macros pid control macro the pid control macro is suitable for process control applications, for example closed-loop pressure, level or flow control systems such as • pressure boost pumps of municipal water supply systems • level-controlling pumps of water reservoirs • pressure boost...

  • Page 137

    Application macros 137 default parameter settings for the pid control macro below is a listing of default parameter values that differ from those listed for the factory macro in parameter listing (page 152 ). Note: the macro selection does not affect parameter group 41 process pid set 2 . Parameter ...

  • Page 138

    138 application macros default control connections for the pid control macro fault p i xpow external power input 1 +24vi 24 v dc, 2 a 2 gnd xai reference voltage and analog inputs 1 +vref 10 v dc, r l 1…10 kohm 2 -vref -10 v dc, r l 1…10 kohm 3 agnd ground 4 ai1+ speed reference 0(2)…10 v, r in > 20...

  • Page 139

    Application macros 139 sensor connection examples for the pid control macro p i actual value measurement -20…20 ma. R in = 100 ohm 0/4…20 ma note: the sensor must be powered externally. P i + auxiliary voltage output (200 ma max.) + – p i drive 1 0/4…20 ma – + actual value measurement -20…20 ma. R i...

  • Page 140

    140 application macros torque control macro this macro is used in applications in which torque control of the motor is required. These are typically tension applications, where a particular tension needs to be maintained in the mechanical system. Torque reference is given through analog input ai2, t...

  • Page 141

    Application macros 141 default control connections for the torque control macro fault xpow external power input 1 +24vi 24 v dc, 2 a 2 gnd xai reference voltage and analog inputs 1 +vref 10 v dc, r l 1…10 kohm 2 -vref -10 v dc, r l 1…10 kohm 3 agnd ground 4 ai1+ speed reference 0(2)…10 v, r in > 200...

  • Page 142

    142 application macros sequential control macro the sequential control macro is suited for speed control applications in which a speed reference, multiple constant speeds, and two acceleration and deceleration ramps can be used. Only ext1 is used in this macro. The macro offers seven preset constant...

  • Page 143

    Application macros 143 selection of constant speeds by default, constant speeds 1…7 are selected using digital inputs di4…di6 as follows: default parameter settings for the sequential control macro below is a listing of default parameter values that differ from those listed for the factory macro in ...

  • Page 144

    144 application macros default control connections for the sequential control macro fault xpow external power input 1 +24vi 24 v dc, 2 a 2 gnd xai reference voltage and analog inputs 1 +vref 10 v dc, r l 1…10 kohm 2 -vref -10 v dc, r l 1…10 kohm 3 agnd ground 4 ai1+ speed reference 0(2)…10 v, r in >...

  • Page 145

    Application macros 145 fieldbus control macro this application macro is not supported by the current firmware version..

  • Page 146

    146 application macros.

  • Page 147: Parameters

    Parameters 147 8 parameters what this chapter contains the chapter describes the parameters, including actual signals of the control program..

  • Page 148

    148 parameters terms and abbreviations term definition actual signal type of parameter that is the result of a measurement or calculation by the drive, or contains status information. Most actual signals are read-only, but some (especially counter-type actual signals) can be reset. Def (in the follo...

  • Page 149

    Parameters 149 summary of parameter groups group contents page 01 actual values basic signals for monitoring the drive. 152 03 input references values of references received from various sources. 156 04 warnings and faults information on warnings and faults that occurred last. 157 05 diagnostics var...

  • Page 150

    150 parameters 43 brake chopper settings for the internal brake chopper. 355 44 mechanical brake control configuration of mechanical brake control. 357 45 energy efficiency settings for the energy saving calculators. 361 46 monitoring/scaling settings speed supervision settings; actual signal filter...

  • Page 151

    Parameters 151 98 user motor parameters motor values supplied by the user that are used in the motor model. 493 99 motor data motor configuration settings. 495 200 safety fso-xx settings. 501 group contents page.

  • Page 152

    152 parameters parameter listing no. Name/value description def / fbeq16 01 01 actual values basic signals for monitoring the drive. All parameters in this group are read-only unless otherwise noted. 01.01 motor speed used measured or estimated motor speed depending on which type of feedback is used...

  • Page 153

    Parameters 153 01.13 output voltage calculated motor voltage in v ac. - 0…2000 v motor voltage. 1 = 1 v 01.14 output power drive output power. The unit is selected by parameter 96.16 unit selection . A filter time constant for this signal can be defined by parameter 46.14 filter time power out . - -...

  • Page 154

    154 parameters 01.30 nominal torque scale torque that corresponds to 100% of nominal motor torque. The unit is selected by parameter 96.16 unit selection note: this value is copied from parameter 99.12 motor nominal torque if entered. Otherwise the value is calculated from other motor data. - 0.000…...

  • Page 155

    Parameters 155 01.65 abs output power absolute value of 01.14 output power . - 0.00 … 32767.00 kw or hp output power. 1 = 1 unit 01.66 abs output power % motor nom absolute value of 01.15 output power % of motor nom . - 0.00 … 300.00% output power. 10 = 1% 01.68 abs motor shaft power absolute value ...

  • Page 156

    156 parameters 01.114 grid reactive power (only visible when igbt supply unit control activated by 95.20 ) estimated reactive power being transferred through the supply unit. - -30000.00 … 30000.00 kvar estimated reactive power. 10 = 1 kvar 01.116 lsu cos Φ (only visible when igbt supply unit contro...

  • Page 157

    Parameters 157 03.11 ddcs controller ref 1 reference 1 received from the external (ddcs) controller. The value has been scaled according to parameter 60.60 ddcs controller ref1 type . See also section external controller interface (page 75 ). 1 = 10 -30000.00 … 30000.00 scaled reference 1 received f...

  • Page 158

    158 parameters 04.10 active warning 5 code of the 5th active warning. - 0000h…ffffh 5th active warning. 1 = 1 04.11 latest fault code of the 1st stored (non-active) fault. - 0000h…ffffh 1st stored fault. 1 = 1 04.12 2nd latest fault code of the 2nd stored (non-active) fault. - 0000h…ffffh 2nd stored...

  • Page 159

    Parameters 159 04.21 fault word 1 acs800-compatible fault word 1. The bit assignments of this word correspond to fault word 1 in the acs800. Parameter 04.120 fault/warning word compatibility determines whether the bit assignments are according to the acs800 standard or acs800 system control program....

  • Page 160

    160 parameters 04.22 fault word 2 acs800-compatible fault word 2. The bit assignments of this word correspond to fault word 2 in the acs800. Parameter 04.120 fault/warning word compatibility determines whether the bit assignments are according to the acs800 standard or acs800 system control program....

  • Page 161

    Parameters 161 04.31 warning word 1 acs800-compatible warning (alarm) word 1. The bit assignments of this word correspond to alarm word 1 in the acs800. Parameter 04.120 fault/warning word compatibility determines whether the assignments are according to the acs800 standard or acs800 system control ...

  • Page 162

    162 parameters 04.32 warning word 2 acs800-compatible warning (alarm) word 2. The bit assignments of this word correspond to alarm word 2 in the acs800. Parameter 04.120 fault/warning word compatibility determines whether the bit assignments are according to the acs800 standard or acs800 system cont...

  • Page 163

    Parameters 163 04.41 event word 1 bit 0 code selects the hexadecimal code of an event (warning, fault or pure event) whose status is shown as bit 0 of 04.40 event word 1 . The event codes are listed in chapter fault tracing (page 565 ). 0000h 0000h…ffffh code of event. 1 = 1 04.42 event word 1 bit 0...

  • Page 164

    164 parameters acs800 system ctrl program the bit assignments of parameters 04.21 … 04.32 correspond to the acs800 system control program as follows: 04.21 fault word 1 : 09.01 fault word 1 04.22 fault word 2 : 09.02 fault word 2 04.31 warning word 1 : 09.04 alarm word 1 04.32 warning word 2 : 09.05...

  • Page 165

    Parameters 165 05.42 aux. Fan service counter displays the age of the auxiliary cooling fan as a percentage of its estimated lifetime. The estimate is based on the duty, operating conditions and other operating parameters of the fan. When the counter reaches 100%, a warning ( a8c0 fan service counte...

  • Page 166

    166 parameters 06.04 fba b transparent control word displays the unaltered control word received from the plc through fieldbus adapter b when a transparent communication profile is selected eg. By parameter group 54 fba b settings . See section control word and status word (page 634 ). This paramete...

  • Page 167

    Parameters 167 06.16 drive status word 1 drive status word 1. This parameter is read-only. - 0000h…ffffh drive status word 1. 1 = 1 no. Name/value description def / fbeq16 bit name description 0 enabled 1 = both run enable (see par. 20.12 ) and start enable ( 20.19 ) signals are present, and safe to...

  • Page 168

    168 parameters 06.17 drive status word 2 drive status word 2. This parameter is read-only. - 0000h…ffffh drive status word 2. 1 = 1 no. Name/value description def / fbeq16 bit name description 0 identification run done 1 = motor identification (id) run has been performed 1 magnetized 1 = the motor h...

  • Page 169

    Parameters 169 06.18 start inhibit status word start inhibit status word. This word specifies the source of the inhibiting condition that is preventing the drive from starting. After the condition is removed, the start command must be cycled. See bit-specific notes see also parameter 06.25 drive inh...

  • Page 170

    170 parameters 06.19 speed control status word speed control status word. This parameter is read-only. - 0000h…ffffh speed control status word. 1 = 1 no. Name/value description def / fbeq16 bit name description 0 zero speed 1 = drive is running at zero speed, ie. The absolute value of par. 90.01 mot...

  • Page 171

    Parameters 171 06.20 constant speed status word constant speed/frequency status word. Indicates which constant speed or frequency is active (if any). See also parameter 06.19 speed control status word , bit 7, and section constant speeds/frequencies (page 80 ). This parameter is read-only. - 0000h…f...

  • Page 172

    172 parameters 06.25 drive inhibit status word 2 drive inhibit status word 2. This word specifies the source of the inhibiting condition that is preventing the drive from starting. After the condition is removed, the start command must be cycled. See bit-specific notes. See also parameter 06.18 star...

  • Page 173

    Parameters 173 06.32 msw bit 13 sel selects a binary source whose status is transmitted as bit 13 of 06.11 main status word . False false 0. 0 true 1. 1 other [bit] source selection (see terms and abbreviations on page 148 ). - 06.33 msw bit 14 sel selects a binary source whose status is transmitted...

  • Page 174

    174 parameters 06.39 internal state machine lsu cw (only visible when supply unit control activated by 95.20 ) shows the control word sent to the supply unit from the inu- lsu (inverter unit/supply unit) state machine. This parameter is read-only. - 0000h…ffffh supply unit control word. 1 = 1 06.40 ...

  • Page 175

    Parameters 175 mcw user bit 0 bit 12 of 06.01 main control word (see page 165 ). 2 mcw user bit 1 bit 13 of 06.01 main control word (see page 165 ). 3 mcw user bit 2 bit 14 of 06.01 main control word (see page 165 ). 4 mcw user bit 3 bit 15 of 06.01 main control word (see page 165 ). 5 other [bit] s...

  • Page 176

    176 parameters mcw user bit 1 bit 13 of 06.01 main control word (see page 165 ). 3 mcw user bit 2 bit 14 of 06.01 main control word (see page 165 ). 4 mcw user bit 3 bit 15 of 06.01 main control word (see page 165 ). 5 other [bit] source selection (see terms and abbreviations on page 148 ). - 06.48 ...

  • Page 177

    Parameters 177 06.63 user status word 1 bit 3 sel selects a binary source whose status is shown as bit 3 of 06.50 user status word 1 . Magnetized false 0. 0 true 1. 1 magnetized bit 1 of 06.17 drive status word 2 (see page 168 ). 2 other [bit] source selection (see terms and abbreviations on page 14...

  • Page 178

    178 parameters true 1. 1 torque control bit 2 of 06.17 drive status word 2 (see page 168 ). 2 other [bit] source selection (see terms and abbreviations on page 148 ). - 06.71 user status word 1 bit 11 sel selects a binary source whose status is shown as bit 11 of 06.50 user status word 1 . Zero spee...

  • Page 179

    Parameters 179 06.101 user control word 2 user-defined control word 2. - 0000h…ffffh user-defined control word 2. 1 = 1 06.116 lsu drive status word 1 (only visible when igbt supply unit control activated by 95.20 ) drive status word 1 received from the supply unit. See also section control of a sup...

  • Page 180

    180 parameters 06.118 lsu start inhibit status word (only visible when igbt supply unit control activated by 95.20 ) this word specifies the source of the inhibiting condition that is preventing the supply unit from starting. See also section control of a supply unit (lsu) (page 77 ), and parameter ...

  • Page 181

    Parameters 181 07.21 application environment status 1 (only visible with option +n8010 [application programmability]) shows which tasks of the application program are running. See the drive (iec 61131-3) application programming manual (3aua0000127808 [english]). - 0000h…ffffh application program tas...

  • Page 182

    182 parameters 07.30 adaptive program status shows the status of the adaptive program. See section adaptive programming (page 63 ). - 0000h…ffffh adaptive program status. 1 = 1 07.40 iec application cpu usage peak (only visible with option +n8010 [application programmability]) displays the peak load...

  • Page 183

    Parameters 183 09 09 esp signals esp signals to monitor the pump. 09.01 esp status word displays the current state of the esp application functions. 09.09 drive control state displays the current state of drive control. Drive not ready drive not ready drive is not ready for operation. 0 id run undon...

  • Page 184

    184 parameters -600.00...600.00 hz esp frequency. 10 = 1hz 09.22 speed reference % displays esp speed/frequency reference in percent scale. 0.00 -1200.00 ...1200.00 % speed reference. 10 = 1% 09.23 speed reference used displays the speed reference currently produced by the esp control program. 0.0 -...

  • Page 185

    Parameters 185 10.03 di force selection the electrical statuses of the digital inputs can be overridden for eg. Testing purposes. A bit in parameter 10.04 di force data is provided for each digital input, and its value is applied whenever the corresponding bit in this parameter is 1. 0000h 0000h…fff...

  • Page 186

    186 parameters 10.07 di2 on delay defines the activation delay for digital input di2. 0.0 s t on = 10.07 di2 on delay t off = 10.08 di2 off delay *electrical status of digital input. Indicated by 10.01 di status . **indicated by 10.02 di delayed status . 0.0 … 3000.0 s activation delay for di2. 10 =...

  • Page 187

    Parameters 187 10.11 di4 on delay defines the activation delay for digital input di4. 0.0 s t on = 10.11 di4 on delay t off = 10.12 di4 off delay *electrical status of digital input. Indicated by 10.01 di status . **indicated by 10.02 di delayed status . 0.0 … 3000.0 s activation delay for di4. 10 =...

  • Page 188

    188 parameters 10.15 di6 on delay defines the activation delay for digital input di6. 0.0 s t on = 10.15 di6 on delay t off = 10.16 di6 off delay *electrical status of digital input. Indicated by 10.01 di status . **indicated by 10.02 di delayed status . 0.0 … 3000.0 s activation delay for di6. 10 =...

  • Page 189

    Parameters 189 remote control bit 9 of 06.11 main status word (see page 166 ). 24 supervision 1 bit 0 of 32.01 supervision status (see page 312 ). 33 supervision 2 bit 1 of 32.01 supervision status (see page 312 ). 34 supervision 3 bit 2 of 32.01 supervision status (see page 312 ). 35 ro/dio control...

  • Page 190

    190 parameters 10.28 ro2 on delay defines the activation delay for relay output ro2. 0.0 s ( 95.20 b3) t on = 10.28 ro2 on delay t off = 10.29 ro2 off delay 0.0 … 3000.0 s activation delay for ro2. 10 = 1 s 10.29 ro2 off delay defines the deactivation delay for relay output ro2. See parameter 10.28 ...

  • Page 191

    Parameters 191 10.99 ro/dio control word storage parameter for controlling the relay outputs and digital input/outputs eg. Through the embedded fieldbus interface. To control the relay outputs (ro) and the digital input/outputs (dio) of the drive, send a control word with the bit assignments shown b...

  • Page 192

    192 parameters ready ref bit 2 of 06.11 main status word (see page 166 ). 8 at setpoint bit 8 of 06.11 main status word (see page 166 ). 9 reverse bit 2 of 06.19 speed control status word (see page 170 ). 10 zero speed bit 0 of 06.19 speed control status word (see page 170 ). 11 above limit bit 10 o...

  • Page 193

    Parameters 193 11.09 dio2 function selects whether dio2 is used as a digital output or input, or a frequency output. Output output dio2 is used as a digital output. 0 input dio2 is used as a digital input. 1 frequency dio2 is used as a frequency output. 2 11.10 dio2 output source selects a drive sig...

  • Page 194

    194 parameters 11.42 freq in 1 min defines the minimum for the frequency actually arriving at frequency input 1 (dio1 when it is used as a frequency input). The incoming frequency signal ( 11.38 freq in 1 actual value ) is scaled into an internal signal ( 11.39 freq in 1 scaled ) by parameters 11.42...

  • Page 195

    Parameters 195 speed ref ramp in 23.01 speed ref ramp input (page 257 ). 10 speed ref ramped 23.02 speed ref ramp output (page 257 ). 11 speed ref used 24.01 used speed reference (page 263 ). 12 torq ref used 26.02 torque reference used (page 279 ). 13 freq ref used 28.02 frequency ref ramp output (...

  • Page 196

    196 parameters 11.60 freq out 1 at src min defines the minimum value of frequency output 1. See diagrams at parameter 11.58 freq out 1 src min . 0 hz 0…16000 hz minimum value of frequency output 1. 1 = 1 hz 11.61 freq out 1 at src max defines the maximum value of frequency output 1. See diagrams at ...

  • Page 197

    Parameters 197 speed ref safe drive generates a warning ( a8a0 ai supervision ) and sets the speed to the speed defined by parameter 22.41 speed ref safe (or 28.41 frequency ref safe when frequency reference is being used). Warning! Make sure that it is safe to continue operation in case of a commun...

  • Page 198

    198 parameters 12.15 ai1 unit selection selects the unit for readings and settings related to analog input ai1. Note: this setting must match the corresponding hardware setting on the drive control unit (see the hardware manual of the drive). Control board reboot (either by cycling the power or thro...

  • Page 199

    Parameters 199 12.19 ai1 scaled at ai1 min defines the real internal value that corresponds to the minimum analog input ai1 value defined by parameter 12.17 ai1 min . (changing the polarity settings of 12.19 and 12.20 can effectively invert the analog input.) 0.000 -32768.000 … 32767.000 real value ...

  • Page 200

    200 parameters 12.27 ai2 min defines the minimum site value for analog input ai2. Set the value actually sent to the drive when the analog signal from plant is wound to its minimum setting. See also parameter 12.01 ai tune . 0.000 ma or v -22.000 … 22.000 ma or v minimum value of ai2. 1000 = 1 ma or...

  • Page 201

    Parameters 201 motor torque 01.10 motor torque (page 152 ). 6 dc voltage 01.11 dc voltage (page 152 ). 7 power inu out 01.14 output power (page 153 ). 8 speed ref ramp in 23.01 speed ref ramp input (page 257 ). 10 speed ref ramp out 23.02 speed ref ramp output (page 257 ). 11 speed ref used 24.01 us...

  • Page 202

    202 parameters 13.17 ao1 source min defines the real minimum value of the signal (selected by parameter 13.12 ao1 source ) that corresponds to the minimum required ao1 output value (defined by parameter 13.19 ao1 out at ao1 src min ). Programming 13.17 as the maximum value and 13.18 as the minimum v...

  • Page 203

    Parameters 203 13.21 ao2 actual value displays the value of ao2 in ma. This parameter is read-only. - 0.000 … 22.000 ma value of ao2. 1000 = 1 ma 13.22 ao2 source selects a signal to be connected to analog output ao2. Alternatively, sets the output to excitation mode to feed a constant current to a ...

  • Page 204

    204 parameters 13.28 ao2 source max defines the real maximum value of the signal (selected by parameter 13.22 ao2 source ) that corresponds to the maximum required ao2 output value (defined by parameter 13.30 ao2 out at ao2 src max ). See parameter 13.27 ao2 source min . 100.0 -32768.0 … 32767.0 rea...

  • Page 205

    Parameters 205 14.03 module 1 status displays the status of i/o extension module 1. No option no option no module detected in the specified slot. 0 no communication a module has been detected but cannot be communicated with. 1 unknown the module type is unknown. 2 fio-01 an fio-01 module has been de...

  • Page 206

    206 parameters 14.08 di filter time (visible when 14.01 module 1 type = fdio-01 ) defines a filtering time for parameter 14.05 di status . 10.0 ms 0.8 … 100.0 ms filtering time for 14.05 . 10 = 1 ms 14.08 dio filter time (visible when 14.01 module 1 type = fio-01 or fio-11 ) defines a filtering time...

  • Page 207

    Parameters 207 ro/dio control word bit8 bit 8 of 10.99 ro/dio control word (see page 191 ). 43 ro/dio control word bit9 bit 9 of 10.99 ro/dio control word (see page 191 ). 44 other [bit] source selection (see terms and abbreviations on page 148 ). - 14.12 di1 on delay (visible when 14.01 module 1 ty...

  • Page 208

    208 parameters 14.14 dio2 function (visible when 14.01 module 1 type = fio-01 or fio-11 ) selects whether dio2 of the extension module is used as a digital input or output. Input output dio2 is used as a digital output. 0 input dio2 is used as a digital input. 1 14.16 dio2 output source (visible whe...

  • Page 209

    Parameters 209 speed ref safe drive generates a warning ( a8a0 ai supervision ) and sets the speed to the speed defined by parameter 22.41 speed ref safe (or 28.41 frequency ref safe when frequency reference is being used). Warning! Make sure that it is safe to continue operation in case of a commun...

  • Page 210

    210 parameters ai3 max tune (visible when 14.01 module 1 type = fio-11 ) the measured value of ai3 is set as the maximum value of ai3 into parameter 14.64 ai3 max . 6 14.22 di3 on delay (visible when 14.01 module 1 type = fdio-01 ) defines the activation delay for digital input di3. See parameter 14...

  • Page 211

    Parameters 211 14.27 dio4 on delay (visible when 14.01 module 1 type = fio-01 or fio-11 ) defines the activation delay for digital input/output dio4. See parameter 14.12 dio1 on delay . 0.00 s 0.00 … 3000.00 s activation delay for dio4. 10 = 1 s 14.27 ai1 scaled value (visible when 14.01 module 1 ty...

  • Page 212

    212 parameters 250 us 250 microseconds. 2 500 us 500 microseconds. 3 1 ms 1 millisecond. 4 2 ms 2 milliseconds. 5 4 ms 4 milliseconds. 6 7.9375 ms 7.9375 milliseconds. 7 14.32 ai1 filter time (visible when 14.01 module 1 type = fio-11 or faio-01 ) defines the filter time constant for analog input ai...

  • Page 213

    Parameters 213 14.35 ro1 on delay (visible when 14.01 module 1 type = fio-01 or fdio-01 ) defines the activation delay for relay output ro1. 0.00 s t on = 14.35 ro1 on delay t off = 14.36 ro1 off delay 0.00 … 3000.00 s activation delay for ro1. 10 = 1 s 14.35 ai1 scaled at ai1 min (visible when 14.0...

  • Page 214

    214 parameters 14.38 ro2 on delay (visible when 14.01 module 1 type = fio-01 or fdio-01 ) defines the activation delay for relay output ro2. See parameter 14.35 ro1 on delay . 0.00 s 0.00 … 3000.00 s activation delay for ro2. 10 = 1 s 14.39 ro2 off delay (visible when 14.01 module 1 type = fio-01 or...

  • Page 215

    Parameters 215 125 us 125 microseconds. 1 250 us 250 microseconds. 2 500 us 500 microseconds. 3 1 ms 1 millisecond. 4 2 ms 2 milliseconds. 5 4 ms 4 milliseconds. 6 7.9375 ms 7.9375 milliseconds. 7 14.47 ai2 filter time (visible when 14.01 module 1 type = fio-11 or faio-01 ) defines the filter time c...

  • Page 216

    216 parameters 14.50 ai2 scaled at ai2 min (visible when 14.01 module 1 type = fio-11 or faio-01 ) defines the real value that corresponds to the minimum analog input ai2 value defined by parameter 14.48 ai2 min . 0.000 -32768.000 … 32767.000 real value corresponding to minimum ai2 value. 1 = 1 14.5...

  • Page 217

    Parameters 217 ma milliamperes. 10 14.60 ai3 unit selection (visible when 14.01 module 1 type = fio-11 ) selects the unit for readings and settings related to analog input ai3. Note: this setting must match the corresponding hardware setting on the i/o extension module (see the manual of the i/o ext...

  • Page 218

    218 parameters 14.63 ai3 min (visible when 14.01 module 1 type = fio-11 ) defines the minimum value for analog input ai3. See also parameter 14.21 ai tune . 0.000 ma or v -22.000 … 22.000 ma or v minimum value of ai3. 1000 = 1 ma or v 14.64 ai3 max (visible when 14.01 module 1 type = fio-11 ) define...

  • Page 219

    Parameters 219 14.76 ao1 actual value (visible when 14.01 module 1 type = fio-11 or faio-01 ) displays the value of ao1 in ma. This parameter is read-only. - 0.000 … 22.000 ma value of ao1. 1000 = 1 ma 14.77 ao1 source (visible when 14.01 module 1 type = fio-11 or faio-01 ) selects a signal to be co...

  • Page 220

    220 parameters 14.79 ao1 filter time (visible when 14.01 module 1 type = fio-11 or faio-01 ) defines the filtering time constant for analog output ao1. 0.100 s 0.000 … 30.000 s filter time constant. 1000 = 1 s no. Name/value description def / fbeq16 63 % 100 t t o = i × (1 - e -t /t ) i = filter inp...

  • Page 221

    Parameters 221 14.80 ao1 source min (visible when 14.01 module 1 type = fio-11 or faio-01 ) defines the real value of the signal (selected by parameter 14.77 ao1 source ) that corresponds to the minimum ao1 output value (defined by parameter 14.82 ao1 out at ao1 src min ). 0.0 -32768.0 … 32767.0 rea...

  • Page 222

    222 parameters 14.86 ao2 actual value (visible when 14.01 module 1 type = faio-01 ) displays the value of ao2 in ma. This parameter is read-only. - 0.000 … 22.000 ma value of ao2. 1000 = 1 ma 14.87 ao2 source (visible when 14.01 module 1 type = faio-01 ) selects a signal to be connected to analog ou...

  • Page 223

    Parameters 223 14.91 ao2 source max (visible when 14.01 module 1 type = faio-01 ) defines the real value of the signal (selected by parameter 14.87 ao2 source ) that corresponds to the maximum ao2 output value (defined by parameter 14.93 ao2 out at ao2 src max ). See parameter 14.90 ao2 source min ....

  • Page 224

    224 parameters 15.14 dio2 function (visible when 15.01 module 2 type = fio-01 or fio-11 ) see parameter 14.14 dio2 function . Input 15.16 dio2 output source (visible when 15.01 module 2 type = fio-01 or fio-11 ) see parameter 14.16 dio2 output source . Not energized 15.17 di2 on delay (visible when ...

  • Page 225

    Parameters 225 15.29 ai1 hw switch position (visible when 15.01 module 2 type = fio-11 or faio-01 ) see parameter 14.29 ai1 hw switch position . - 15.30 ai1 unit selection (visible when 15.01 module 2 type = fio-11 or faio-01 ) see parameter 14.30 ai1 unit selection . Ma 15.31 ro status (visible whe...

  • Page 226

    226 parameters 15.49 ai2 max (visible when 15.01 module 2 type = fio-11 or faio-01 ) see parameter 14.49 ai2 max . 10.000 ma or v 15.50 ai2 scaled at ai2 min (visible when 15.01 module 2 type = fio-11 or faio-01 ) see parameter 14.50 ai2 scaled at ai2 min . 0.000 15.51 ai2 scaled at ai2 max (visible...

  • Page 227

    Parameters 227 15.86 ao2 actual value (visible when 15.01 module 2 type = faio-01 ) see parameter 14.86 ao2 actual value . - 15.87 ao2 source (visible when 15.01 module 2 type = faio-01 ) see parameter 14.87 ao2 source . Zero 15.88 ao2 force data (visible when 15.01 module 2 type = faio-01 ) see par...

  • Page 228

    228 parameters 16.13 dio1 off delay (visible when 16.01 module 3 type = fio-01 or fio-11 ) see parameter 14.13 dio1 off delay . 0.00 s 16.14 dio2 function (visible when 16.01 module 3 type = fio-01 or fio-11 ) see parameter 14.14 dio2 function . Input 16.16 dio2 output source (visible when 16.01 mod...

  • Page 229

    Parameters 229 16.28 ai1 force data (visible when 16.01 module 3 type = fio-11 or faio-01 ) see parameter 14.28 ai1 force data . 0.000 ma 16.29 ai1 hw switch position (visible when 16.01 module 3 type = fio-11 or faio-01 ) see parameter 14.29 ai1 hw switch position . - 16.30 ai1 unit selection (visi...

  • Page 230

    230 parameters 16.48 ai2 min (visible when 16.01 module 3 type = fio-11 or faio-01 ) see parameter 14.48 ai2 min . 0.000 ma or v 16.49 ai2 max (visible when 16.01 module 3 type = fio-11 or faio-01 ) see parameter 14.49 ai2 max . 10.000 ma or v 16.50 ai2 scaled at ai2 min (visible when 16.01 module 3...

  • Page 231

    Parameters 231 16.83 ao1 out at ao1 src max (visible when 16.01 module 3 type = fio-11 or faio-01 ) see parameter 14.83 ao1 out at ao1 src max . 10.000 ma 16.86 ao2 actual value (visible when 16.01 module 3 type = faio-01 ) see parameter 14.86 ao2 actual value . - 16.87 ao2 source (visible when 16.0...

  • Page 232

    232 parameters di2 digital input di2 ( 10.02 di delayed status , bit 1). 4 di3 digital input di3 ( 10.02 di delayed status , bit 2). 5 di4 digital input di4 ( 10.02 di delayed status , bit 3). 6 di5 digital input di5 ( 10.02 di delayed status , bit 4). 7 di6 digital input di6 ( 10.02 di delayed stat...

  • Page 233

    Parameters 233 19.17 local control disable enables/disables local control (start and stop buttons on the control panel, and the local controls on the pc tool). Warning! Before disabling local control, ensure that the control panel is not needed for stopping the drive. No no local control enabled. 0 ...

  • Page 234

    234 parameters in1 start fwd; in2 start rev the source selected by 20.03 ext1 in1 source is the forward start signal; the source selected by 20.04 ext1 in2 source is the reverse start signal. The state transitions of the source bits are interpreted as follows: 3 in1p start; in2 stop the sources of t...

  • Page 235

    Parameters 235 fieldbus a the start and stop commands are taken from fieldbus adapter a. Note: the start signal is always level-triggered with this setting regardless of parameter 20.02 ext1 start trigger type . 12 embedded fieldbus the start and stop commands are taken from the embedded fieldbus in...

  • Page 236

    236 parameters 20.06 ext2 commands selects the source of start, stop and direction commands for external control location 2 (ext2). See also parameters 20.07 … 20.10 . Not selected not selected no start or stop command sources selected. 0 in1 start the source of the start and stop commands is select...

  • Page 237

    Parameters 237 in1p start; in2 stop; in3 dir the sources of the start and stop commands are selected by parameters 20.08 ext2 in1 source and 20.09 ext2 in2 source . The source selected by 20.10 ext2 in3 source determines the direction. The state transitions of the source bits are interpreted as foll...

  • Page 238

    238 parameters 20.07 ext2 start trigger type defines whether the start signal for external control location ext2 is edge-triggered or level-triggered. Note: this parameter is only effective when parameter 20.06 ext2 commands is set to in1 start , in1 start; in2 dir , in1 start fwd; in2 start rev , o...

  • Page 239

    Parameters 239 diil diil input ( 10.02 di delayed status , bit 15). 33 active control source mcw bit 3 control word bit 3 received from the active control source. Notes: • if the drive is running in fieldbus control, switching bit 3 off effectively removes both the start and run enable signals. In t...

  • Page 240

    240 parameters 20.23 positive speed enable selects the source of the positive speed enable command. 1 = positive speed enabled. 0 = positive speed interpreted as zero speed reference. In the figure below, 23.01 speed ref ramp input is set to zero after the positive speed enable signal has cleared. A...

  • Page 241

    Parameters 241 20.25 jogging enable selects the source for a jog enable signal. (the sources for jogging activation signals are selected by parameters 20.26 jogging 1 start source and 20.27 jogging 2 start source .) 1 = jogging is enabled. 0 = jogging is disabled. Note: jogging can be enabled only w...

  • Page 242

    242 parameters 20.27 jogging 2 start source if enabled by parameter 20.25 jogging enable , selects the source for the activation of jogging function 2. (jogging function 2 can also be activated through fieldbus regardless of parameter 20.25 .) 1 = jogging 2 active. For the selections, see parameter ...

  • Page 243

    Parameters 243 constant time the drive pre-magnetizes the motor before start. The pre- magnetizing time is defined by parameter 21.02 magnetization time . This mode should be selected if constant pre-magnetizing time is required (e.G. If the motor start must be synchronized with the release of a mec...

  • Page 244

    244 parameters ramp stop along the active deceleration ramp. See parameter group 23 speed reference ramp on page 257 . 1 torque limit stop according to torque limits (parameters 30.19 and 30.20 ). 2 21.04 emergency stop mode selects the way the motor is stopped when an emergency stop command is rece...

  • Page 245

    Parameters 245 di6 digital input di6 ( 10.02 di delayed status , bit 5). 8 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 11 dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 12 other [bit] source selection (see terms and abbreviations on page 148 ). - 21.06 ze...

  • Page 246

    246 parameters 21.08 dc current control activates/deactivates the dc hold and post-magnetization functions. See section dc magnetization (page 100 ). Notes: • these functions are only available in speed control in dtc motor control mode (see page 26 ). • dc magnetization causes the motor to heat up....

  • Page 247

    Parameters 247 on 1. 1 other [bit] source selection (see terms and abbreviations on page 148 ). - 21.13 autophasing mode selects the way autophasing is performed. See section autophasing on page 96 . Turning turning this mode gives the most accurate autophasing result. This mode can be used, and is ...

  • Page 248

    248 parameters 21.18 auto restart time the motor can be automatically started after a short supply power failure using the automatic restart function. See section automatic restart (page 113 ). When this parameter is set to 0.0 seconds, automatic restarting is disabled. Otherwise, the parameter defi...

  • Page 249

    Parameters 249 di4 digital input di4 ( 10.02 di delayed status , bit 3). 6 di5 digital input di5 ( 10.02 di delayed status , bit 4). 7 di6 digital input di6 ( 10.02 di delayed status , bit 5). 8 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 11 dio2 digital input/output dio2 ( 1...

  • Page 250

    250 parameters pid 40.01 process pid output actual (output of the process pid controller). 16 control panel (ref saved) control panel reference, with initial value from last-used panel reference. See section using the control panel as an external control source (page 25 ). 18 control panel (ref copi...

  • Page 251

    Parameters 251 22.15 speed additive 1 source defines a reference to be added to the speed reference after reference selection (see page 644 ). For the selections, see parameter 22.11 speed ref1 source . Note: for safety reasons, the additive is not applied when any of the stop functions are active. ...

  • Page 252

    252 parameters 22.22 constant speed sel1 when bit 0 of parameter 22.21 constant speed function is 0 (separate), selects a source that activates constant speed 1. When bit 0 of parameter 22.21 constant speed function is 1 (packed), this parameter and parameters 22.23 constant speed sel2 and 22.24 con...

  • Page 253

    Parameters 253 22.27 constant speed 2 defines constant speed 2. 0.00 rpm -30000.00 … 30000.00 rpm constant speed 2. See par. 46.01 22.28 constant speed 3 defines constant speed 3. 0.00 rpm -30000.00 … 30000.00 rpm constant speed 3. See par. 46.01 22.29 constant speed 4 defines constant speed 4. 0.00...

  • Page 254

    254 parameters 22.51 critical speed function enables/disables the critical speeds function. Also determines whether the specified ranges are effective in both rotating directions or not. See also section critical speeds/frequencies (page 80 ). 0000b 0000b…0011b critical speeds configuration word. 1 ...

  • Page 255

    Parameters 255 enabled (init at stop/power-up) when enabled, the motor potentiometer first adopts the value defined by parameter 22.72 motor potentiometer initial value . When the drive is running, the value can be adjusted from the up and down sources defined by parameters 22.73 motor potentiometer...

  • Page 256

    256 parameters 22.77 motor potentiometer max value defines the maximum value of the motor potentiometer. 1500.00 -32768.00 … 32767.00 motor potentiometer maximum. 1 = 1 22.80 motor potentiometer ref act displays the output of the motor potentiometer function. (the motor potentiometer is configured u...

  • Page 257

    Parameters 257 22.87 speed reference act 7 displays the value of speed reference before application of critical speeds. See the control chain diagram on page 645 . The value is received from 22.86 speed reference act 6 unless overridden by • any constant speed • a jogging reference • network control...

  • Page 258

    258 parameters 23.12 acceleration time 1 defines acceleration time 1 as the time required for the speed to change from zero to the speed defined by parameter 46.01 speed scaling ( not to parameter 30.12 maximum speed ). If the speed reference increases faster than the set acceleration rate, the moto...

  • Page 259

    Parameters 259 23.16 shape time acc 1 defines the shape of the acceleration ramp at the beginning of the acceleration. 0.000 s: linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: s-curve ramp. S-curve ramps are ideal for lifting applications. The s-cu...

  • Page 260

    260 parameters 23.19 shape time dec 2 defines the shape of the deceleration ramp at the end of the deceleration. See parameter 23.16 shape time acc 1 . 0.000 s 0.000 …1800.000 s ramp shape at end of deceleration. 10 = 1 s 23.20 acc time jogging defines the acceleration time for the jogging function ...

  • Page 261

    Parameters 261 23.26 ramp out balancing enable selects the source for enabling/disabling speed reference ramp balancing. This function is used to generate a smooth transfer from a torque- or tension-controlled motor back to being speed- controlled. The balancing output would be tracking the present ...

  • Page 262

    262 parameters 23.28 variable slope enable activates the variable slope function, which controls the slope of the speed ramp during a speed reference change. This allows for a constantly variable ramp rate to be generated, instead of just the standard two ramps normally available. If the update inte...

  • Page 263

    Parameters 263 di3 digital input di3 ( 10.02 di delayed status , bit 2). 4 di4 digital input di4 ( 10.02 di delayed status , bit 3). 5 di5 digital input di5 ( 10.02 di delayed status , bit 4). 6 di6 digital input di6 ( 10.02 di delayed status , bit 5). 7 dio1 digital input/output dio1 ( 11.02 dio de...

  • Page 264

    264 parameters 24.11 speed correction defines a speed reference correction, ie. A value added to the existing reference between ramping and limitation. This is useful to trim the speed if necessary, for example to adjust draw between sections of a paper machine. Note: for safety reasons, the correct...

  • Page 265

    Parameters 265 24.14 frequency of zero defines the zero frequency of the resonance frequency filter. The value must be set near the resonance frequency, which is filtered out before the speed controller. The drawing shows the frequency response. 45.00 hz 0.50 … 500.00 hz zero frequency. 1 = 1 hz 24....

  • Page 266

    266 parameters 24.16 frequency of pole defines the frequency of pole of the resonance frequency filter. Note: if this value is very different from the value of 24.14 , the frequencies near the frequency of pole are amplified, which can damage the driven machine. 40.00 hz 0.50 … 500.00 hz frequency o...

  • Page 267

    Parameters 267 24.41 speed error window control enable enables/disables (or selects a source that enables/disables) speed error window control, sometimes also referred to as deadband control or strip break protection. It forms a speed supervision function for a torque-controlled drive, preventing th...

  • Page 268

    268 parameters 24.42 speed window control mode when speed error window control (see parameter 24.41 speed error window control enable ) is enabled, this parameter determines whether the speed controller only observes the proportional term instead of all three (p, i and d) terms. Normal speed control...

  • Page 269

    Parameters 269 25.02 speed proportional gain defines the proportional gain (k p ) of the speed controller. Too high a gain may cause speed oscillation. The figure below shows the speed controller output after an error step when the error remains constant. 10.00; 5.00 ( 95.21 b1/b2) if gain is set to...

  • Page 270

    270 parameters 25.03 speed integration time defines the integration time of the speed controller. The integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1. The shorter the integration time, th...

  • Page 271

    Parameters 271 25.04 speed derivation time defines the derivation time of the speed controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set ...

  • Page 272

    272 parameters 25.06 acc comp derivation time defines the derivation time for acceleration(/deceleration) compensation. In order to compensate for a high inertia load during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative acti...

  • Page 273

    Parameters 273 25.08 drooping rate defines the droop rate in percent of the nominal motor speed. Drooping decreases the drive speed slightly as the drive load increases. The actual speed decrease at a certain operating point depends on the droop rate setting and the drive load (= torque reference / ...

  • Page 274

    274 parameters di6 digital input di6 ( 10.02 di delayed status , bit 5). 7 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 10 dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 11 other [bit] source selection (see terms and abbreviations on page 148 ). - 25.10 sp...

  • Page 275

    Parameters 275 25.18 speed adapt min limit minimum actual speed for speed controller adaptation. Speed controller gain and integration time can be adapted according to actual speed ( 90.01 motor speed for control ). This is done by multiplying the gain ( 25.02 speed proportional gain ) and integrati...

  • Page 276

    276 parameters 25.25 torque adapt max limit maximum torque reference for speed controller adaptation. Speed controller gain can be adapted according to the final unlimited torque reference ( 26.01 torque reference to tc ). This can be used to smooth out disturbances caused by a small load and backla...

  • Page 277

    Parameters 277 25.30 flux adaption enable enables/disables speed controller adaptation based on motor flux reference ( 01.24 flux actual % ) . The proportional gain of the speed controller is multiplied by a coefficient of 0…1 between 0…100% flux reference respectively. See also the block diagram on...

  • Page 278

    278 parameters normal medium setting. 1 tight fast response. May produce too high a gain value for some applications. 2 25.37 mechanical time constant mechanical time constant of the drive and the machinery as determined by the speed controller autotune function. The value can be adjusted manually. ...

  • Page 279

    Parameters 279 25.57 torque reference unbalanced displays the acceleration-compensated output of the speed controller. See the control chain diagram on page 650 . This parameter is read-only. - -30000.0 … 30000.0% acceleration-compensated output of speed controller. See par. 46.03 26 26 torque refer...

  • Page 280

    280 parameters 26.11 torque ref1 source selects torque reference source 1. Two signal sources can be defined by this parameter and 26.12 torque ref2 source . A digital source selected by 26.14 torque ref1/2 selection can be used to switch between the two sources, or a mathematical function ( 26.13 t...

  • Page 281

    Parameters 281 26.13 torque ref1 function selects a mathematical function between the reference sources selected by parameters 26.11 torque ref1 source and 26.12 torque ref2 source . See diagram at 26.11 torque ref1 source . Ref1 ref1 signal selected by 26.11 torque ref1 source is used as torque ref...

  • Page 282

    282 parameters 26.18 torque ramp up time defines the torque reference ramp-up time, ie. The time for the reference to increase from zero to nominal motor torque. 0.000 s 0.000 … 60.000 s torque reference ramp-up time. 100 = 1 s 26.19 torque ramp down time defines the torque reference ramp-down time,...

  • Page 283

    Parameters 283 enable torque step enabled. 1 26.51 oscillation damping parameters 26.51 … 26.58 configure the oscillation damping function. See section oscillation damping (page 84 ), and the block diagram on page 653 . This parameter enables (or selects a source that enables) the oscillation dampin...

  • Page 284

    284 parameters 26.55 oscillation damping frequency defines the center frequency of the oscillation damping filter. Set the value according to the number of oscillation peaks in the monitored signal (selected by 26.53 ) per second. Note: before changing this parameter run-time, disable the oscillatio...

  • Page 285

    Parameters 285 26.74 torque ref ramp out displays the torque reference after limiting and ramping. See the control chain diagram on page 651 . This parameter is read-only. - -1600.0 … 1600.0% torque reference after limiting and ramping. See par. 46.03 26.75 torque reference act 5 displays the torque...

  • Page 286

    286 parameters 28.11 frequency ref1 source selects frequency reference source 1. Two signal sources can be defined by this parameter and 28.12 frequency ref2 source . A digital source selected by 28.14 frequency ref1/2 selection can be used to switch between the two sources, or a mathematical functi...

  • Page 287

    Parameters 287 28.13 frequency ref1 function selects a mathematical function between the reference sources selected by parameters 28.11 frequency ref1 source and 28.12 frequency ref2 source . See diagram at 28.11 frequency ref1 source . Ref1 ref1 signal selected by 28.11 frequency ref1 source is use...

  • Page 288

    288 parameters 28.21 constant frequency function determines how constant frequencies are selected, and whether the rotation direction signal is considered or not when applying a constant frequency. 0000b 0000b…0011b constant frequency configuration word. 1 = 1 28.22 constant frequency sel1 when bit ...

  • Page 289

    Parameters 289 di6 digital input di6 ( 10.02 di delayed status , bit 5). 7 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 10 dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 11 other [bit] source selection (see terms and abbreviations on page 148 ). - 28.23 co...

  • Page 290

    290 parameters 28.32 constant frequency 7 defines constant frequency 7. 0.00 hz -500.00 … 500.00 hz constant frequency 7. See par. 46.02 28.41 frequency ref safe defines a safe frequency reference value that is used with supervision functions such as • 12.03 ai supervision function • 49.05 communica...

  • Page 291

    Parameters 291 28.56 critical frequency 3 low defines the low limit for critical frequency 3. Note: this value must be less than or equal to the value of 28.57 critical frequency 3 high . 0.00 hz -500.00 … 500.00 hz low limit for critical frequency 3. See par. 46.02 28.57 critical frequency 3 high d...

  • Page 292

    292 parameters 28.74 freq acceleration time 2 defines acceleration time 2. See parameter 28.72 freq acceleration time 1 . 60.000 s 0.000 … 1800.000 s acceleration time 2. 10 = 1 s 28.75 freq deceleration time 2 defines deceleration time 2. See parameter 28.73 freq deceleration time 1 . 60.000 s 0.00...

  • Page 293

    Parameters 293 28.79 freq ramp out balancing enable selects the source for enabling/disabling speed ramp balancing. See parameter 28.78 freq ramp output balancing . 0 = disabled 1 = enabled not selected not selected 0. Selected 1. Di1 digital input di1 ( 10.02 di delayed status , bit 0). 2 di2 digit...

  • Page 294

    294 parameters 30 30 limits drive operation limits. 30.01 limit word 1 displays limit word 1. This parameter is read-only. - 0000h…ffffh limit word 1. 1 = 1 no. Name/value description def / fbeq16 bit name description 0 torq lim 1 = drive torque is being limited by the motor control (undervoltage co...

  • Page 295

    Parameters 295 30.02 torque limit status displays the torque controller limitation status word. This parameter is read-only. - 0000h…ffffh torque limitation status word. 1 = 1 30.11 minimum speed defines the minimum allowed speed. Warning! This value must not be higher than 30.12 maximum speed . War...

  • Page 296

    296 parameters 30.12 maximum speed defines the maximum allowed speed. Warning! This value must not be lower than 30.11 minimum speed . Warning! In frequency control mode, this limit is not effective. Make sure the frequency limits ( 30.13 and 30.14 ) are set appropriately if frequency control is use...

  • Page 297

    Parameters 297 30.18 minimum torque sel selects a source that switches between two different predefined minimum torque limits. 0 = minimum torque limit defined by 30.19 is active 1 = minimum torque limit selected by 30.21 is active the user can define two sets of torque limits, and switch between th...

  • Page 298

    298 parameters 30.19 minimum torque 1 defines a minimum torque limit for the drive (in percent of nominal motor torque). See diagram at parameter 30.18 minimum torque sel . The limit is effective when • the source selected by 30.18 minimum torque sel is 0, or • 30.18 is set to minimum torque 1 . -30...

  • Page 299

    Parameters 299 30.23 minimum torque 2 defines the minimum torque limit for the drive (in percent of nominal motor torque) when • the source selected by parameter 30.18 minimum torque sel is 1, and • 30.21 is set to minimum torque 2 . See diagram at 30.18 minimum torque sel . -300.0% -1600.0 … 0.0% m...

  • Page 300

    300 parameters 30.30 overvoltage control enables the overvoltage control of the intermediate dc link. Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit. To prevent the dc voltage from exceeding the limit, the overvoltage controller automatically decrease...

  • Page 301

    Parameters 301 30.102 lsu limit word 2 (only visible when igbt supply unit control activated by 95.20 ) displays limit word 2 of the supply unit. This parameter is read-only. - 0000h…ffffh supply unit limit word 2. 1 = 1 30.103 lsu limit word 3 (only visible when igbt supply unit control activated b...

  • Page 302

    302 parameters 30.104 lsu limit word 4 (only visible when igbt supply unit control activated by 95.20 ) displays limit word 4 of the supply unit. This parameter is read-only. - 0000h…ffffh supply unit limit word 4. 1 = 1 30.148 lsu minimum power limit (only visible when igbt supply unit control acti...

  • Page 303

    Parameters 303 warning/fault if the drive is modulating, the external event generates a fault. Otherwise, the event generates a warning. 3 31.03 external event 2 source defines the source of external event 2. See also parameter 31.04 external event 2 type . For the selections, see parameter 31.01 ex...

  • Page 304

    304 parameters selected 1. 1 di1 digital input di1 ( 10.02 di delayed status , bit 0). 2 di2 digital input di2 ( 10.02 di delayed status , bit 1). 3 di3 digital input di3 ( 10.02 di delayed status , bit 2). 4 di4 digital input di4 ( 10.02 di delayed status , bit 3). 5 di5 digital input di5 ( 10.02 d...

  • Page 305

    Parameters 305 31.13 user selectable fault defines the fault that can be automatically reset using parameter 31.12 autoreset selection , bit 10. The faults are listed in chapter fault tracing (page 587 ). 0000h 0000h…ffffh fault code. 10 = 1 31.14 number of trials defines the maximum number of autom...

  • Page 306

    306 parameters 31.22 sto indication run/stop selects which indications are given when one or both safe torque off (sto) signals are switched off or lost. The indications also depend on whether the drive is running or stopped when this occurs. The tables at each selection below show the indications g...

  • Page 307

    Parameters 307 fault/event 2 warning/warning 3 event/event 4 no indication/no indication 5 31.23 wiring or earth fault selects how the drive reacts to incorrect input power and motor cable connection (i.E. Input power cable is connected to drive motor connection). Note: the protection must be disabl...

  • Page 308

    308 parameters 31.24 stall function selects how the drive reacts to a motor stall condition. A stall condition is defined as follows: • the drive exceeds the stall current limit ( 31.25 stall current limit ) , and • the output frequency is below the level set by parameter 31.27 stall frequency limit...

  • Page 309

    Parameters 309 31.30 overspeed trip margin defines, together with 30.11 minimum speed and 30.12 maximum speed , the maximum allowed speed of the motor (overspeed protection). If 90.01 motor speed for control or the estimated speed exceeds the speed limit defined by parameter 30.11 or 30.12 by more t...

  • Page 310

    310 parameters 31.33 emergency ramp supervision delay if parameter 31.32 emergency ramp supervision is set to 0%, this parameter defines the maximum time an emergency stop (mode off1 or off3) is allowed to take. If the motor has not stopped when the time elapses, the drive trips on 73b0 emergency ra...

  • Page 311

    Parameters 311 31.37 ramp stop supervision parameters 31.37 ramp stop supervision and 31.38 ramp stop supervision delay , together with 01.29 speed change rate , provide a supervision function for normal (ie. Non- emergency) ramp stopping. The supervision is based on either • observing the time with...

  • Page 312

    312 parameters 31.120 lsu earth fault (only visible when igbt supply unit control activated by 95.20 ) selects how the supply unit reacts when an earth fault or current unbalance is detected. Fault no action no action taken. 0 warning the supply unit generates an ae02 earth leakage warning. 1 fault ...

  • Page 313

    Parameters 313 32.06 supervision 1 action selects the action the drive takes when the value monitored by signal supervision 1 exceeds its limits. Note: this parameter does not affect the status indicated by 32.01 supervision status . No action no action no action taken. 0 warning a warning ( a8b0 si...

  • Page 314

    314 parameters high action is taken whenever the signal rises above its upper limit. 2 abs low action is taken whenever the absolute value of the signal falls below its (absolute) lower limit. 3 abs high action is taken whenever the absolute value of the signal rises above its (absolute) upper limit...

  • Page 315

    Parameters 315 abs both action is taken whenever the absolute value of the signal falls below its (absolute) low limit or rises above its (absolute) high limit. 6 32.26 supervision 3 action selects the action the drive takes when the value monitored by signal supervision 3 exceeds its limits. Note: ...

  • Page 316

    316 parameters 33.10 on-time 1 actual displays the actual present value of on-time timer 1. The timer runs whenever the signal selected by parameter 33.13 on-time 1 source is on. When the timer exceeds the limit set by 33.11 on-time 1 warn limit , bit 0 of 33.01 counter status is set to 1. The warni...

  • Page 317

    Parameters 317 33.20 on-time 2 actual displays the actual present value of on-time timer 2. The timer runs whenever the signal selected by parameter 33.23 on-time 2 source is on. When the timer exceeds the limit set by 33.21 on-time 2 warn limit , bit 1 of 33.01 counter status is set to 1. The warni...

  • Page 318

    318 parameters 33.30 edge counter 1 actual actual present value of signal edge counter 1. The counter is incremented every time the signal selected by parameter 33.33 edge counter 1 source switches on or off (or either, depending on the setting of 33.32 edge counter 1 function ). A divisor may be ap...

  • Page 319

    Parameters 319 33.35 edge counter 1 warn message selects the optional warning message for signal edge counter 1. Edge counter 1 exceeded edge counter 1 exceeded a888 edge counter 1 . The message text can be edited on the control panel by choosing menu – settings – edit texts. 2 counted main contacto...

  • Page 320

    320 parameters 33.42 edge counter 2 function configures signal edge counter 2. 0000b 0000b…1111b edge counter 2 configuration word. 1 = 1 33.43 edge counter 2 source selects the signal to be monitored by signal edge counter 2. False false 0. 0 true 1. 1 ro1 bit 0 of 10.21 ro status (page 188 ). 2 ot...

  • Page 321

    Parameters 321 33.50 value counter 1 actual displays the actual present value of value counter 1. The value of the source selected by parameter 33.53 value counter 1 source is read at one-second intervals and added to the counter. A divisor can be applied to the count (see 33.54 value counter 1 divi...

  • Page 322

    322 parameters 33.55 value counter 1 warn message selects the optional warning message for value counter 1. Value counter 1 exceeded value counter 1 exceeded a88a value counter 1 . The message text can be edited on the control panel by choosing menu – settings – edit texts. 4 maintain motor bearing ...

  • Page 323

    Parameters 323 other source selection (see terms and abbreviations on page 148 ). - 33.64 value counter 2 divider defines a divisor for value counter 2. The value of the monitored signal is divided by this value before integration. 1.000 0.001 … 2147483.000 divisor for value counter 2. - 33.65 value...

  • Page 324

    324 parameters 35.04 fptc status word displays the status of optional fptc-xx thermistor protection modules. The word can be used as the source of eg. External events. Note: the “module found” bits are updated regardless of whether the corresponding module is activated. However, the “fault active” a...

  • Page 325

    Parameters 325 kty84 analog i/o kty84 sensor connected to the analog input selected by parameter 35.14 temperature 1 ai source and an analog output. The input and output can be on the drive control unit or on an extension module. The following settings are required: • set the hardware jumper or swit...

  • Page 326

    326 parameters ptc encoder module 1 ptc sensor connected to encoder interface 1. See also parameters 91.21 module 1 temp sensor type and 91.22 module 1 temp filter time . 9 ptc encoder module 2 ptc sensor connected to encoder interface 2. See also parameters 91.24 module 2 temp sensor type and 91.25...

  • Page 327

    Parameters 327 35.21 temperature 2 source selects the source from which measured temperature 2 is read. For wiring examples, see the hardware manual of the drive. Usually this source is from a sensor connected to the motor controlled by the drive, but it could be used to measure and monitor a temper...

  • Page 328

    328 parameters ptc di6 ptc sensor connected to digital input di6 (see the connection diagram on page 116 ). Note: either 0 ohm (normal temperature) or 4000 ohm (excessive temperature) will be shown by 35.03 measured temperature 2 . By default, an excessive temperature will generate a warning as per ...

  • Page 329

    Parameters 329 35.24 temperature 2 ai source selects the input for parameter 35.21 temperature 2 source , selections kty84 analog i/o , 1 × pt100 analog i/o , 2 × pt100 analog i/o , 3 × pt100 analog i/o and direct temperature . Not selected not selected none. 0 ai1 actual value analog input ai1 on t...

  • Page 330

    330 parameters 35.51 motor load curve defines the motor load curve together with parameters 35.52 zero speed load and 35.53 break point . The load curve is used by the motor thermal protection model to estimate the motor temperature. When the parameter is set to 100%, the maximum load is taken as th...

  • Page 331

    Parameters 331 35.54 motor nominal temperature rise defines the temperature rise of the motor above ambient when the motor is loaded with nominal current. See the motor manufacturer's recommendations. The unit is selected by parameter 96.16 unit selection . 80 °c or 176 °f 0…300 °c or 32…572 °f temp...

  • Page 332

    332 parameters 35.60 cable temperature shows the calculated temperature of the motor cable. See section thermal protection of motor cable (page 119 ). 102% = overtemperature warning ( a480 motor cable overload ) 106% = overtemperature fault ( 4000 motor cable overload ) this parameter is read-only. ...

  • Page 333

    Parameters 333 35.100 dol starter control source parameters 35.100 … 35.106 configure a monitored start/stop control logic for external equipment such as a contactor- controlled motor cooling fan. This parameter selects the signal that starts and stops the fan. 0 = stop 1 = start the output controll...

  • Page 334

    334 parameters 35.104 dol starter feedback delay defines a feedback delay for the motor fan. The delay timer starts when bit 1 of 35.105 switches on. If no feedback is received from the fan until the delay elapses, the action selected by 35.106 is taken. Note: this delay is only applied at start. If...

  • Page 335

    Parameters 335 output frequency 01.06 output frequency (page 152 ). 3 motor current 01.07 motor current (page 152 ). 4 motor torque 01.10 motor torque (page 152 ). 6 dc voltage 01.11 dc voltage (page 152 ). 7 power inu out 01.14 output power (page 153 ). 8 speed ref ramp in 23.01 speed ref ramp inpu...

  • Page 336

    336 parameters ambient temperature 01.70 ambient temperature % (page 155 ). The amplitude range of 0…100% corresponds to 0…60 °c or 32…140 °f. 20 other source selection (see terms and abbreviations on page 148 ). - 36.07 al2 signal scaling defines the signal value that corresponds to 100% amplitude....

  • Page 337

    Parameters 337 36.23 al1 30 to 40% displays the percentage of samples recorded by amplitude logger 1 that fall between 30 and 40%. 0.00% 0.00 … 100.00% amplitude logger 1 samples between 30 and 40%. 1 = 1% 36.24 al1 40 to 50% displays the percentage of samples recorded by amplitude logger 1 that fal...

  • Page 338

    338 parameters 36.48 al2 80 to 90% displays the percentage of samples recorded by amplitude logger 2 that fall between 80 and 90%. 0.00% 0.00 … 100.00% amplitude logger 2 samples between 80 and 90%. 1 = 1% 36.49 al2 over 90% displays the percentage of samples recorded by amplitude logger 2 that exce...

  • Page 339

    Parameters 339 37.04 ulc underload actions selects how the drive reacts if the absolute value of the monitored signal stays below the underload curve for longer than the value of 37.42 ulc underload timer . Disabled disabled no action taken. 0 warning the drive generates a warning ( a8bf ulc underlo...

  • Page 340

    340 parameters 37.19 ulc frequency table point 4 defines the 4th frequency point on the x-axis of the user load curve. 50.0 hz 0.0 … 500.0 hz frequency. 1 = 1 hz 37.20 ulc frequency table point 5 defines the 5th frequency point on the x-axis of the user load curve. 60.0 hz 0.0 … 500.0 hz frequency. ...

  • Page 341

    Parameters 341 40 40 process pid set 1 parameter values for process pid control. The drive contains a single active pid controller for process use, however two separate complete set-ups can be programmed and stored. The first set is made up of parameters 40.07 … 40.56 *, the second set is defined by...

  • Page 342

    342 parameters 40.06 process pid status word displays status information on process pid control. This parameter is read-only. - 0000h…ffffh process pid control status word. 1 = 1 40.07 set 1 pid operation mode activates/deactivates process pid control. See also parameter 40.60 set 1 pid activation s...

  • Page 343

    Parameters 343 40.10 set 1 feedback function defines how process feedback is calculated from the two feedback sources selected by parameters 40.08 set 1 feedback 1 source and 40.09 set 1 feedback 2 source . In1 in1 source 1. 0 in1+in2 sum of sources 1 and 2. 1 in1-in2 source 2 subtracted from source...

  • Page 344

    344 parameters control panel 03.01 panel reference (see page 156 ). See section using the control panel as an external control source (page 25 ). 1 internal setpoint internal setpoint. See parameter 40.19 set 1 internal setpoint sel1 . 2 ai1 scaled 12.12 ai1 scaled value (see page 197 ). 3 ai2 scale...

  • Page 345

    Parameters 345 di2 digital input di2 ( 10.02 di delayed status , bit 1). 3 di3 digital input di3 ( 10.02 di delayed status , bit 2). 4 di4 digital input di4 ( 10.02 di delayed status , bit 3). 5 di5 digital input di5 ( 10.02 di delayed status , bit 4). 6 di6 digital input di6 ( 10.02 di delayed stat...

  • Page 346

    346 parameters 40.25 set 1 setpoint selection configures the selection between setpoint sources 1 ( 40.16 ) and 2 ( 40.17 ). This parameter is only effective when parameter 40.18 set 1 setpoint function is set to in1 or in2 . 0 = setpoint source 1 1 = setpoint source 2 setpoint source 1 setpoint sou...

  • Page 347

    Parameters 347 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 10 dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 11 other [bit] source selection (see terms and abbreviations on page 148 ). - 40.31 set 1 deviation inversion inverts the input of the process pid...

  • Page 348

    348 parameters 40.35 set 1 derivation filter time defines the time constant of the 1-pole filter used to smooth the derivative component of the process pid controller. 0.0 s 0.0 … 10.0 s filter time constant. 10 = 1 s 40.36 set 1 output min defines the minimum limit for the process pid controller ou...

  • Page 349

    Parameters 349 40.39 set 1 deadband range defines a deadband around the setpoint. Whenever process feedback enters the deadband, a delay timer starts. If the feedback remains within the deadband longer than the delay ( 40.40 set 1 deadband delay ), the pid controller output is frozen. Normal operati...

  • Page 350

    350 parameters di4 digital input di4 ( 10.02 di delayed status , bit 3). 5 di5 digital input di5 ( 10.02 di delayed status , bit 4). 6 di6 digital input di6 ( 10.02 di delayed status , bit 5). 7 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 10 dio2 digital input/output dio2 ( 1...

  • Page 351

    Parameters 351 di3 digital input di3 ( 10.02 di delayed status , bit 2). 4 di4 digital input di4 ( 10.02 di delayed status , bit 3). 5 di5 digital input di5 ( 10.02 di delayed status , bit 4). 6 di6 digital input di6 ( 10.02 di delayed status , bit 5). 7 dio1 digital input/output dio1 ( 11.02 dio de...

  • Page 352

    352 parameters 40.54 set 1 trim mix when parameter 40.51 set 1 trim mode is set to combined , defines the effect of direct and proportional trim sources in the final trimming factor. 0.000 = 100% proportional 0.500 = 50% proportional, 50% direct 1.000 = 100% direct 0.000 0.000 … 1.000 trim mix. 1 = ...

  • Page 353

    Parameters 353 di6 digital input di6 ( 10.02 di delayed status , bit 5). 8 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 11 dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 12 other [bit] source selection (see terms and abbreviations on page 148 ). - 40.91 fe...

  • Page 354

    354 parameters 41.17 set 2 setpoint 2 source see parameter 40.17 set 1 setpoint 2 source . Not selected 41.18 set 2 setpoint function see parameter 40.18 set 1 setpoint function . In1 or in2 41.19 set 2 internal setpoint sel1 see parameter 40.19 set 1 internal setpoint sel1 . Not selected 41.20 set ...

  • Page 355

    Parameters 355 41.44 set 2 sleep delay see parameter 40.44 set 1 sleep delay . 60.0 s 41.45 set 2 sleep boost time see parameter 40.45 set 1 sleep boost time . 0.0 s 41.46 set 2 sleep boost step see parameter 40.46 set 1 sleep boost step . 0.0 41.47 set 2 wake-up deviation see parameter 40.47 set 1 ...

  • Page 356

    356 parameters enabled without thermal model brake chopper control enabled without resistor overload protection based on a thermal model. This setting can be used, for example, if the resistor is equipped with a thermal circuit breaker that is wired to stop the drive if the resistor overheats. Befor...

  • Page 357

    Parameters 357 43.11 brake resistor fault limit selects the fault limit for the brake resistor protection based on the thermal model. See parameter 43.06 brake chopper function . When the limit is exceeded, the drive trips on fault 7183 br excess temperature . The value is given in percent of the te...

  • Page 358

    358 parameters 44.06 brake control enable activates/deactivates (or selects a source that activates/deactivates) the mechanical brake control logic. 0 = brake control inactive 1 = brake control active not selected not selected 0. 0 selected 1. 1 di1 digital input di1 ( 10.02 di delayed status , bit ...

  • Page 359

    Parameters 359 44.09 brake open torque source defines a source that is used as a brake opening torque reference if • its absolute value is greater than the setting of parameter 44.10 brake open torque , and • its sign is the same as the setting of 44.10 brake open torque . See parameter 44.10 brake ...

  • Page 360

    360 parameters 44.12 brake close request selects the source of an external brake close request signal. When on, the signal overrides the internal logic and closes the brake. 0 = normal operation/no external close signal connected 1 = close brake notes: • in an open-loop (encoderless) application, if...

  • Page 361

    Parameters 361 44.17 brake fault function determines how the drive reacts upon a mechanical brake control error. Note: if parameter 44.07 brake acknowledge selection is set to no acknowledge , acknowledgement status supervision is disabled altogether and will generate no warnings or faults. However,...

  • Page 362

    362 parameters 45.03 saved kw hours displays the energy saved in kwh compared to direct-on-line motor connection. If the internal brake chopper of the drive is enabled, all energy fed by the motor to the drive is assumed to be converted into heat, but the calculation still records savings made by co...

  • Page 363

    Parameters 363 45.11 energy optimizer enables/disables the energy optimization function. The function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load. The total efficiency (motor and drive) can be improved by ...

  • Page 364

    364 parameters 45.19 comparison power actual power that the motor absorbs when connected direct- on-line and operating the application. The value is used for reference when energy savings are calculated. Note: the accuracy of the energy savings calculation is directly dependent on the accuracy of th...

  • Page 365

    Parameters 365 46.05 current scaling defines the 16-bit scaling of current parameters. The value of this parameter corresponds to 10000 in fieldbus, master/follower etc. Communication. 10000 a 0…30000 a current corresponding to 10000 on fieldbus. 1 = 1 a 46.06 speed ref zero scaling defines a speed ...

  • Page 366

    366 parameters 46.21 at speed hysteresis defines the “at setpoint” limits for speed control of the drive. When the absolute difference between reference ( 22.87 speed reference act 7 ) and actual speed ( 90.01 motor speed for control ) is smaller than 46.21 at speed hysteresis , the drive is conside...

  • Page 367

    Parameters 367 46.23 at torque hysteresis defines the “at setpoint” limits for torque control of the drive. When the absolute difference between reference ( 26.73 torque reference act 4 ) and actual torque ( 01.10 motor torque ) is smaller than 46.23 at torque hysteresis , the drive is considered to...

  • Page 368

    368 parameters 47 47 data storage data storage parameters that can be written to and read from using other parameters’ source and target settings. Note that there are different storage parameters for different data types. Integer-type storage parameters cannot be used as the source of other paramete...

  • Page 369

    Parameters 369 47.12 data storage 2 int32 data storage parameter 10. 0 -2147483648 … 2147483647 32-bit integer. - 47.13 data storage 3 int32 data storage parameter 11. 0 -2147483648 … 2147483647 32-bit integer. - 47.14 data storage 4 int32 data storage parameter 12. 0 -2147483648 … 2147483647 32-bit...

  • Page 370

    370 parameters 47.27 data storage 7 int16 data storage parameter 23. 0 -32768 … 32767 16-bit integer. 1 = 1 47.28 data storage 8 int16 data storage parameter 24. 0 -32768 … 32767 16-bit integer. 1 = 1 47.31 data storage 1 real32 type defines the scaling of parameter 47.01 data storage 1 real32 to an...

  • Page 371

    Parameters 371 49 49 panel port communication communication settings for the control panel port on the drive. 49.01 node id number defines the node id of the drive. All devices connected to the network must have a unique node id. Note: for networked drives, it is advisable to reserve id 1 for spare/...

  • Page 372

    372 parameters warning drive generates an a7ee control panel loss warning. This only occurs if control is expected from the control panel, or if supervision is forced using parameter 49.07 panel comm supervision force . Warning! Make sure that it is safe to continue operation in case of a communicat...

  • Page 373

    Parameters 373 49.16 maximum ext speed ref panel defines a maximum limit for control panel speed reference in external control. In local control, the limits in parameter group 30 limits are in force. See section local control vs. External control (page 24 ). 30000.00 rpm -30000.00 … 30000.00 rpm max...

  • Page 374

    374 parameters fault the drive trips on 7510 fba a communication . This only occurs if control is expected from the fba a interface (fba a selected as source of start/stop/reference in the currently active control location), or if supervision is forced using parameter 50.26 fba a comm supervision fo...

  • Page 375

    Parameters 375 frequency the scaling is defined by parameter 46.02 frequency scaling . 5 50.05 fba a ref2 type selects the type and scaling of reference 2 received from fieldbus adapter a. See parameter 50.04 fba a ref1 type . Auto 50.07 fba a actual 1 type selects the type/source and scaling of act...

  • Page 376

    376 parameters 50.12 fba a debug mode enables the display of raw (unmodified) data received from and sent to fieldbus adapter a in parameters 50.13 … 50.18 . This functionality should only be used for debugging. Fast disable display of raw data from fieldbus adapter a disabled. 0 fast display of raw...

  • Page 377

    Parameters 377 50.21 fba a timelevel sel selects the communication time levels. In general, lower time levels of read/write services reduce cpu load. The table below shows the time levels of the read/write services for cyclic high and cyclic low data with each parameter setting. * cyclic high data c...

  • Page 378

    378 parameters 50.32 fba b comm loss func selects how the drive reacts upon a fieldbus communication break. A time delay for the action can be defined by parameter 50.33 fba b comm loss timeout . See also parameter 50.56 fba b comm supervision force . No action no action no action taken. 0 fault the...

  • Page 379

    Parameters 379 50.38 fba b actual 2 type selects the type/source and scaling of actual value 2 transmitted to the fieldbus network through fieldbus adapter b. See parameter 50.08 fba a actual 2 type . Auto 50.39 fba b sw transparent source selects the source of the fieldbus status word when the fiel...

  • Page 380

    380 parameters 50.47 fba b actual value 1 displays raw (unmodified) actual value act1 sent by fieldbus adapter b to the master (plc) if debugging is enabled by parameter 50.42 fba b debug mode . This parameter is read-only. - -2147483648 … 2147483647 raw act1 sent by fieldbus adapter b to master. - ...

  • Page 381

    Parameters 381 50.56 fba b comm supervision force activates fieldbus communication monitoring separately for each control location (see section local control vs. External control on page 24 ). The parameter is primarily intended for monitoring the communication with fba b when it is connected to the...

  • Page 382

    382 parameters 51.30 fba a mapping file ver displays the fieldbus adapter module mapping file revision stored in the memory of the drive in decimal format. This parameter is read-only. - 0…65535 mapping file revision. 1 = 1 51.31 d2fba a comm status displays the status of the fieldbus adapter module...

  • Page 383

    Parameters 383 act1 32bit actual value act1 (32 bits) 15 act2 32bit actual value act2 (32 bits) 16 sw2 16bit status word 2 (16 bits) 24 other source selection (see terms and abbreviations on page 148 ). - … … … … 52.12 fba a data in12 see parameter 52.01 fba a data in1 . None 53 53 fba a data out se...

  • Page 384

    384 parameters refresh refreshing. 1 54.28 fba b par table ver displays the parameter table revision of the fieldbus adapter module mapping file (stored in the memory of the drive). In format axyz, where ax = major table revision number; yz = minor table revision number. This parameter is read-only....

  • Page 385

    Parameters 385 sw 16bit status word (16 bits) 4 act1 16bit actual value act1 (16 bits) 5 act2 16bit actual value act2 (16 bits) 6 cw 32bit control word (32 bits) 11 ref1 32bit reference ref1 (32 bits) 12 ref2 32bit reference ref2 (32 bits) 13 sw 32bit status word (32 bits) 14 act1 32bit actual value...

  • Page 386

    386 parameters 58.03 node address defines the node address of the drive on the fieldbus link. Values 1…247 are allowable. Two devices with the same address are not allowed on-line. Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58....

  • Page 387

    Parameters 387 58.07 communication diagnostics displays the status of the efb communication. This parameter is read-only. - 0000h…ffffh efb communication status. 1 = 1 58.08 received packets displays a count of valid packets addressed to the drive. During normal operation, this number increases cons...

  • Page 388

    388 parameters 58.12 crc errors displays a count of packets with a crc error received by the drive. An increasing count indicates interference on the bus. Can be reset from the control panel by keeping reset depressed for over 3 seconds. - 0…4294967295 number of crc errors. 1 = 1 58.14 communication...

  • Page 389

    Parameters 389 58.16 communication loss time sets a timeout for efb communication. If a communication break lasts longer than the timeout, the action specified by parameter 58.14 communication loss action is taken. Changes to this parameter take effect after the control unit is rebooted or the new s...

  • Page 390

    390 parameters 58.28 efb act1 type selects the type/source and scaling of actual value 1 transmitted to the fieldbus network through the embedded fieldbus interface. Auto auto type/source and scaling follow the type of reference 1 selected by parameter 58.26 efb ref1 type . See the individual settin...

  • Page 391

    Parameters 391 58.32 efb act2 transparent source selects the source of actual value 1 when 58.29 efb act2 type is set to transparent or general . Not selected not selected none. 0 other source selection (see terms and abbreviations on page 148 ). - 58.33 addressing mode defines the mapping between p...

  • Page 392

    392 parameters 58.101 data i/o 1 defines the address in the drive which the modbus master accesses when it reads from or writes to register address 400001. The master defines the type of the data (input or output). The value is transmitted in a modbus frame consisting of two 16- bit words. If the va...

  • Page 393

    Parameters 393 58.105 data i/o 5 defines the address in the drive which the modbus master accesses when it reads from or writes to register address 400005. For the selections, see parameter 58.101 data i/o 1 . Act1 16bit 58.106 data i/o 6 defines the address in the drive which the modbus master acce...

  • Page 394

    394 parameters 60.02 m/f node address selects the node address of the drive for master/follower communication. No two nodes on-line may have the same address. Note: the allowable addresses for the master are 0 and 1. The allowable addresses for followers are 2…60. 1 1…254 node address. 60.03 m/f mod...

  • Page 395

    Parameters 395 60.08 m/f comm loss timeout sets a timeout for master/follower (ddcs) communication. If a communication break lasts longer than the timeout, the action specified by parameter 60.09 m/f comm loss function is taken. As a rule of thumb, this parameter should be set to at least 3 times th...

  • Page 396

    396 parameters frequency 01.06 output frequency is sent as actual value 1. The scaling is defined by parameter 46.02 frequency scaling . 5 60.13 m/f act2 type selects the type/source and scaling of actual value act2 transmitted to the master/follower link. Auto auto type/source and scaling follow th...

  • Page 397

    Parameters 397 60.17 follower fault action (effective in the master only.) selects how the drive reacts to a fault in a follower. See also parameter 60.23 m/f status supervision sel 1 . Note: each follower must be configured to transmit its status word as one of the three data words in parameters 61...

  • Page 398

    398 parameters 60.19 m/f comm supervision sel 1 parameters 60.19 … 60.28 are only effective when the drive is the master on a d2d (drive-to-drive) link, implemented by application programming. See parameters 60.01 m/f communication port and 60.03 m/f mode , and drive (iec 61131-3) application progra...

  • Page 399

    Parameters 399 60.23 m/f status supervision sel 1 (this parameter is only effective when the drive is the master on a d2d link. See parameters 60.01 m/f communication port and 60.03 m/f mode .) in the master, parameters 60.23 m/f status supervision sel 1 and 60.24 m/f status supervision sel 2 specif...

  • Page 400

    400 parameters 60.27 m/f status supv mode sel 1 in the d2d master, parameters 60.27 m/f status supv mode sel 1 and 60.28 m/f status supv mode sel 2 specify the mode of follower status word monitoring. Each follower can individually be set to be monitored continuously, or only when it is in stopped s...

  • Page 401

    Parameters 401 60.32 m/f comm supervision force activates master/follower communication monitoring separately for each control location (see section local control vs. External control on page 24 ). The parameter is primarily intended for monitoring the communication with master or follower when it i...

  • Page 402

    402 parameters 60.52 ddcs controller node address selects the node address of the drive for communication with the external controller. No two nodes on-line may have the same address. With an ac 800m (ci858) drivebus connection, drives must be addressed 1…24. With an ac 80 drivebus connection, drive...

  • Page 403

    Parameters 403 60.58 ddcs controller comm loss time sets a timeout for communication with the external controller. If a communication break lasts longer than the timeout, the action specified by parameter 60.59 ddcs controller comm loss function is taken. As a rule of thumb, this parameter should be...

  • Page 404

    404 parameters 60.60 ddcs controller ref1 type selects the type and scaling of reference 1 received from the external controller. The resulting value is shown by 03.11 ddcs controller ref 1 . Auto auto type and scaling are chosen automatically according to which reference chain (see settings torque ...

  • Page 405

    Parameters 405 dataset 24/25 data sets 24 and 25. 1 60.65 ddcs controller comm supervision force activates ddcs controller communication monitoring separately for each control location (see section local control vs. External control on page 24 ). The parameter is primarily intended for monitoring th...

  • Page 406

    406 parameters warning the drive generates a warning ( af80 inu-lsu comm loss ). 1 fault drive trips on 7580 inu-lsu comm loss . 2 61 61 d2d and ddcs transmit data defines the data sent to the ddcs link. See also parameter group 60 ddcs communication . 61.01 m/f data 1 selection preselects the data ...

  • Page 407

    Parameters 407 61.26 m/f data 2 value displays the data to be sent onto the master/follower link as word 2 as an integer. If no data has been preselected by 61.02 m/f data 2 selection , the value to be sent can be written directly into this parameter. 0 0…65535 data to be sent as word 2 in master/fo...

  • Page 408

    408 parameters cw 16bit control word (16 bits) 1 sw 16bit status word (16 bits) 4 act1 16bit actual value act1 (16 bits) 5 act2 16bit actual value act2 (16 bits) 6 other source selection (see terms and abbreviations on page 148 ). - 61.52 data set 11 data 2 selection preselects the data to be sent a...

  • Page 409

    Parameters 409 61.101 data set 11 data 1 value displays (in integer format) the data to be sent to the external controller as word 1 of data set 11. If no data has been preselected by 61.51 data set 11 data 1 selection , the value to be sent can be written directly into this parameter. 0 0…65535 dat...

  • Page 410

    410 parameters 61.152 inu-lsu data set 10 data 2 sel preselects the data to be sent as word 2 of data set 10 to the other converter. See also parameter 61.202 inu-lsu data set 10 data 2 value . For the selections, see parameter 61.151 inu-lsu data set 10 data 1 sel . Dc voltage reference 61.153 inu-...

  • Page 411

    Parameters 411 62.04 follower node 2 data 1 sel defines a target for the data received as word 1 from the first follower (ie. The follower with node address 2) through the master/follower link. See also parameter 62.28 follower node 2 data 1 value . Follower sw none none. 0 follower sw status word o...

  • Page 412

    412 parameters 62.12 follower node 4 data 3 sel defines a target for the data received as word 3 from the third follower (ie. The follower with node address 4) through the master/follower link. See also parameter 62.36 follower node 4 data 3 value . For the selections, see parameter 62.04 follower n...

  • Page 413

    Parameters 413 62.32 follower node 3 data 2 value displays, in integer format, the data received from the second follower (ie. Follower with node address 3) as word 2. Parameter 62.08 follower node 3 data 2 sel can be used to select a target for the received data. This parameter can also be used as ...

  • Page 414

    414 parameters 62.38 m/f communication status 2 in the master, displays the status of the communication with followers specified by parameter 60.20 m/f comm supervision sel 2 . - 0000h…ffffh m/f communication status (followers 17…32). 1 = 1 62.41 m/f follower ready status 1 in the master, displays t...

  • Page 415

    Parameters 415 other source selection (see terms and abbreviations on page 148 ). - 62.46 data set 1 data 2 selection defines a target for the data received as word 2 of data set 1. See also parameter 62.96 data set 1 data 2 value . For the selections, see parameter 62.45 data set 1 data 1 selection...

  • Page 416

    416 parameters 62.96 data set 1 data 2 value displays (in integer format) the data received from the external controller as word 2 of data set 1. A target for this data can be selected by parameter 62.46 data set 1 data 2 selection . The value can also be used as a source by another parameter. 0 0…6...

  • Page 417

    Parameters 417 62.151 inu-lsu data set 11 data 1 sel (parameters 62.151 … 62.203 only visible when supply unit control activated by 95.20 ) parameters 62.151 … 62.153 define a target for the data received in data set 11 from another converter (typically the supply unit of the drive). Parameters 62.2...

  • Page 418

    418 parameters 74 74 esp control enables esp function parameters. 74.01 esp control word defines the control source for the primary esp control program functions. By default, most of the esp function enable parameters use esp control word as a source. Note: if the user chooses to use different contr...

  • Page 419

    Parameters 419 74.21 restart delay time defines restart delay time. The timer gets active immediately after stop command is enabled. 0.0 0.0...30000.0 min restart delay time. 10 = 1min 74.30 speed observer enable defines the source for backspin speed observer function enable signal. For further info...

  • Page 420

    420 parameters 74.50 time control enable defines the source for time control enable signal. The time control is a sequence of run time and stop time defined with parameters 74.51 on time and 74.52 off time . Esp cw bit 15 not selected time control enable function is disabled. 0 selected time control...

  • Page 421

    Parameters 421 other [bit] source selection (see terms and abbreviations on page 148 ). 74.80 observer speed measured displays the speed measured by the backspin speed observer function. 0.00 0.00...600.00 hz observer speed measured. 1 = 1hz 74.99 esp start/stop sw displays status word of the functi...

  • Page 422

    422 parameters efb1 ref 03.09 efb reference 1 (see page 156 ). 5 efb2 ref 03.10 efb reference 2 (see page 156 ). 6 fixed speed ref speed reference is taken from parameter 75.12 fixed speed ref . 7 panel reference speed reference is taken from embedded fieldbus reference 1. 8 efb or panel speed refer...

  • Page 423

    Parameters 423 0.0...1800.0 s acceleration time in seconds. 1 = 1s‘ 75.22 deceleration time defines the time for the pump-motor to decelerate from the speed set in parameter 46.02 frequency scaling down to 0. Note: if parameter 75.23 ramp switch speed is set to greater than 0, then this parameter ra...

  • Page 424

    424 parameters 75.42 acceleration assistance speed limit defines the speed limit at which acceleration assistance is automatically disabled. The assistance current boost is produced only once. If the speed is below the value set in the parameter, then no repeated current boost is applied. 20.0 0.0.....

  • Page 425

    Parameters 425 di3 digital input di3 ( 10.02 di delayed status , bit 2). 4 di4 digital input di4 ( 10.02 di delayed status , bit 3). 5 di5 digital input di5 ( 10.02 di delayed status , bit 4). 6 di6 digital input di6 ( 10.02 di delayed status , bit 5). 7 dio1 digital input/output dio1 ( 11.02 dio de...

  • Page 426

    426 parameters 76 76 esp automatic control enables esp automatic control. See section esp production mode (page 49 ). 76.01 auto mode enable defines the source for the auto mode enable signal. Esp cw bit 14 not selected current pulse start mode enable is inactive. 0 selected current pulse start mode...

  • Page 427

    Parameters 427 di6 digital input di6 ( 10.02 di delayed status , bit 5). 7 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 8 dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 9 other [bit] source selection (see terms and abbreviations on page 148 ). - 76.11 auto...

  • Page 428

    428 parameters 76.35 process 1 max scale defines the value for the process 1 feedback and reference unit scaling. It is assumed that the process signal might change in range from 0 to a value set in this parameter. This setting only serves for rendering process unit to the percent scale and does not...

  • Page 429

    Parameters 429 76.80 pi feedback % displays the process control feedback signal value used for the pi controller. 0.00 -300.00...300.00 % pi feedback. 10 = 1% 76.81 pi setpoint % displays the process control set point reference signal ramped value used for the pi control. 0.00 -300.00...300.00 % pi ...

  • Page 430

    430 parameters 79.02 load curve speed point 2 defines speed point 2 for the load curve. 0.00 0.00...1200.00 % load curve speed point 2. 10 = 1% 79.03 load curve speed point 3 defines speed point 3 for the load curve. 0.00 0.00...1200.00 % load curve speed point 3. 10 = 1% 79.04 load curve speed poin...

  • Page 431

    Parameters 431 quadratic underload limit is calculated by using the formula: i lim = i set * (f act / f max ) 2 where, i lim = 79.80 underload actual limit i set = 79.13 underload limit f max = 79.09 load limit speed scale f act = actual speed user curve underload limit depends on the user input loa...

  • Page 432

    432 parameters 79.19 underload event reaction defines response to the underload condition. If the underload supervision signal stays under active underload limit as long as set in defined delay time, then the underload protection function triggers the reaction defined in this parameter setting. Warn...

  • Page 433

    Parameters 433 79.28 underload curve scale coef defines multiplier coefficient applied to the underload limit calculated out of the underload curve. 1.000 -30.000...30.000 underload curve scale coef. 100 = 1 79.29 underload curve offset defines offset additive value applied to the underload limit ca...

  • Page 434

    434 parameters esp cw bit 8 parameter 74.01 esp control word , bit-8 status controls enable/disable status of the function. 10 other source selection (see terms and abbreviations on page 148 ). - 79.41 overload limit type selects the type of limit used for overload supervision. The user has option t...

  • Page 435

    Parameters 435 linear overload limit is calculating by formula: t act = t set * (i lim / i act ) where, t act = 79.91 overload trip count down t set = 79.48 overload delay time i lim = 79.90 overload actual limit i act = 79.42 overload supervision signal quadratic t act = t set * (i lim / i act ) 2 ...

  • Page 436

    436 parameters 79.53 overload curve point 3 defines overload curve point 3 load limit active at corresponding speed set in parameter 79.03 load curve speed point 3 . 0.00 -30000.00... 30000.0 0 overload curve point 3. 10 = 1 79.54 overload curve point 4 defines overload curve point 4 load limit acti...

  • Page 437

    Parameters 437 80 80 voltage control monitors voltage in the motor. See section motor voltage control (page 58 ). 80.01 energy optimization enable defines the source for the energy optimization enable signal. The function will automatically adjust motor flux reference in attempt to optimize motor cu...

  • Page 438

    438 parameters dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 9 esp cw bit 9 parameter 74.01 esp control word , bit-9 status controls enable/disable status of the function. 10 other source selection (see terms and abbreviations on page 148 ). - 80.10 u/f curve enable defines the...

  • Page 439

    Parameters 439 80.22 additive voltage 2 defines voltage additive point 2 in the custom user u/f curve. 0.00 -100.00...100.00 % additive voltage 2. 10 = 1% 80.23 additive voltage 3 defines voltage additive point 3 in the custom user u/f curve. 0.00 -100.00...100.00 % additive voltage 3. 10 = 1% 80.24...

  • Page 440

    440 parameters efb1 ref see parameter 03.09 efb reference 1 (page 156 ). 5 efb2 ref see parameter 03.10 efb reference 2 (page 156 ). 6 other source selection (see terms and abbreviations on page 148 ). - 80.40 ir compensation enable defines the source for the ir compensation enable signal. Esp cw bi...

  • Page 441

    Parameters 441 not selected pump cleaning is not selected. 0 selected pump cleaning is selected. 1 di1 digital input di1 ( 10.02 di delayed status , bit 0). 2 di2 digital input di2 ( 10.02 di delayed status , bit 1). 3 di3 digital input di3 ( 10.02 di delayed status , bit 2). 4 di4 digital input di4...

  • Page 442

    442 parameters 81.11 manual trigger source defines source for the manual trigger signal necessary to activate the cleaning operation. To activate triggering option, set parameter 81.02 pump cleaning option sel to bit 1. Note: the triggering style can be controlled with parameter 81.02 pump cleaning ...

  • Page 443

    Parameters 443 dio1 digital input/output dio1 ( 11.02 dio delayed status , bit 0). 8 dio2 digital input/output dio2 ( 11.02 dio delayed status , bit 1). 9 esp cw bit 12 parameter 74.01 esp control word , bit-12 status controls enable/disable status of the function. 10 other source selection (see ter...

  • Page 444

    444 parameters 81.40 cleaning abort source defines source for the cleaning abort command. The cleaning operation can be interrupted at any time with abort command. In such case, esp control program will immediately switch to production mode. Not selected not selected cleaning abort source is not sel...

  • Page 445

    Parameters 445 81.46 supervision high signal src defines the source for the supervision high signal. The value of this parameter is then compared with the limit set in parameter 81.47 supervision high limit . If the observed signal is greater than the limit for the time period set in parameter 81.48...

  • Page 446

    446 parameters 81.82 until next cleaning displays the time remaining before next cleaning request is initiated by the time trigger function. 00 00:00 00 00:00...99 00:00 until next cleaning. - 81.99 cleaning status word displays status word for the pump cleaning function. 0b0000 77 85 q-h pump curve...

  • Page 447

    Parameters 447 null zero 0 ai1 scaled see parameter 12.12 ai1 scaled value (see page 197 ). 1 ai2 scaled see parameter 12.22 ai2 scaled value (see page 199 ). 2 fba1 ref see parameter 03.05 fb a reference 1 (page 156 ). 3 fba2 ref see parameter 03.06 fb a reference 2 (page 156 ). 4 efb1 ref see para...

  • Page 448

    448 parameters 0.00...32000.00 downthrust head 1. 10 = 1 85.13 downthrust flowrate 1 defines curve 1 flow value for the downthrust limit. 0.00 0.00...32000.00 downthrust flowrate 1. 10 = 1 85.14 upthrust head 1 defines curve 1 head value for the upthrust limit. 0.00 0.00...32000.00 upthrust head 1. ...

  • Page 449

    Parameters 449 85.34 upthrust head 3 see parameter 85.14 upthrust head 1 (page 448 ). 0.00 85.35 upthrust flowrate 3 see parameter 85.15 upthrust flowrate 1 (page 448 ). 0.00 85.36 dnt zone 50% head 3 see parameter 85.16 dnt zone 50% head 1 (page 448 ). 0.00 85.37 upt zone 50% head 3 see parameter 8...

  • Page 450

    450 parameters di2 digital input di2 ( 10.02 di delayed status , bit 1). 3 di3 digital input di3 ( 10.02 di delayed status , bit 2). 4 di4 digital input di4 ( 10.02 di delayed status , bit 3). 5 di5 digital input di5 ( 10.02 di delayed status , bit 4). 6 di6 digital input di6 ( 10.02 di delayed stat...

  • Page 451

    Parameters 451 head estimation function output is the total dynamic head estimate calculated from the user given input interpreted as the flow measurement. 85.90 q for the next h- point displays the flow value for the next missing head point in the custom user curve. This signal serves for input ass...

  • Page 452

    452 parameters 90.03 load speed displays the estimated or measured load speed that is used for motor control, i.E. Final load speed feedback selected by parameter 90.51 load feedback selection and filtered by parameter 90.52 load speed filter time . In case measured feedback is selected, it is also ...

  • Page 453

    Parameters 453 90.07 load position scaled int displays the output of the position counter function as an integer, enabling backwards compatibility with acs 600 and acs800 drives. The position is relative to the initial position set by parameters 90.58 and 90.59 . See section position counter (page 8...

  • Page 454

    454 parameters 90.22 encoder 2 multiturn revolutions displays the revolutions of (multiturn) encoder 2 within its value range (see parameter 93.14 revolution data width ). This parameter is read-only. - 0…16777215 encoder 2 revolutions. - 90.23 encoder 2 revolution extension displays the revolution ...

  • Page 455

    Parameters 455 90.35 pos counter status status information related to the position counter function. See section position counter (page 88 ). This parameter is read-only. - 0000 0000b … 0111 1111b position counter status word. 1 = 1 90.38 pos counter decimals scales the values of parameters 90.05 lo...

  • Page 456

    456 parameters 90.43 motor gear numerator parameters 90.43 and 90.44 define a gear function between the motor speed feedback and motor control. The gear is used to correct a difference between the motor and encoder speeds for example if the encoder is not mounted directly on the motor shaft. 1 -2147...

  • Page 457

    Parameters 457 encoder 1 load feedbacks are updated based on the speed and position values read from encoder 1. The values are scaled by the load gear function ( 90.53 load gear numerator and 90.54 load gear denominator ). The encoder is set up by the parameters in group 92 encoder 1 configuration ....

  • Page 458

    458 parameters 90.57 load position resolution defines how many bits are used for load position count within one revolution. For example, with the setting of 16, the position value is multiplied by 65536 for display in parameter 90.04 load position . 16 0…31 load position resolution. - 90.58 pos coun...

  • Page 459

    Parameters 459 90.63 feed constant numerator parameters 90.63 and 90.64 define the feed constant for the position calculation: the feed constant converts rotational motion into translatory motion. The feed constant is the distance the load moves during one turn of the motor shaft. The translatory lo...

  • Page 460

    460 parameters other [bit] source selection (see terms and abbreviations on page 148 ). - 90.68 disable pos counter initialization selects a source that prevents the initialization of the position counter. Not selected not selected 0. 0 selected 1. 1 di1 digital input di1 ( 10.02 di delayed status ,...

  • Page 461

    Parameters 461 91.02 module 1 status displays the type of the interface module found in the location specified by parameter 91.12 module 1 location . This parameter is read-only. - no option no module detected in the specified slot. 0 no communication a module has been detected but cannot be communi...

  • Page 462

    462 parameters fse-31 fse-31. 5 91.12 module 1 location specifies the slot (1…3) on the control unit of the drive into which the interface module is installed. Alternatively, specifies the node id of the slot on an fea-03 extension adapter. Slot 2 slot 1 slot 1. 1 slot 2 slot 2. 2 slot 3 slot 3. 3 4...

  • Page 463

    Parameters 463 module input 1 input 1 is echoed by or emulated to the ttl output. 1 module input 2 input 2 is echoed by or emulated to the ttl output. 2 91.32 module 1 emulation pulses/rev defines the number of ttl pulses per revolution for encoder emulation output of interface module 1. 0 0…65535 n...

  • Page 464

    464 parameters htl 1 htl. Module type (input): fse-31 (x31). 6 htl 2 htl. Module type (input): fse-31 (x32). Not supported at the time of publication. 7 92.02 encoder 1 source selects the interface module that the encoder is connected to. (the physical locations and types of encoder interface module...

  • Page 465

    Parameters 465 92.12 speed calculation mode (visible when a ttl, ttl+ or htl encoder is selected) selects the speed calculation mode. *with a single-track encoder (parameter 92.11 pulse encoder type is set to single track ), the speed is always positive. Auto rising a&b all channels a and b: rising ...

  • Page 466

    466 parameters enable estimated position used. (uses position interpolation; extrapolated at the time of data request.) 1 92.13 position data width (visible when an absolute encoder is selected) defines the number of bits used to indicate position within one revolution. For example, a setting of 15 ...

  • Page 467

    Parameters 467 5v 5 v. 1 24v 24 v. 2 92.17 accepted pulse freq of encoder 1 (visible when parameter 92.01 encoder 1 type = htl 1 or htl 2 ) defines the maximum pulse frequency of encoder 1. 0 khz 0…300 khz pulse frequency. 1 = 1 khz 92.21 encoder cable fault mode (visible when a ttl, ttl+ or htl enc...

  • Page 468

    468 parameters 92.30 serial link mode (visible when an absolute encoder is selected) selects the serial link mode with an endat or ssi encoder. Initial position initial position single position transfer mode (initial position). 0 continuous continuous position data transfer mode. 1 continuous speed ...

  • Page 469

    Parameters 469 gray gray code. 1 92.37 ssi baud rate (visible when an absolute encoder is selected) selects the baud rate for an ssi encoder. 100 kbit/s 10 kbit/s 10 kbit/s. 0 50 kbit/s 50 kbit/s. 1 100 kbit/s 100 kbit/s. 2 200 kbit/s 200 kbit/s. 3 500 kbit/s 500 kbit/s. 4 1000 kbit/s 1000 kbit/s. 5...

  • Page 470

    470 parameters 92 93 encoder 2 configuration settings for encoder 2. Notes: • the contents of the parameter group vary according to the selected encoder type. • it is recommended that encoder connection 1 (group 92 encoder 1 configuration ) is used whenever possible since the data received through t...

  • Page 471

    Parameters 471 93.13 position data width (visible when an absolute encoder is selected) see parameter 92.13 position data width . 0 93.14 speed estimation enable (visible when a ttl, ttl+ or htl encoder is selected) see parameter 92.14 speed estimation enable . Disable 93.14 revolution data width (v...

  • Page 472

    472 parameters 94 94 lsu control control of the supply unit of the drive, such as dc voltage and reactive power reference. Note that the references defined here must also be selected as the reference source in the supply control program to be effective. This group is only visible when supply unit co...

  • Page 473

    Parameters 473 94.22 user dc voltage reference (only visible when igbt supply unit control activated by 95.20 ) defines the dc voltage reference for the supply unit when 94.21 dc voltage ref source is set to user ref . 0.0 v 0.0 … 2000.0 v user dc reference. 10 = 1 v 94.30 reactive power reference (...

  • Page 474

    474 parameters 95.02 adaptive voltage limits enables adaptive voltage limits. Adaptive voltage limits can be used if, for example, an igbt supply unit is used to raise the dc voltage level. If the communication between the inverter and the igbt supply unit is active ( 95.20 hw options word 1 ), the ...

  • Page 475

    Parameters 475 95.08 dc switch monitoring (only visible with a zcu control unit) enables/disables dc switch monitoring via the diil input. This setting is intended for use with inverter modules with an internal charging circuit that are connected to the dc bus through a dc switch. An auxiliary conta...

  • Page 476

    476 parameters 95.13 reduced run mode (only visible with a bcu control unit) specifies the number of inverter modules available. This parameter must be set if reduced run is required. A value other than 0 activates the reduced run function. If the control program cannot detect the number of modules ...

  • Page 477

    Parameters 477 95.20 hw options word 1 specifies hardware-related options that require differentiated parameter defaults. Activating a bit in this parameter makes the necessary changes in other parameters – for example, activating an emergency stop option reserves a digital input. In many cases, the...

  • Page 478

    478 parameters 95.21 hw options word 2 specifies more hardware-related options that require differentiated parameter defaults. See parameter 95.20 hw options word 1 . Warning! After switching any bits in this word, recheck the values of the affected parameters. - 0000b…0011b hardware options configu...

  • Page 479

    Parameters 479 95.36 supply voltage low defines the low limit for the supply voltage allowed for normal operation. This parameter is active only when 95.35 adjustable supply voltage is enabled. Note: this is an expert level parameter and should not be adjusted without appropriate skills. Warning! An...

  • Page 480

    480 parameters chinese (simplified, prc) simplified chinese. 2052 türkçe turkish. 1055 96.02 pass code pass codes can be entered into this parameter to activate further access levels (see parameter 96.03 access levels active ) or to configure the user lock. Entering “358” toggles the parameter lock,...

  • Page 481

    Parameters 481 96.05 macro active shows which application macro is currently selected. See chapter application macros (page 131 ) for more information. To change the macro, use parameter 96.04 macro select . Factory factory factory macro (see page 132 ). 1 hand/auto hand/auto macro (see page 134 ). ...

  • Page 482

    482 parameters 96.08 control board boot changing the value of this parameter to 1 reboots the control unit (without requiring a power off/on cycle of the complete drive module). The value reverts to 0 automatically. 0 0…1 1 = reboot the control unit. 1 = 1 96.09 fso reboot changing the value of (or ...

  • Page 483

    Parameters 483 96.12 user set i/o mode in1 when parameter 96.11 user set save/load is set to user set i/o mode , selects the user parameter set together with parameter 96.13 user set i/o mode in2 as follows: not selected not selected 0. 0 selected 1. 1 di1 digital input di1 ( 10.02 di delayed status...

  • Page 484

    484 parameters fieldbus a fieldbus interface a. 3 fieldbus b fieldbus interface b. 4 d2d or m/f the master station on a master/follower or drive-to-drive link. 5 embedded fb embedded fieldbus interface. 6 embedded ethernet ethernet port on type bcu control unit. 7 panel link control panel, or drive ...

  • Page 485

    Parameters 485 96.29 time sync source status time source status word. This parameter is read-only. - 0000h…ffffh time source status word 1. 1 = 1 96.31 drive id number specifies an id number for the drive. The id can be read by an external controller through ddcs, for example, for comparison with an...

  • Page 486

    486 parameters 96.54 checksum action selects how the drive reacts if the parameter checksum ( 96.53 actual checksum ) does not match any of the active approved checksums ( 96.56 … 96.59 ). The active checksums are selected by 96.55 checksum control word . No action no action no action taken. (the ch...

  • Page 487

    Parameters 487 96.61 user data logger status word provides status information on the user data logger (see page 567 ). 0000b 0000b…1111b user data logger status word. 1 = 1 96.63 user data logger trigger triggers, or selects a source that triggers, the user data logger. Off off 0. 0 on 1. 1 other [b...

  • Page 488

    488 parameters 96.100 change user pass code (visible when user lock is open) to change the current user pass code, enter a new code into this parameter as well as 96.101 confirm user pass code . A warning will be active until the new pass code is confirmed. To cancel changing the pass code, close th...

  • Page 489

    Parameters 489 96.108 lsu control board boot (only visible when igbt supply unit control activated by 95.20 ) changing the value of this parameter to 1 reboots the supply control unit (without requiring a power off/on cycle of the drive system). The value reverts to 0 automatically. 0 0…1 1 = reboot...

  • Page 490

    490 parameters 97.05 flux braking defines the level of flux braking power. (other stopping and braking modes can be configured in parameter group 21 start/stop mode ). See section flux braking (page 99 ). Note: this is an expert level parameter and should not be adjusted without appropriate skill. D...

  • Page 491

    Parameters 491 97.10 signal injection enables signal injection.: a high-frequency alternating signal is injected to the motor in the low speed region to improve the stability of torque control. Signal injection can be enabled with different amplitude levels. Notes: • this is an expert level paramete...

  • Page 492

    492 parameters 97.13 ir compensation defines the relative output voltage boost at zero speed (ir compensation). The function is useful in applications with a high break-away torque where direct torque control (dtc mode) cannot be applied. See also section ir compensation for scalar motor control on ...

  • Page 493

    Parameters 493 97.19 hexagonal field weakening point defines the activation limit for hexagonal field weakening (in percent of the field weakening point, ie. The frequency at which maximum output voltage is reached). See parameter 97.18 hexagonal field weakening . Note: this parameter is only effect...

  • Page 494

    494 parameters 98.04 lm user defines the main inductance l m of the motor model. Note: this parameter is valid only for asynchronous motors. 0.00000 p.U. 0.00000 … 10.00000 p.U. Main inductance in per unit. - 98.05 sigmal user defines the leakage inductance σ l s . Note: this parameter is valid only...

  • Page 495

    Parameters 495 98.15 position offset user defines an angle offset between the zero position of the synchronous motor and the zero position of the position sensor. This value is initially set by the autophasing routine when parameter 21.13 autophasing mode is set to turning with z- pulse , and can be...

  • Page 496

    496 parameters 99.07 motor nominal voltage defines the nominal motor voltage supplied to the motor. This setting must match the value on the rating plate of the motor. Notes: • with permanent magnet motors, the nominal voltage is the backemf voltage at nominal speed of the motor. If the voltage is g...

  • Page 497

    Parameters 497 99.12 motor nominal torque defines the nominal motor shaft torque. This value can be given instead of nominal power ( 99.10 ) if shown on the rating plate of the motor. The unit is selected by parameter 96.16 unit selection . Notes: • this setting is an alternative to the nominal powe...

  • Page 498

    498 parameters normal normal id run. Guarantees good control accuracy for all cases. The id run takes about 90 seconds. This mode should be selected whenever it is possible. Notes: • if the load torque will be higher than 20% of motor nominal torque, or if the machinery is not able to withstand the ...

  • Page 499

    Parameters 499 autophasing the autophasing routine determines the start angle of a permanent magnet or synchronous reluctance motor (see page 96 ). Autophasing does not update the other motor model values. Autophasing is automatically performed as part of the normal , reduced , standstill , advanced...

  • Page 500

    500 parameters 99.15 motor polepairs calculated calculated number of pole pairs in the motor. 0 0…1000 number of pole pairs. 1 = 1 99.16 motor phase order switches the rotation direction of motor. This parameter can be used if the motor turns in the wrong direction (for example, because of the wrong...

  • Page 501

    Parameters 501 99.19 sine filter capacitance defines the capacitance of a custom sine filter, ie. When parameter 95.15 special hw settings bit 3 is activated. If the capacitors are star/wye-connected, enter the capacitance of one leg into the parameter. If the capacitors are delta-connected, multipl...

  • Page 502

    502 parameters.

  • Page 503: Additional Parameter Data

    Additional parameter data 503 9 additional parameter data what this chapter contains this chapter lists the parameters with some additional data such as their ranges and 32-bit fieldbus scaling. For parameter descriptions, see chapter parameters (page 147 ). Terms and abbreviations term definition a...

  • Page 504

    504 additional parameter data fieldbus addresses refer to the user’s manual of the fieldbus adapter. Fbeq32 32-bit fieldbus equivalent: the scaling between the value shown on the panel and the integer used in communication when a 32-bit value is selected for transmission to an external system. The c...

  • Page 505

    Additional parameter data 505 parameter groups 1…9 no. Name type range unit fbeq32 01 actual values 01.01 motor speed used real -30000.00 … 30000.00 rpm 100 = 1 rpm 01.02 motor speed estimated real -30000.00 … 30000.00 rpm 100 = 1 rpm 01.03 motor speed % real -1000.00 … 1000.00 % 100 = 1% 01.04 enco...

  • Page 506

    506 additional parameter data 01.70 ambient temperature % real -200.00 … 200.00 % 100 = 1% (parameters 01.102 … 01.164 only visible when igbt supply unit control activated by 95.20 ) 01.102 line current real 0.00 … 30000.00 a 100 = 1 a 01.104 active current real 0.00 … 30000.00 a 100 = 1 a 01.106 re...

  • Page 507

    Additional parameter data 507 04.16 latest warning data 0000h…ffffh - 1 = 1 04.17 2nd latest warning data 0000h…ffffh - 1 = 1 04.18 3rd latest warning data 0000h…ffffh - 1 = 1 04.19 4th latest warning data 0000h…ffffh - 1 = 1 04.20 5th latest warning data 0000h…ffffh - 1 = 1 04.21 fault word 1 pb 00...

  • Page 508

    508 additional parameter data 06.17 drive status word 2 pb 0000h…ffffh - 1 = 1 06.18 start inhibit status word pb 0000h…ffffh - 1 = 1 06.19 speed control status word pb 0000h…ffffh - 1 = 1 06.20 constant speed status word pb 0000h…ffffh - 1 = 1 06.21 drive status word 3 pb 0000h…ffffh - 1 = 1 06.25 ...

  • Page 509

    Additional parameter data 509 06.65 user status word 1 bit 5 sel binary src - - 1 = 1 06.66 user status word 1 bit 6 sel binary src - - 1 = 1 06.67 user status word 1 bit 7 sel binary src - - 1 = 1 06.68 user status word 1 bit 8 sel binary src - - 1 = 1 06.69 user status word 1 bit 9 sel binary src ...

  • Page 510

    510 additional parameter data 07.30 adaptive program status pb 0000h…ffffh - 1 = 1 (parameters 07.40 … 07.41 only visible with option +n8010 [application programmability]) 07.40 iec application cpu usage peak real 0.0 … 100.0 % 10 = 1% 07.41 iec application cpu load average real 0.0 … 100.0 % 10 = 1...

  • Page 511

    Additional parameter data 511 parameter groups 10…99 no. Name type range unit fbeq32 10 standard di, ro 10.01 di status pb 0000h…ffffh - 1 = 1 10.02 di delayed status pb 0000h…ffffh - 1 = 1 10.03 di force selection pb 0000h…ffffh - 1 = 1 10.04 di force data pb 0000h…ffffh - 1 = 1 10.05 di1 on delay ...

  • Page 512

    512 additional parameter data 11.10 dio2 output source binary src - 1 = 1 11.11 dio2 on delay real 0.0 … 3000.0 s 10 = 1 s 11.12 dio2 off delay real 0.0 … 3000.0 s 10 = 1 s 11.38 freq in 1 actual value real 0…16000 hz 1 = 1 hz 11.39 freq in 1 scaled real -32768.000 … 32767.000 - 1000 = 1 11.42 freq ...

  • Page 513

    Additional parameter data 513 12.30 ai2 scaled at ai2 max real -32768.000 … 32767.000 - 1000 = 1 13 standard ao 13.11 ao1 actual value real 0.000 … 22.000 ma 1000 = 1 ma 13.12 ao1 source analog src - - 1 = 1 13.16 ao1 filter time real 0.000 … 30.000 s 1000 = 1 s 13.17 ao1 source min real -32768.0 … ...

  • Page 514

    514 additional parameter data 14.12 dio1 on delay real 0.00 … 3000.00 s 100 = 1 s 14.13 dio1 off delay real 0.00 … 3000.00 s 100 = 1 s 14.14 dio2 function list 0…1 - 1 = 1 14.16 dio2 output source binary src - - 1 = 1 14.17 dio2 on delay real 0.00 … 3000.00 s 100 = 1 s 14.18 dio2 off delay real 0.00...

  • Page 515

    Additional parameter data 515 14.33 ai1 min real -22.000 … 22.000 ma or v 1000 = 1 ma or v 14.34 ai1 max real -22.000 … 22.000 ma or v 1000 = 1 ma or v 14.35 ai1 scaled at ai1 min real -32768.000 … 32767.000 - 1000 = 1 14.36 ai1 scaled at ai1 max real -32768.000 … 32767.000 - 1000 = 1 14.41 ai2 actu...

  • Page 516

    516 additional parameter data 14.82 ao1 out at ao1 src min real 0.000 … 22.000 ma 1000 = 1 ma 14.83 ao1 out at ao1 src max real 0.000 … 22.000 ma 1000 = 1 ma ao2 ( 14.01 module 1 type = faio-01 ) 14.86 ao2 actual value real 0.000 … 22.000 ma 1000 = 1 ma 14.87 ao2 source analog src - - 1 = 1 14.88 ao...

  • Page 517

    Additional parameter data 517 dio3/dio4 ( 15.01 module 2 type = fio-01 ) 15.19 dio3 function list 0…1 - 1 = 1 15.21 dio3 output source binary src - - 1 = 1 15.22 dio3 on delay real 0.00 … 3000.00 s 100 = 1 s 15.23 dio3 off delay real 0.00 … 3000.00 s 100 = 1 s 15.24 dio4 function list 0…1 - 1 = 1 15...

  • Page 518

    518 additional parameter data 15.43 ai2 force data real -22.000 … 22.000 ma or v 1000 = 1 unit 15.44 ai2 hw switch position list - - 1 = 1 15.45 ai2 unit selection list - - 1 = 1 15.46 ai2 filter gain list 0…7 - 1 = 1 15.47 ai2 filter time real 0.000 … 30.000 s 1000 = 1 s 15.48 ai2 min real -22.000 ...

  • Page 519

    Additional parameter data 519 15.90 ao2 source min real -32768.0 … 32767.0 - 10 = 1 15.91 ao2 source max real -32768.0 … 32767.0 - 10 = 1 15.92 ao2 out at ao2 src min real 0.000 … 22.000 ma 1000 = 1 ma 15.93 ao2 out at ao2 src max real 0.000 … 22.000 ma 1000 = 1 ma 16 i/o extension module 3 16.01 mo...

  • Page 520

    520 additional parameter data 16.27 dio4 on delay real 0.00 … 3000.00 s 100 = 1 s 16.28 dio4 off delay real 0.00 … 3000.00 s 100 = 1 s ro1/ro2 ( 16.01 module 3 type = fio-01 or fdio-01 ) 16.31 ro status pb 0000h…ffffh - 1 = 1 16.34 ro1 source binary src - - 1 = 1 16.35 ro1 on delay real 0.00 … 3000....

  • Page 521

    Additional parameter data 521 16.50 ai2 scaled at ai2 min real -32768.000 … 32767.000 - 1000 = 1 16.51 ai2 scaled at ai2 max real -32768.000 … 32767.000 - 1000 = 1 ai3 ( 16.01 module 3 type = fio-11 ) 16.56 ai3 actual value real -22.000 … 22.000 ma or v 1000 = 1 unit 16.57 ai3 scaled value real -327...

  • Page 522

    522 additional parameter data 19.14 ext2 control mode list 1…6 - 1 = 1 19.16 local control mode list 0…1 - 1 = 1 19.17 local control disable list 0…1 - 1 = 1 19.20 scalar control reference unit list 0…1 - 1 = 1 20 start/stop/direction 20.01 ext1 commands list - - 1 = 1 20.02 ext1 start trigger type ...

  • Page 523

    Additional parameter data 523 21.07 zero speed delay real 0…30000 ms 1 = 1 ms 21.08 dc current control pb 00b…11b - 1 = 1 21.09 dc hold speed real 0.00 … 1000.00 rpm 100 = 1 rpm 21.10 dc current reference real 0.0 … 100.0 % 10 = 1% 21.11 post magnetization time real 0…3000 s 1 = 1 s 21.12 continuous...

  • Page 524

    524 additional parameter data 22.43 jogging 2 ref real -30000.00 … 30000.00 rpm 100 = 1 rpm 22.51 critical speed function pb 00b…11b - 1 = 1 22.52 critical speed 1 low real -30000.00 … 30000.00 rpm 100 = 1 rpm 22.53 critical speed 1 high real -30000.00 … 30000.00 rpm 100 = 1 rpm 22.54 critical speed...

  • Page 525

    Additional parameter data 525 23.24 speed ramp in zero source binary src - - 1 = 1 23.26 ramp out balancing enable binary src - - 1 = 1 23.27 ramp out balancing ref real -30000.00 … 30000.00 rpm 100 = 1 rpm 23.28 variable slope enable list 0…1 - 1 = 1 23.29 variable slope rate real 2…30000 ms 1 = 1 ...

  • Page 526

    526 additional parameter data 25.10 speed ctrl balancing ref real -300.0 … 300.0 % 10 = 1% 25.11 speed control min torque real -1600.0 … 0.0 % 10 = 1% 25.12 speed control max torque real 0.0 … 1600.0 % 10 = 1% 25.13 min torq sp ctrl em stop real -1600 … 0 % 10 = 1% 25.14 max torq sp ctrl em stop rea...

  • Page 527

    Additional parameter data 527 26.18 torque ramp up time real 0.000 … 60.000 s 1000 = 1 s 26.19 torque ramp down time real 0.000 … 60.000 s 1000 = 1 s 26.25 torque additive 2 source analog src - - 1 = 1 26.26 force torque ref add 2 zero binary src - - 1 = 1 26.41 torque step real -300.0 … 300.0 % 10 ...

  • Page 528

    528 additional parameter data 28.24 constant frequency sel3 binary src - - 1 = 1 28.26 constant frequency 1 real -500.00 … 500.00 hz 100 = 1 hz 28.27 constant frequency 2 real -500.00 … 500.00 hz 100 = 1 hz 28.28 constant frequency 3 real -500.00 … 500.00 hz 100 = 1 hz 28.29 constant frequency 4 rea...

  • Page 529

    Additional parameter data 529 30.16 maximum start current real 0.00 … 30000.00 a 100 = 1 a 30.17 maximum current real 0.00 … 30000.00 a 100 = 1 a 30.18 minimum torque sel binary src - - 1 = 1 30.19 minimum torque 1 real -1600.0 … 0.0 % 10 = 1% 30.20 maximum torque 1 real 0.0 … 1600.0 % 10 = 1% 30.21...

  • Page 530

    530 additional parameter data 31.13 user selectable fault real 0000h…ffffh - 1 = 1 31.14 number of trials real 0…5 - 1 = 1 31.15 total trials time real 1.0 … 600.0 s 10 = 1 s 31.16 delay time real 0.0 … 120.0 s 10 = 1 s 31.19 motor phase loss list 0…1 - 1 = 1 31.20 earth fault list 0…2 - 1 = 1 31.21...

  • Page 531

    Additional parameter data 531 32.19 supervision 2 low real -21474830.00 … 21474830.00 - 100 = 1 32.20 supervision 2 high real -21474830.00 … 21474830.00 - 100 = 1 32.25 supervision 3 function list 0…6 - 1 = 1 32.26 supervision 3 action list 0…3 - 1 = 1 32.27 supervision 3 signal analog src - - 1 = 1...

  • Page 532

    532 additional parameter data 33.52 value counter 1 function pb 00b…11b - 1 = 1 33.53 value counter 1 source analog src - - 1 = 1 33.54 value counter 1 divider real 0.001 … 2147483.000 - 1000 = 1 33.55 value counter 1 warn message list - - 1 = 1 33.60 value counter 2 actual real -2147483008 … 214748...

  • Page 533

    Additional parameter data 533 35.54 motor nominal temperature rise real 0…300 °c or 32…572 °f °c or °f 1 = 1° 35.55 motor thermal time constant real 100…10000 s 1 = 1 s 35.60 cable temperature real 0.0 … 200.0 % 10 = 1% 35.61 cable nominal current real 0.00 … 10000.0 a 100 = 1 a 35.62 cable thermal ...

  • Page 534

    534 additional parameter data 36.42 al2 20 to 30% real 0.00 … 100.00 % 100 = 1% 36.43 al2 30 to 40% real 0.00 … 100.00 % 100 = 1% 36.44 al2 40 to 50% real 0.00 … 100.00 % 100 = 1% 36.45 al2 50 to 60% real 0.00 … 100.00 % 100 = 1% 36.46 al2 60 to 70% real 0.00 … 100.00 % 100 = 1% 36.47 al2 70 to 80% ...

  • Page 535

    Additional parameter data 535 40.03 process pid setpoint actual real -32768.00 … 32767.00 rpm, % or hz 100 = 1 rpm, % or hz 40.04 process pid deviation actual real -32768.00 … 32767.00 rpm, % or hz 100 = 1 rpm, % or hz 40.05 process pid trim output act real -32768.00 … 32767.00 rpm, % or hz 100 = 1 ...

  • Page 536

    536 additional parameter data 40.34 set 1 derivation time real 0.000 … 10.000 s 1000 = 1 s 40.35 set 1 derivation filter time real 0.0 … 10.0 s 10 = 1 s 40.36 set 1 output min real -32768.0 … 32767.0 - 10 = 1 40.37 set 1 output max real -32768.0 … 32767.0 - 10 = 1 40.38 set 1 output freeze enable bi...

  • Page 537

    Additional parameter data 537 41.14 set 2 setpoint scaling real -32768 … 32767 - 100 = 1 41.15 set 2 output scaling real -32768 … 32767 - 100 = 1 41.16 set 2 setpoint 1 source analog src - - 1 = 1 41.17 set 2 setpoint 2 source analog src - - 1 = 1 41.18 set 2 setpoint function list 0…11 - 1 = 1 41.1...

  • Page 538

    538 additional parameter data 41.46 set 2 sleep boost step real 0.0 … 32767.0 - 10 = 1 41.47 set 2 wake-up deviation real -32768.00 … 32767.00 rpm, % or hz 100 = 1 rpm, % or hz 41.48 set 2 wake-up delay real 0.00 … 60.00 s 100 = 1 s 41.49 set 2 tracking mode binary src - - 1 = 1 41.50 set 2 tracking...

  • Page 539

    Additional parameter data 539 44.15 brake close level delay real 0.00 … 10.00 s 100 = 1 s 44.16 brake reopen delay real 0.00 … 10.00 s 100 = 1 s 44.17 brake fault function list 0…2 - 1 = 1 44.18 brake fault delay real 0.00 … 60.00 s 100 = 1 s 45 energy efficiency 45.01 saved gw hours real 0…65535 gw...

  • Page 540

    540 additional parameter data 46.31 above speed limit real 0.00 … 30000.00 rpm 100 = 1 rpm 46.32 above frequency limit real 0.00 … 1000.00 hz 100 = 1 hz 46.33 above torque limit real 0.0 … 1600.0 % 10 = 1% 46.42 torque decimals list 0…2 - 1 = 1 47 data storage 47.01 data storage 1 real32 real define...

  • Page 541

    Additional parameter data 541 47.38 data storage 8 real32 type list 0…5 - 1 = 1 49 panel port communication 49.01 node id number real 1…32 - 1 = 1 49.03 baud rate list 1…5 - 1 = 1 49.04 communication loss time real 0.3 … 3000.0 s 10 = 1 s 49.05 communication loss action list 0…5 - 1 = 1 49.06 refres...

  • Page 542

    542 additional parameter data 50.26 fba a comm supervision force pb 0000h…ffffh - 1 = 1 50.31 fba b enable list 0…1 - 1 = 1 50.32 fba b comm loss func real 0…5 - 1 = 1 50.33 fba b comm loss timeout list 0.3 … 6553.5 s 10 = 1 s 50.34 fba b ref1 type list 0…5 - 1 = 1 50.35 fba b ref2 type list 0…5 - 1...

  • Page 543

    Additional parameter data 543 53 fba a data out 53.01 fba a data out1 list - - 1 = 1 … … … … … 53.12 fba a data out12 list - - 1 = 1 54 fba b settings 54.01 fba b type 54.02 fba b par2 uint16 0…65535 - … … … … … 54.26 fba b par26 uint16 0…65535 - 54.27 fba b par refresh list 0…1 - 54.28 fba b par ta...

  • Page 544

    544 additional parameter data 58.18 efb control word pb 0000h…ffffh - 1 = 1 58.19 efb status word pb 0000h…ffffh - 1 = 1 58.25 control profile list 0, 2 - 1 = 1 58.26 efb ref1 type list 0…5 - 1 = 1 58.27 efb ref2 type list 0…5 - 1 = 1 58.28 efb act1 type list 0…6 - 1 = 1 58.29 efb act2 type list 0…6...

  • Page 545

    Additional parameter data 545 60.14 m/f follower selection real 0…16 - - 60.15 force master binary src - - 1 = 1 60.16 force follower binary src - - 1 = 1 60.17 follower fault action list 0…2 - - 60.18 follower enable list 0…6 - - 60.19 m/f comm supervision sel 1 pb 0000h…ffffh - 1 = 1 60.20 m/f com...

  • Page 546

    546 additional parameter data 61.03 m/f data 3 selection list - - - 61.25 m/f data 1 value real 0…65535 - - 61.26 m/f data 2 value real 0…65535 - - 61.27 m/f data 3 value real 0…65535 - - 61.45 data set 2 data 1 selection list - - - 61.46 data set 2 data 2 selection list - - - 61.47 data set 2 data ...

  • Page 547

    Additional parameter data 547 61.102 data set 11 data 2 value real 0…65535 - - 61.103 data set 11 data 3 value real 0…65535 - - 61.104 data set 13 data 1 value real 0…65535 - - 61.105 data set 13 data 2 value real 0…65535 - - 61.106 data set 13 data 3 value real 0…65535 - - 61.107 data set 15 data 1...

  • Page 548

    548 additional parameter data 62.07 follower node 3 data 1 sel list - - - 62.08 follower node 3 data 2 sel list - - - 62.09 follower node 3 data 3 sel list - - - 62.10 follower node 4 data 1 sel list - - - 62.11 follower node 4 data 2 sel list - - - 62.12 follower node 4 data 3 sel list - - - 62.25 ...

  • Page 549

    Additional parameter data 549 62.64 data set 18 data 2 selection list - - - 62.65 data set 18 data 3 selection list - - - 62.66 data set 20 data 1 selection list - - - 62.67 data set 20 data 2 selection list - - - 62.68 data set 20 data 3 selection list - - - 62.69 data set 22 data 1 selection list ...

  • Page 550

    550 additional parameter data (parameters 62.151 … 62.203 only visible when supply unit control activated by 95.20 ) 62.151 inu-lsu data set 11 data 1 sel real list - - 62.152 inu-lsu data set 11 data 2 sel real list - - 62.153 inu-lsu data set 11 data 3 sel real list - - 62.201 inu-lsu data set 11 ...

  • Page 551

    Additional parameter data 551 75.50 kick start enable list - - - 75.51 kick start hold time real 0.0...30.0 s 10 = 1s 75.52 kick start speed reference real 40.0...100.0 % 10 = 1s 75.56 kick start current ref real 0.0...300.0 % 10 = 1% 75.57 kick start current ramp real 0.0...1000.0 %/s 10 = 1%/s 75....

  • Page 552

    552 additional parameter data 76.87 process 2 feedback signal real -30000.00...30000.00 - 100 = 1 76.99 auto mode status word pb 0000h…ffffh - 1 = 1 79 load protection 79.01 load curve speed point 1 real 0.00...1200.00 % 100 = 1% 79.02 load curve speed point 2 real 0.00...1200.00 % 100 = 1% 79.03 lo...

  • Page 553

    Additional parameter data 553 79.58 overload curve scale coef real -30.000...30.000 - 1000 = 1 79.59 overload curve offset real -30000.00...30000.00 - 100 = 1 79.61 overload recovery speed real 0.00...600.00 hz 100 = 1hz 79.62 overload recovery speed time real 0.0...30000.0 s 10 = 1s 79.80 underload...

  • Page 554

    554 additional parameter data 81 pump cleaning 81.01 pump cleaning enable list - - - 81.02 pump cleaning option sel pb 0b0000…0b111111111111 1111 - - 81.11 manual trigger source list - - - 81.19 time trigger real 0.00...650.00 hour 100 = 1hour 81.20 number of cleaning cycles real 0...65000 - 1 = 1 8...

  • Page 555

    Additional parameter data 555 85.12 downthrust head 1 real 0.00...32000.00 - 100 = 1 85.13 downthrust flowrate 1 real 0.00...32000.00 - 100 = 1 85.14 upthrust head 1 real 0.00...32000.00 - 100 = 1 85.15 upthrust flowrate 1 real 0.00...32000.00 - 100 = 1 85.16 dnt zone 50% head 1 real 0.00...32000.00...

  • Page 556

    556 additional parameter data 85.53 downthrust flowrate 5 real 0.00...32000.00 - 100 = 1 85.54 upthrust head 5 real 0.00...32000.00 - 100 = 1 85.55 upthrust flowrate 5 real 0.00...32000.00 - 100 = 1 85.56 dnt zone 50% head 5 real 0.00...32000.00 - 100 = 1 85.57 upt zone 50% head 5 real 0.00...32000....

  • Page 557

    Additional parameter data 557 90.15 encoder 1 revolutions raw real 0…16777215 - 1 = 1 90.20 encoder 2 speed real -32768.00 … 32767.00 rpm 100 = 1 rpm 90.21 encoder 2 position real 0.00000000 … 1.00000000 rev 100000000 = 1 rev 90.22 encoder 2 multiturn revolutions real 0…16777215 - 1 = 1 90.23 encode...

  • Page 558

    558 additional parameter data 90.64 feed constant denominator real -2147483648 … 2147483647 - 1 = 1 90.65 pos counter init value real -2147483.648 … 2147483.647 - 1 = 1 90.66 pos counter init value source binary src - - 1 = 1 90.67 pos counter init cmd source binary src - - 1 = 1 90.68 disable pos c...

  • Page 559

    Additional parameter data 559 92.13 position estimation enable list 0…1 - 1 = 1 92.14 speed estimation enable list 0…1 - 1 = 1 92.15 transient filter list 0…3 - 1 = 1 92.16 encoder 1 supply voltage list 0…2 - 1 = 1 92.17 accepted pulse freq of encoder 1 real 0…300 khz 1 = 1 khz 92.21 encoder cable f...

  • Page 560

    560 additional parameter data 93.15 transient filter list 0…3 - 1 = 1 93.16 encoder 2 supply voltage list 0…2 - 1 = 1 93.17 accepted pulse freq of encoder 2 real 0…300 khz 1 = 1 khz 93.21 encoder cable fault mode list 0…3 - 1 = 1 93.23 maximum pulse waiting time real 1…200 ms 1 = 1 ms 93.24 pulse ed...

  • Page 561

    Additional parameter data 561 94.31 reactive power ref source list - - 1 = 1 94.32 user reactive power reference real -3276.8 … 3276.7 kvar 10 = 1 kvar 95 hw configuration 95.01 supply voltage list 0…6 - 1 = 1 95.02 adaptive voltage limits list 0…1 - 1 = 1 95.04 control board supply list 0…2 - 1 = 1...

  • Page 562

    562 additional parameter data 96.23 m/f and d2d clock synchronization list 0…1 - 1 = 1 96.24 full days since 1st jan 1980 real 1…59999 - 1 = 1 96.25 time in minutes within 24 h real 0…1439 - 1 = 1 96.26 time in ms within one minute real 0…59999 - 1 = 1 96.29 time sync source status pb 0000h…ffffh - ...

  • Page 563

    Additional parameter data 563 97.15 motor model temperature adaptation list 0…3 - 1 = 1 97.18 hexagonal field weakening list 0…1 - 1 = 1 97.19 hexagonal field weakening point real 0.0 … 500.0 % 10 = 1% 97.32 motor torque unfiltered real -1600.0 … 1600.0 % 10 = 1% 97.33 speed estimate filter time rea...

  • Page 564

    564 additional parameter data 99.14 last id run performed list 0…7 - 1 = 1 99.15 motor polepairs calculated real 0…1000 - 1 = 1 99.16 motor phase order list 0…1 - 1 = 1 99.18 sine filter inductance real 0.000 … 100000.000 mh 1000 = 1 mh 99.19 sine filter capacitance real 0.00 … 100000.00 µf 100 = 1 ...

  • Page 565: Fault Tracing

    Fault tracing 565 10 fault tracing what this chapter contains the chapter lists the warning and fault messages including possible causes and corrective actions. The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, an abb service repres...

  • Page 566

    566 fault tracing source (see parameter 31.11 fault reset selection ) such as the control panel, drive composer pc tool, the digital inputs of the drive, or fieldbus. After the fault is reset, the drive can be restarted. Note that some faults require a reboot of the control unit either by switching ...

  • Page 567

    Fault tracing 567 are saved to the memory unit of the drive. The fault data of the last five faults is accessible in the event log when viewed in the drive composer pro pc tool. (the fault data is not accessible through the control panel.) the values that are recorded in the factory data log are 01....

  • Page 568

    568 fault tracing qr code generation for mobile service application a qr code (or a series of qr codes) can be generated by the drive for display on the control panel. The qr code contains drive identification data, information on the latest events, and values of status and counter parameters. The c...

  • Page 569

    Fault tracing 569 warning messages note: the list also contains events that only appear in the event log. Code (hex) warning cause what to do a2a1 current calibration current offset and gain measurement calibration will occur at next start. Informative warning. (see parameter 99.13 id run requested ...

  • Page 570

    570 fault tracing a2ba igbt overload excessive igbt junction to case temperature. This warning protects the igbt(s) and can be activated by a short circuit in the motor cable. Check motor cable. Check ambient conditions. Check air flow and fan operation. Check heatsink fins for dust pick-up. Check m...

  • Page 571

    Fault tracing 571 a497 motor temperature 1 (editable message text) the thermistor protection module installed in slot 1 indicates overtemperature. Check the cooling of the motor. Check the motor load and drive ratings. Check the wiring of the temperature sensor. Repair wiring if faulty. Measure the ...

  • Page 572

    572 fault tracing a4b1 excess temperature difference high temperature difference between the igbts of different phases. Check the motor cabling. Check cooling of drive module(s). Check the auxiliary code (format xxxy yyzz). “xxx” indicates the source of difference ( 0: single module, difference betw...

  • Page 573

    Fault tracing 573 a582 auxiliary fan missing an auxiliary cooling fan (connected to the fan connectors on the control unit) is stuck or disconnected. The auxiliary code identifies the fan ( 1: auxiliary fan 1, 2: auxiliary fan 2). Check auxiliary fan(s) and connection(s). Replace faulty fan. Make su...

  • Page 574

    574 fault tracing a682 flash erase speed exceeded the flash memory (in the memory unit) has been erased too frequently, compromising the lifetime of the memory. Avoid forcing unnecessary parameter saves by parameter 96.07 or cyclic parameter writes (such as user logger triggering through parameters)...

  • Page 575

    Fault tracing 575 1 slip frequency is too small check the settings of the motor configuration parameters in groups 98 and 99. Check that the drive is sized correctly for the motor. 2 synchronous and nominal speeds differ too much 3 nominal speed is higher than synchronous speed with 1 pole pair 4 no...

  • Page 576

    576 fault tracing a6da reference source parametrization a reference source is simultaneously connected to multiple parameters with different units. Check the reference source selection parameters. Check the auxiliary code (format xxyy 00zz). “xx” and “yy” specify the two sets of parameters where the...

  • Page 577

    Fault tracing 577 a782 fen temperature error in temperature measurement when temperature sensor (kty or ptc) connected to encoder interface fen-xx is used. Check that parameter 35.11 temperature 1 source / 35.21 temperature 2 source setting corresponds to actual encoder interface installation. Check...

  • Page 578

    578 fault tracing 0006 encoder type incompatible with interface module type. Check module type ( 91.11 or 91.13 ) against encoder type ( 92.01 or 93.01 ). 0007 adapter not configured. Check module location ( 91.12 or 91.14 ). 0008 speed feedback configuration has changed. Use parameter 91.10 encoder...

  • Page 579

    Fault tracing 579 a79c bc igbt excess temperature brake chopper igbt temperature has exceeded internal warning limit. Let chopper cool down. Check for excessive ambient temperature. Check for cooling fan failure. Check for obstructions in the air flow. Check the dimensioning and cooling of the cabin...

  • Page 580

    580 fault tracing a7ab extension i/o configuration failure the i/o extension module types and locations specified by parameters do not match the detected configuration. Check the auxiliary code. The code indicates which i/o extension module is affected. Check the type and location settings of the mo...

  • Page 581

    Fault tracing 581 a7c2 fba b communication programmable warning: 50.32 fba b comm loss func cyclical communication between drive and fieldbus adapter module b or between plc and fieldbus adapter module b is lost. Check status of fieldbus communication. See user documentation of fieldbus interface. C...

  • Page 582

    582 fault tracing 0008 absolute encoder communication error contact your local abb representative. 0009 absolute encoder initialization error contact your local abb representative. 000a absolute ssi encoder configuration error contact your local abb representative. 000b encoder reported an internal ...

  • Page 583

    Fault tracing 583 a889 edge counter 2 (editable message text) programmable warning: 33.45 edge counter 2 warn message warning generated by edge counter 2. Check the source of the warning (parameter 33.43 edge counter 2 source ). A88a value counter 1 (editable message text) programmable warning: 33.5...

  • Page 584

    584 fault tracing a8bf ulc underload warning programmable fault: 37.04 ulc underload actions selected signal has fallen below the user underload curve. Check for any operating conditions decreasing the monitored signal (for example, loss of load if the torque or current is being monitored). Check th...

  • Page 585

    Fault tracing 585 af85 line side unit warning the supply unit (or other converter) has generated a warning. The auxiliary code specifies the original warning code in the supply unit control program. Refer to the firmware manual of the supply unit. Af8c process pid sleep mode the drive is entering sl...

  • Page 586

    586 fault tracing afe7 follower a follower drive has tripped. Check the auxiliary code. Add 2 to the code to find out the node address of the faulted drive. Correct the fault in the follower drive. Afea enable start signal missing (editable message text) no enable start signal received. Check the se...

  • Page 587

    Fault tracing 587 fault messages code (hex) fault cause what to do 2281 calibration measured offset of output phase current measurement or difference between output phase u2 and w2 current measurement is too great (the values are updated during current calibration). Try performing the current calibr...

  • Page 588

    588 fault tracing 2391 bu current difference ac phase current difference between parallel-connected inverter modules is excessive. Check motor cabling. Check there are no power factor correction capacitors or surge absorbers in motor cable. Check the auxiliary code (format xxxy yyzz). “xxx” specifie...

  • Page 589

    Fault tracing 589 3210 dc link overvoltage excessive intermediate circuit dc voltage. Check that overvoltage control is on (parameter 30.30 overvoltage control ). Check that the supply voltage matches the nominal input voltage of the drive. Check the supply line for static or transient overvoltage. ...

  • Page 590

    590 fault tracing 4000 motor cable overload calculated motor cable temperature has exceeded warning limit. Check the settings of parameters 35.61 and 35.62 . Check the dimensioning of the motor cable in regard to required load. 4210 igbt overtemperature estimated drive igbt temperature is excessive....

  • Page 591

    Fault tracing 591 4991 safe motor temperature 1 (editable message text) the thermistor protection module installed in slot 1 indicates overtemperature. Check the cooling of the motor. Check the motor load and drive ratings. Check the wiring of the temperature sensor. Repair wiring if faulty. Measure...

  • Page 592

    592 fault tracing 5093 rating id mismatch the hardware of the drive does not match the information stored in the memory unit. This may occur eg. After a firmware update or memory unit replacement. Cycle the power to the drive. Check the auxiliary code. The auxiliary code categories are as follows: 1...

  • Page 593

    Fault tracing 593 5692 pu board powerfail power unit power supply failure. Check the auxiliary code (format zzzy yyxx). “yy y” specifies the affected inverter module ( 0…c , always 0 for zcu control units). “xx” specifies the affected power supply ( 1: power supply 1, 2: power supply 2, 3: both supp...

  • Page 594

    594 fault tracing 6181 fpga version incompatible firmware and fpga file version in the power unit are incompatible. Reboot the control unit (using parameter 96.08 control board boot ) or by cycling power. If the problem persists, contact your local abb representative. Update of power unit logic fail...

  • Page 595

    Fault tracing 595 64a6 adaptive program error running the adaptive program. Check the auxiliary code (format xxxx yyyy). “xxxx” specifies the number of the function block ( 0000 = generic error). “yyyy” indicates the problem (see actions for each code below). 000a program corrupted or block non-exis...

  • Page 596

    596 fault tracing 64e1 kernel overload operating system error. Reboot the control unit (using parameter 96.08 control board boot ) or by cycling power. If the problem persists, contact your local abb representative. 6581 parameter system parameter load or save failed. Try forcing a save using parame...

  • Page 597

    Fault tracing 597 7081 control panel loss programmable fault: 49.05 communication loss action control panel (or pc tool) has stopped communicating. Check pc tool or control panel connection. Check control panel connector. Disconnect and reconnect the control panel. Check the auxiliary code. The code...

  • Page 598

    598 fault tracing 7181 brake resistor brake resistor broken or not connected. Check that a brake resistor has been connected. Check the condition of the brake resistor. Check the dimensioning of the brake resistor. 7183 br excess temperature brake resistor temperature has exceeded fault limit define...

  • Page 599

    Fault tracing 599 71a3 mechanical brake opening failed programmable fault: 44.17 brake fault function mechanical brake control fault. Activated eg. If brake acknowledgement is not as expected during brake opening. Check mechanical brake connection. Check mechanical brake settings in parameter group ...

  • Page 600

    600 fault tracing 73a1 load feedback programmable fault: 90.55 load feedback fault no load feedback received. Check the auxiliary code (format xxyy zzzz). “xx” specifies the number of the encoder interface module ( 01 : 91.11 / 91.12 , 02 : 91.13 / 91.14 ), “yy” specifies the encoder ( 01: 92 encode...

  • Page 601

    Fault tracing 601 7510 fba a communication programmable fault: 50.02 fba a comm loss func cyclical communication between drive and fieldbus adapter module a or between plc and fieldbus adapter module a is lost. Check status of fieldbus communication. See user documentation of fieldbus interface. Che...

  • Page 602

    602 fault tracing 8002 ulc overload fault programmable fault: 37.03 ulc overload actions selected signal has exceeded the user overload curve. See a8be ulc overload warning (page 583 ). 80a0 ai supervision programmable fault: 12.03 ai supervision function an analog signal is outside the limits speci...

  • Page 603

    Fault tracing 603 fa81 safe torque off 1 loss safe torque off function is active, ie. Sto circuit 1 is broken. Check safety circuit connections. For more information, see appropriate drive hardware manual and description of parameter 31.22 sto indication run/stop (page 306 ). Check the auxiliary cod...

  • Page 604

    604 fault tracing 0001 maximum current limit too low. Check settings of parameters 99.06 motor nominal current and 30.17 maximum current . Make sure that 30.17 > 99.06 . Check that the drive is dimensioned correctly according to the motor. 0002 maximum speed limit or calculated field weakening point...

  • Page 605

    Fault tracing 605 ff8e efb force trip a fault trip command has been received through the embedded fieldbus interface. Check the fault information provided by the modbus controller. D100 cleaning max fault maximum number of cleanings in defined time frame has been exceeded. Check parameters 81.51 cle...

  • Page 606

    606 fault tracing.

  • Page 607: (Efb)

    Fieldbus control through the embedded fieldbus interface (efb) 607 11 fieldbus control through the embedded fieldbus interface (efb) what this chapter contains the chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbu...

  • Page 608

    608 fieldbus control through the embedded fieldbus interface (efb) connecting the fieldbus to the drive connect the fieldbus to terminal xd2d on the control unit of the drive. See the appropriate hardware manual for more information on the connection, chaining and termination of the link. Note: if t...

  • Page 609

    Fieldbus control through the embedded fieldbus interface (efb) 609 setting up the embedded fieldbus interface set the drive up for the embedded fieldbus communication with the parameters shown in the table below. The setting for fieldbus control column gives either the value to use or the default va...

  • Page 610

    610 fieldbus control through the embedded fieldbus interface (efb) the new settings will take effect when the drive is powered up the next time, or when they are validated by parameter 58.06 communication control . Setting the drive control parameters after the embedded fieldbus interface has been s...

  • Page 611

    Fieldbus control through the embedded fieldbus interface (efb) 611 22.12 speed ref2 source efb ref1 or efb ref2 selects a reference received through the embedded fieldbus interface as speed reference 2. Torque reference selection 26.11 torque ref1 source efb ref1 or efb ref2 selects a reference rece...

  • Page 612

    612 fieldbus control through the embedded fieldbus interface (efb) process pid feedback and setpoint 40.08 set 1 feedback 1 source feedback data storage connect the bits of the storage parameter ( 10.99 ro/dio control word ) to the digital input/outputs of the drive. 40.16 set 1 setpoint 1 source se...

  • Page 613

    Fieldbus control through the embedded fieldbus interface (efb) 613 basics of the embedded fieldbus interface the cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with the transparent control profiles). The diagram below illustrates the ...

  • Page 614

    614 fieldbus control through the embedded fieldbus interface (efb) control word and status word the control word (cw) is a 16-bit or 32-bit packed boolean word. It is the principal means of controlling the drive from a fieldbus system. The cw is sent by the fieldbus controller to the drive. By drive...

  • Page 615

    Fieldbus control through the embedded fieldbus interface (efb) 615 dedicated storage parameter ( 13.91 ao1 data storage and 13.92 ao2 data storage ), which are available in the source selection parameters 13.12 ao1 source and 13.22 ao2 source . Sending process pid feedback and setpoint values throug...

  • Page 616

    616 fieldbus control through the embedded fieldbus interface (efb) about the control profiles a control profile defines the rules for data transfer between the drive and the fieldbus master, for example: • if packed boolean words are converted and how • how drive register addresses are mapped for th...

  • Page 617

    Fieldbus control through the embedded fieldbus interface (efb) 617 the abb drives profile control word the table below shows the contents of the fieldbus control word for the abb drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. ...

  • Page 618

    618 fieldbus control through the embedded fieldbus interface (efb) 8 jogging_1 1 accelerate to jogging 1 reference. Notes: • bits 4…6 must be 0. • see also section jogging (page 92 ). 0 jogging 1 disabled. 9 jogging_2 1 accelerate to jogging 2 reference. See notes at bit 8. 0 jogging 2 disabled. 10 ...

  • Page 619

    Fieldbus control through the embedded fieldbus interface (efb) 619 status word the table below shows the fieldbus status word for the abb drives control profile. The embedded fieldbus interface converts the drive status word into this form for the fieldbus. The upper case boldface text refers to the...

  • Page 620

    620 fieldbus control through the embedded fieldbus interface (efb) state transition diagram the diagram below shows the state transitions in the drive when the drive is using the abb drives profile, and configured to follow the commands of the control word from the embedded fieldbus interface. The u...

  • Page 621

    Fieldbus control through the embedded fieldbus interface (efb) 621 references the abb drives profile supports the use of two references, efb reference 1 and efb reference 2. The references are 16-bit words each containing a sign bit and a 15-bit integer. A negative reference is formed by calculating...

  • Page 622

    622 fieldbus control through the embedded fieldbus interface (efb) actual values the abb drives profile supports the use of two fieldbus actual values, act1 and act2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer. A negative value is formed by calculating the two...

  • Page 623

    Fieldbus control through the embedded fieldbus interface (efb) 623 modbus holding register addresses the table below shows the default modbus holding register addresses for drive data. This profile provides a converted 16-bit access to the data. Register address register data (16-bit words) 400001 c...

  • Page 624

    624 fieldbus control through the embedded fieldbus interface (efb) the transparent profile the transparent profile enables a customizable access to the drive. The contents of the control word are user-definable. The control word received from the fieldbus is visible in parameter 06.05 efb transparen...

  • Page 625

    Fieldbus control through the embedded fieldbus interface (efb) 625 modbus function codes the table below shows the modbus function codes supported by the embedded fieldbus interface. Code function name description 01h read coils reads the 0/1 status of coils (0x references). 02h read discrete inputs...

  • Page 626

    626 fieldbus control through the embedded fieldbus interface (efb) exception codes the table below shows the modbus exception codes supported by the embedded fieldbus interface. 2bh / 0eh encapsulated interface transport supported subcodes: • 0eh read device identification: allows reading the identi...

  • Page 627

    Fieldbus control through the embedded fieldbus interface (efb) 627 coils (0xxxx reference set) coils are 1-bit read/write values. Control word bits are exposed with this data type. The table below summarizes the modbus coils (0xxxx reference set). Reference abb drives profile transparent profile 000...

  • Page 628

    628 fieldbus control through the embedded fieldbus interface (efb) discrete inputs (1xxxx reference set) discrete inputs are 1-bit read-only values. Status word bits are exposed with this data type. The table below summarizes the modbus discrete inputs (1xxxx reference set). 00035 reserved 10.99 ro/...

  • Page 629

    Fieldbus control through the embedded fieldbus interface (efb) 629 10025 reserved status word bit 24 10026 reserved status word bit 25 10027 reserved status word bit 26 10028 reserved status word bit 27 10029 reserved status word bit 28 10030 reserved status word bit 29 10031 reserved status word bi...

  • Page 630

    630 fieldbus control through the embedded fieldbus interface (efb) error code registers (holding registers 400090…400100) these registers contain information about the last query. The error register is cleared when a query has finished successfully. Reference name description 89 reset error register...

  • Page 631: Fieldbus Control Through A

    Fieldbus control through a fieldbus adapter 631 12 fieldbus control through a fieldbus adapter what this chapter contains this chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module. The fieldbus contr...

  • Page 632

    632 fieldbus control through a fieldbus adapter fieldbus adapters are available for various communication systems and protocols, for example • canopen (fcan-01 adapter) • controlnet (fcna-01 adapter) • devicenet (fdna-01 adapter) • ethercat ® (feca-01 adapter) • ethernet/ip tm (fena-11 or fena-21 ad...

  • Page 633

    Fieldbus control through a fieldbus adapter 633 basics of the fieldbus control interface the cyclic communication between a fieldbus system and the drive consists of 16- or 32-bit input and output data words. The drive is able to support a maximum of 12 data words (16 bits) in each direction. Data t...

  • Page 634

    634 fieldbus control through a fieldbus adapter control word and status word the control word is the principal means for controlling the drive from a fieldbus system. It is sent by the fieldbus master station to the drive through the adapter module. The drive switches between its states according to...

  • Page 635

    Fieldbus control through a fieldbus adapter 635 the references are scaled as defined by parameters 46.01 … 46.07 ; which scaling is in use depends on the setting of 50.04 fba a ref1 type and 50.05 fba a ref2 type . The scaled references are shown by parameters 03.05 fb a reference 1 and 03.06 fb a r...

  • Page 636

    636 fieldbus control through a fieldbus adapter 46.01 (with speed reference) 46.02 (with frequency reference) 0 -20000 20000 drive fieldbus 0 10000 -10000 46.03 (with torque reference) 46.04 (with power reference) -( 46.01 ) (with speed reference) -( 46.02 ) (with frequency reference) -( 46.03 ) (wi...

  • Page 637

    Fieldbus control through a fieldbus adapter 637 contents of the fieldbus control word (abb drives profile) the upper case boldface text refers to the states shown in the state diagram (page 639 ) . Bit name value state/description 0 off1 control 1 proceed to ready to operate . 0 stop along currently...

  • Page 638

    638 fieldbus control through a fieldbus adapter contents of the fieldbus status word (abb drives profile) the upper case boldface text refers to the states shown in the state diagram (page 639 ) . Bit name value state/description 0 ready to switch on 1 ready to switch on . 0 not ready to switch on ....

  • Page 639

    Fieldbus control through a fieldbus adapter 639 the state diagram (abb drives profile) a b c d c d b b c d d a c d switch-on inhibited not ready to switch on ready to switch on ready to operate operation inhibited off1 active operation enabled rfg: output enabled rfg: accelerator enabled operation o...

  • Page 640

    640 fieldbus control through a fieldbus adapter setting up the drive for fieldbus control 1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the user’s manual of the module. 2. Power up the drive. 3. Enable the communication between the drive ...

  • Page 641

    Fieldbus control through a fieldbus adapter 641 parameter setting example: fpba (profibus dp) this example shows how to configure a basic speed control application that uses the profidrive communication profile with ppo type 2. The start/stop commands and reference are according to the profidrive pr...

  • Page 642

    642 fieldbus control through a fieldbus adapter the start sequence for the parameter example above is given below. Control word: • 477h (1143 decimal) –> ready to switch on • 47fh (1151 decimal) –> operating (speed mode) 53.03 fba data out3 23.12 2) acceleration time 1 53.05 fba data out5 23.13 2) d...

  • Page 643: Control Chain Diagrams

    Control chain diagrams 643 13 control chain diagrams what this chapter contains the chapter presents the reference chains of the drive. The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system. For a more general di...

  • Page 644

    644 control chain diagrams speed reference source selection i ra m p 2 2 .8 0 m o to r p o te n ti o m e te r r e f a c t va lu e 2 2 .7 7 m o to r p o te n ti o m e te r m a x va lu e va lu e va lu e 22. 76 m o to r p o tent io m e te r m in v a lu e 2 2 .7 1 m o to r p o te n ti o m e te r fu n c ...

  • Page 645

    Control chain diagrams 645 speed reference source selection ii 22 .8 6 s pee d re fe re nc e ac t 6 22. 5 2 cr it ic al s pee d 1 l o w 22 .5 1 cr it ic al s p e ed f u n c ti on 22 .4 2 j o gg in g 1 re f 22 .4 3 j o gg in g 2 r e f 2 0 .2 7 j o g g in g 2 s tar t s o ur c e pa n e l l o c a l 22 ....

  • Page 646

    646 control chain diagrams speed reference ramping and shaping 0 0 0 6 .01 b it 4 r a m p o u t z e ro 23. 2 3 e m erg en c y s top t im e 23. 12 a c c e le ra ti on t im e 1 2 3 .1 3 d e ce le ra ti o n ti m e 1 23. 14 a c c e le ra ti on t im e 2 2 3 .1 5 d e ce le ra ti o n ti m e 2 23 .2 8 v a r...

  • Page 647

    Control chain diagrams 647 motor feedback configuration 90 .4 2 m o to r s p e e d f ilt er t im e 9 0 .4 1 m o to r fe e d b a c k s e le ct io n 06. 11 bi t 8 a t s e tp oi nt 46 .2 1 a t s p e ed hy s te re s is abs s p ee d es ti m a te 06 .1 9 bi t 0 z ero s p eed 21. 06 z ero s p eed l im it t...

  • Page 648

    648 control chain diagrams load feedback and position counter configuration 9 0 .1 1 e n c o de r 1 po s it ion va lu e 90 .1 2 e n c o d e r 1 m u lt it ur n re v o lu ti o n s va lu e s e le c tio n 9 0 .51 l oad f e edb ac k s e le c ti o n 90 .53 lo ad g e a r num e ra to r va lu e x y + po si t...

  • Page 649

    Control chain diagrams 649 speed error calculation 24. 11 s p ee d c o rr ec ti o n 24 .1 2 s p e e d e rro r f ilt e r ti m e t a ccc o m 25 .0 6 a c c c o m p de ri v a ti on t im e 2 5 .0 7 acc co m p fi lt e r ti m e d dt 24 .41 s p e ed e rro r wi n d o w c ont ro l e n a b le 24. 43 s p ee d e...

  • Page 650

    650 control chain diagrams speed controller 25 .0 4 s p e ed de ri v a ti on t im e 25 .0 5 de ri v a ti on f ilt er t im e 25 .0 2 s p e e d p rop or ti o n al ga in 25 .1 5 p ro por ti o n a l g a in em s top 24 .4 6 s p ee d er ro r s tep 2 5 .5 5 t o rq ue d e ri v re fe re n c e 25 .5 6 t o rq ...

  • Page 651

    Control chain diagrams 651 torque reference source selection and modification 2 6 .1 8 t o rq u e r a m p u p ti m e 26 .1 9 t o rq u e ram p dow n t im e 2 6 .1 7 t o rq u e r e f f ilt e r ti m e 2 6 .1 3 t o rq u e r e f1 f u n c ti o n 2 6 .1 4 t o rq u e r e f1 /2 se le cti o n + 2 6 .11 t o rq...

  • Page 652

    652 control chain diagrams operating mode selection 19 .1 2 e x t1 c ont ro l m ode 19 .1 4 e x t2 c ont ro l m ode 19 .1 1 e x t1 /e x t2 s e le c ti o n s e le c tio n s e le c tio n spe ed p a n e l lo c a l 06. 16 bi t 8 l a s t s p ee d ac ti v e spe ed 06. 1 7 bi t 5 s a fe re fe re n c e ac t...

  • Page 653

    Control chain diagrams 653 reference selection for torque controller 26 .4 1 t o rque s tep 0 26 .4 2 t o rq u e s tep e n a b le 30 .1 1 m ini m u m s p e e d 30 .1 2 m a x im u m s pee d 0 2 6 .78 t o rqu e re f ad d b ac tu al 26. 25 t orq ue a ddi ti v e 2 s our c e se le c ti o n 26. 7 7 t o rq...

  • Page 654

    654 control chain diagrams torque limitation se le c ti o n se le c ti o n 30 .30 ov er v o lt a g e c o n tr o l va lu e 2 6 .01 t o rqu e re fe re nc e t o t c va lu e dc vo lt a g e limit e r 30. 31 un der v o lt a g e c o n tr o l va lu e to rq u e limit e r 3 0 .2 6 p o w e r mo to ri n g limit...

  • Page 655

    Control chain diagrams 655 torque controller 19 .2 0 s c a lar c o n tr o l re fe re n c e u n it se le c ti o n t o rque c ontr ol le r dtc motor co n tr o l mod e sca lar moto r co n tr o l mode rpm hz va lu e 28 .0 2 f re q u enc y r e f ram p out pu t 23 .0 2 s pee d re f r a m p o u tput va lu ...

  • Page 656

    656 control chain diagrams frequency reference selection l o ca l co n tr o l 28 .4 1 f re q u e n c y r e f s a fe sa fe fr e q u e n c y r e fe re n c e co m m a n d n e tw or k c ont ro l n e tw o rk r e fe re n c e 03 .0 1 p a n e l ref er en c e mu l ad d su b mi n ma x re f 1 2 8 .9 6 f req ue...

  • Page 657

    Control chain diagrams 657 frequency reference modification 28. 51 c ri ti c al f req uen c y f u nc ti on 2 8 .7 2 f re q a c c e le ra ti o n ti m e 1 28 .73 f req de c e le ra ti on t im e 1 28 .7 4 f re q ac c e le ra ti on t im e 2 2 8 .7 5 f re q d e c e le ra ti o n ti m e 2 28. 7 7 f re q ra...

  • Page 658

    658 control chain diagrams process pid setpoint and feedback source selection 4 0 .2 6 s e t 1 s e tp oi n t m in 40 .2 7 s e t 1 s e tp oi n t m a x 4 0 .1 8 se t 1 s e tp o in t fu n c ti o n 40 .1 0 s e t 1 f e edb ac k f u n c ti on 4 0 .1 1 se t 1 fe e d b a c k f ilt e r ti m e 40 .2 8 s e t 1...

  • Page 659

    Control chain diagrams 659 process pid controller 40 .3 2 s e t 1 ga in 40 .36 s e t 1 ou tp ut m in 4 0 .37 s e t 1 ou tp ut m a x 4 0 .4 3 se t 1 sl e e p l e v e l 40 .4 4 s e t 1 s lee p de la y 40 .4 7 s e t 1 wa k e -up d e v iat io n 40 .4 8 s e t 1 wa k e -u p d e la y 1 -1 4 0 .3 4 s e t 1 ...

  • Page 660

    660 control chain diagrams master/follower communication i (master) s ign al s e le c ti o n f or m a s ter ’s br oa dc as t m e s s ag e f o llow er n o d e 2 re c e iv e 62 .2 8 f o llow er n o d e 2 da ta 1 v a lu e 62 .2 9 f o llow er n o d e 2 da ta 2 v a lu e 62 .3 0 f o llow er n o d e 2 da t...

  • Page 661

    Control chain diagrams 661 master/follower communication ii (follower) s ign al s e le c ti on f o r m a s ter ’s re ad r e q ues t 6 0 .0 8 m/ f c o mm lo s s t ime o u t 6 0 .0 9 m /f c o m l o s s f u n c ti o n fo llo w e r r e c e iv e 6 2 .25 m /f dat a 1 v a lu e 6 2 .26 m /f dat a 2 v a lu e...

  • Page 662

    662 control chain diagrams.

  • Page 663

    Further information product and service inquiries address any inquiries about the product to your local abb representative, quoting the type designation and serial number of the unit in question. A listing of abb sales, support and service contacts can be found by navigating to www.Abb.Com/searchcha...

  • Page 664

    Contact us www.Abb.Com/drives www.Abb.Com/drivespartners 3axd50000041193 rev a (en) effective: 2017-06-30