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ABB AquaMaster 3 User manual

Other manuals for AquaMaster 3: Manual
Manual is about: A range of high performance electromagnetic flowmeters for the measurement of electrically-conductive fluids and is normally supplied as factory-configured, calibrated systems

Summary of AquaMaster 3

  • Page 1

    User guide oi/fet2xx–en rev. E aquamaster 3 electromagnetic flowmeter the smart solution for remote applications introduction aquamaster 3 tm is a range of high performance electromagnetic flowmeters for the measurement of electrically-conductive fluids and is normally supplied as factory-configured...

  • Page 2

    The company we are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. As a part of abb, a world leader in process automation technology, we offer customers application e...

  • Page 3

    Aquamaster 3 electromagnetic flowmeter user guide oi/fet2xx–en rev. E 1 1 safety ............................................................................................................................................... 3 1.1 electrical safety ......................................................

  • Page 4

    Aquamaster 3 electromagnetic flowmeter 2 user guide oi/fet2xx–en rev. E 4 start-up and operation ................................................................................................................. 31 4.1 start-up ............................................................................

  • Page 5: 1 Safety

    Aquamaster 3 electromagnetic flowmeter 1 safety user guide oi/fet2xx–en rev. E 3 1 safety information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to b...

  • Page 6

    Aquamaster 3 electromagnetic flowmeter 1 safety 4 user guide oi/fet2xx–en rev. E 1.3 health & safety health and safety to ensure that our products are safe and without risk to health, the following points must be noted: the relevant sections of these instructions must be read carefully before procee...

  • Page 7: 2 Mechanical Installation

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation user guide oi/fet2xx–en rev. E 5 2 mechanical installation 2.1 unpacking 2.2 installation conditions fig. 2.1 unpacking caution. Do not exceed the maximum working pressure marked on the equipment. Fig. 2.2 spillage.

  • Page 8

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation 6 user guide oi/fet2xx–en rev. E fig. 2.3 vibration fig. 2.4 localized heat fig. 2.5 siting close-coupled version allow room to read data plate.

  • Page 9

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation user guide oi/fet2xx–en rev. E 7 fig. 2.6 within temperature limits fig. 2.7 straight pipe requirements fig. 2.8 fluid level 60 °c (140 °f) maximum –20 °c (–4 °f) minimum –10 °c (14 °f) minimum 70 °c (158 °f) maximum 0 pipe diameters 0...

  • Page 10

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation 8 user guide oi/fet2xx–en rev. E fig. 2.9 shade fig. 2.10 within environmental rating fig. 2.11 above ground fig. 2.12 temperature difference submerged – 9 months accrued time ip68 (nema 6p) enclosure 6p not applicable to gsm integral ...

  • Page 11

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation user guide oi/fet2xx–en rev. E 9 fig. 2.13 underground note. For further details when burying flow sensors contact the abb service organisation. Fig. 2.14 cable routing fig. 2.15 gasket fitting adequate protection plate (recommended) b...

  • Page 12

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation 10 user guide oi/fet2xx–en rev. E fig. 2.16 access to transmitter fig. 2.17 separation of sensors fig. 2.18 pressure transducer – protect from frost for access to display and communication connector 0.7 m (2.3 ft.) minimum pressure tra...

  • Page 13

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation user guide oi/fet2xx–en rev. E 11 2.3 dimensions 2.3.1 aquamaster 3 dimensions in mm (in.) fig. 2.19 aquamaster 3 dimensions dimensions in mm (in.) fig. 2.20 aquamaster 3 battery pack dimensions Ø 6.5 (0.25) Ø13 (0.50) 115 (4.50) 177 (...

  • Page 14

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation 12 user guide oi/fet2xx–en rev. E 2.3.2 terminal box – sensor-mounted dimensions in mm (in.) fig. 2.21 round terminal box dimensions 100 (3.93) 36.5 (1.43) 62 (2.44) 80 (3.2).

  • Page 15

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation user guide oi/fet2xx–en rev. E 13 2.4 gsm-equipped transmitters 2.4.1 gsm antenna installation before deciding on an antenna mounting location, check that the local signal strength for the chosen mobile phone network is satisfactory. U...

  • Page 16

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation 14 user guide oi/fet2xx–en rev. E 2.4.2 connecting a remote antenna referring to fig. 2.24: 1. Remove the cover a from the socket on top of the transmitter. 2. Gently push the antenna plug b into the socket, then twist the screw ring c...

  • Page 17

    Aquamaster 3 electromagnetic flowmeter 2 mechanical installation user guide oi/fet2xx–en rev. E 15 2.4.3 installing a sim card referring to fig. 2.25: 1. Remove the transmitter from its mounting point. 2. Use water to wash off any loose dirt from the case and dry the area around the sim cover. 3. On...

  • Page 18: 3 Electrical Installation

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 16 user guide oi/fet2xx–en rev. E 3 electrical installation 3.1 grounding caution. For safety reasons and optimum performance, the flowmeter, pipelines and medium must be bonded and grounded correctly according to regulations. Note. Co...

  • Page 19

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation user guide oi/fet2xx–en rev. E 17 fig. 3.2 aquamaster 3 transmitter mounted in a chamber (battery version shown) fig. 3.3 aquamaster 3 transmitter mounted in a cabinet (battery version shown).

  • Page 20

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 18 user guide oi/fet2xx–en rev. E 3.2 connections 3.2.1 aquamaster 3 connections referring to fig. 3.4: 1. Remove the screwed cap a on the sensor connector. 2. Gently push the sensor plug b into the socket and rotate it until it engage...

  • Page 21

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation user guide oi/fet2xx–en rev. E 19 3.2.2 use of tamper-detection seals referring to fig. 3.5: 1. Pass the wire of the seal through both the hole in the locking-ring and the matching hole in the front of the transmitter. 2. Close the sea...

  • Page 22

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 20 user guide oi/fet2xx–en rev. E 3.3 input / output connections 3.3.1 frequency outputs caution. Refer to the associated data sheets for input / output ratings. Inductive loads must be suppressed or clamped to limit voltage swings. Op...

  • Page 23

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation user guide oi/fet2xx–en rev. E 21 3.3.2 alarm interface 3.3.3 input / output connections fig. 3.7 alarm output connections note. Output 3 is not polarity sensitive. The common connection for these outputs is designated ‘com’. Fig. 3.8 ...

  • Page 24

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 22 user guide oi/fet2xx–en rev. E 3.3.4 scanreader interface (option) 3.3.5 rs232 local computer connection fig. 3.9 scanreader connections notes. A usb comms lead driver is required when using webc2100 – download from www.Ftdichip.Com...

  • Page 25

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation user guide oi/fet2xx–en rev. E 23 3.3.6 pressure transducer (optional) optional pressure transducer cables are available for a range of pressures and cable lengths. Fig. 3.11 optional pressure transducer connector caution. Use only the...

  • Page 26

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 24 user guide oi/fet2xx–en rev. E 3.3.7 anti-tamper protection in some applications, such as those covered by the measuring instruments directive (mid) 2004/22/eec or oiml r49 the flowmeter can be sealed to prevent unauthorized changes...

  • Page 27

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation user guide oi/fet2xx–en rev. E 25 3.4 modbus connection this section describes the aquamaster 3 modbus serial data communications option and must be used in conjunction with: modbus tables supplement (coi/fet2xx/mod/tbl–en) programming...

  • Page 28

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 26 user guide oi/fet2xx–en rev. E 3.4.1 2-wire connection aquamaster 3 modbus rs485 uses a 2-wire serial link in accordance with eia/tia-485 standard – see fig. 3.14. 3.4.2 host computer interface an rs485 communications driver must be...

  • Page 29

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation user guide oi/fet2xx–en rev. E 27 3.4.4 termination resistor to minimize transmission line travelling wave reflections caused by impedance discontinuities at the end of the described rs485-cable a line termination is required near each...

  • Page 30

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 28 user guide oi/fet2xx–en rev. E 3.5 power supply connections 3.5.1 mains power supply mains power requirements: 110 to 240 v ac, 50 / 60 hz @ cable length 3 m (9.8 ft.) protected by a fused isolator, rating – mains, anti-surge 3 a. M...

  • Page 31

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation user guide oi/fet2xx–en rev. E 29 3.5.2 battery power supply aquamaster 3 can be supplied with an optional battery pack. Note. Before making connections, check the data label to confirm power supply requirements. Aquamaster 3 can be po...

  • Page 32

    Aquamaster 3 electromagnetic flowmeter 3 electrical installation 30 user guide oi/fet2xx–en rev. E 3.5.3 renewable energy supply renewable energy supply requirements: input 12 v (nominal) v in max. 22 v dc v in min. 6 v dc solar panel or wind generator 5 w or greater notes. Before making connections...

  • Page 33: 4 Start-Up and Operation

    Aquamaster 3 electromagnetic flowmeter 4 start-up and operation user guide oi/fet2xx–en rev. E 31 4 start-up and operation 4.1 start-up to start the aquamaster 3 for the first time: 1. Connect the external power source; mains / battery or renewable power source – see section 3.5, page 28. 2. Remove ...

  • Page 34

    Aquamaster 3 electromagnetic flowmeter 4 start-up and operation 32 user guide oi/fet2xx–en rev. E 4.2 display activation to activate the display during normal operation: 1. Cover the display area for a few seconds. 2. Uncover the display area. The display is activated and the aquamaster 3 cycles thr...

  • Page 35

    Aquamaster 3 electromagnetic flowmeter 4 start-up and operation user guide oi/fet2xx–en rev. E 33 4.4 servicing plugs and sockets to ensure long and reliable service life for the plugs and sockets on aquamaster 3 flow transmitters, abb recommend regular treatment of the gold connector pins. 4.4.1 se...

  • Page 36

    Aquamaster 3 electromagnetic flowmeter 4 start-up and operation 34 user guide oi/fet2xx–en rev. E 4.4.2 equipment required cleaners are available from your local abb representative. To purchase supplies directly or for local distributor details please go to the following website: http://store.Caig.C...

  • Page 37

    Aquamaster 3 electromagnetic flowmeter 4 start-up and operation user guide oi/fet2xx–en rev. E 35 4.4.5 order of treatment to minimize disruptive effects of repeatedly breaking and making connections perform the following order of treatment using the stage 1 and stage 2 processes for each plug and s...

  • Page 38

    Aquamaster 3 electromagnetic flowmeter 4 start-up and operation 36 user guide oi/fet2xx–en rev. E 4.4.7 stage 2 – oxide prevention to prevent oxide build-up: 1. Apply a very short burst (not more than 0.5 s duration) of deoxit gold gn5 spray to the metal surfaces. Avoid unnecessary spraying onto tra...

  • Page 39

    Aquamaster 3 electromagnetic flowmeter 4 start-up and operation user guide oi/fet2xx–en rev. E 37 4.5 accessories / spares kits common mrbx9969 close-coupled mounting kit webc2100 aquamaster 3 local communications adapter webc2003/01 remote gsm aerial kit 1 m (3.3 ft.) webc2003/05 remote gsm aerial ...

  • Page 40: 5 Specification

    Aquamaster 3 electromagnetic flowmeter 5 specification 38 user guide oi/fet2xx–en rev. E 5 specification specification – flowmeter battery- or renewable energy powered reduced bore meters – flow specifications oiml class 2 specification oiml class 1 specification size q 4 q 3 q (0.5%) q 2 q 1 r q 2 ...

  • Page 41

    Aquamaster 3 electromagnetic flowmeter 5 specification user guide oi/fet2xx–en rev. E 39 battery- or renewable energy powered full bore meters – flow specifications class 2 specification dn q 4 q 3 q (0.5%) q 2 q 1 r m 3 / h (ugal / min) m 3 / h (ugal / min) m 3 / h (ugal / min) m 3 / h (ugal / min)...

  • Page 42

    Aquamaster 3 electromagnetic flowmeter 5 specification 40 user guide oi/fet2xx–en rev. E ac-powered reduced bore meters – flow specifications oiml class 2 specification oiml class 1 specification size q 4 q 3 q (0.25%) q 2 q 1 r q 2 q 1 r mm in. M 3 / h (ugal / min) m 3 / h (ugal / min) m 3 / h (uga...

  • Page 43

    Aquamaster 3 electromagnetic flowmeter 5 specification user guide oi/fet2xx–en rev. E 41 ac-powered full bore meters – flow specifications class 2 specification dn q 4 q 3 q (0.25%) q 2 q 1 r m 3 / h (ugal / min) m 3 / h (ugal / min) m 3 / h (ugal / min) m 3 / h (ugal / min) m 3 / h (ugal / min) 25 ...

  • Page 44

    Aquamaster 3 electromagnetic flowmeter 5 specification 42 user guide oi/fet2xx–en rev. E specification – sensor wetted materials screw-end meters brass and stainless steel 316l flanged meters electrodes – stainless steel 316l potable water approvals pressure limitations as flange rating pn25 max pro...

  • Page 45

    Aquamaster 3 electromagnetic flowmeter 5 specification user guide oi/fet2xx–en rev. E 43 specification – transmitter mounting directly on sensor or remote up to 200 m (650 ft.) housing ip68 (nema 6p), stainless steel housing in a thermoplastic outer cover with window, encapsulated with polyurethane-...

  • Page 46

    Aquamaster 3 electromagnetic flowmeter 5 specification 44 user guide oi/fet2xx–en rev. E telemetry applications (option) gsm / sms modem mounting: internal frequency bands: quad band: 850 / 900 / 1800 / 1900 mhz functions: sms auto report of flow and optionally pressure logger data (typically 1 s or...

  • Page 47

    Aquamaster 3 electromagnetic flowmeter 5 specification user guide oi/fet2xx–en rev. E 45 mounting pipe conditions pressure loss (mm/ga only) flow rate pressure loss in bar (psi) q 3 q 3 /2 sensor electrodes 45 ° maximum flow direction 0 x pipe dia. Minimum 0 x pipe dia. Minimum mm/ga >5 x pipe dia. ...

  • Page 48

    Aquamaster 3 electromagnetic flowmeter 5 specification 46 user guide oi/fet2xx–en rev. E logger details (option) software compatibility logger 1 2 3 logger function flow & pressure flow & pressure forward, reverse, tariffs & net flow totals no. Of records 8831 11361 732 logging interval 15 to 65500 ...

  • Page 49

    Aquamaster 3 electromagnetic flowmeter 5 specification user guide oi/fet2xx–en rev. E 47 sensor specification (nominal dimensions) 15 to 25 mm ( 1 / 2 to 1 in.) – screw ends (mm/ga) meter size dimensions mm (in.) approx. Weight mm in. A connection kg lb 15 1 / 2 119 (4.7) g 3 / 4 in. B or 3 / 4 in. ...

  • Page 50

    Aquamaster 3 electromagnetic flowmeter 5 specification 48 user guide oi/fet2xx–en rev. E 40 to 300 mm (1 1 / 2 to 12 in.) – flanged (mm/ga) meter size dimensions mm (in.) approx. Weight mm in. A b kg lb 40 1 1 / 2 150 (5.9) 200 (7.9) 11 24 50 2 165 (6.5) 200 (7.9) 12 27 65 2 1 / 2 219 (8.6) 200 (7.9...

  • Page 51

    Aquamaster 3 electromagnetic flowmeter 5 specification user guide oi/fet2xx–en rev. E 49 350 to 600 mm (14 to 24 in.) – flanged (mm/ga) meter size dimensions mm (in.) approx. Weight mm in. A b c kg lb 350 14 513 (20.2) 520 (20.5) 550 (21.7) 100 220 400 16 570 (22.4) 576 (22.7) 600 (23.6) 115 253 450...

  • Page 52

    Aquamaster 3 electromagnetic flowmeter 5 specification 50 user guide oi/fet2xx–en rev. E 25 to 300 mm (1 to 12 in.) – full bore (mm/gf) ds/fet200-en rev. D meter size dimensions mm (in.) approx. Weight mm in. A b kg lb 25 1 115 (4.5) 200 (7.9) 7 15 40 1 1 / 2 150 (5.9) 200 (7.9) 9 20 50 2 165 (6.5) ...

  • Page 53

    Aquamaster 3 electromagnetic flowmeter appendix a hazardous area protection user guide oi/fet2xx–en rev. E 51 appendix a hazardous area protection a.1 gsm-equipped units – safety precautions the following safety precautions must be observed during all phases of the operation, usage, service or repai...

  • Page 54: Notes

    Aquamaster 3 electromagnetic flowmeter notes 52 user guide oi/fet2xx–en rev. E notes.

  • Page 55

    Products and customer support automation systems for the following industries: — chemical & pharmaceutical — food & beverage — manufacturing — metals and minerals — oil, gas & petrochemical — pulp and paper drives and motors — ac and 6 drives, ac and dc machines, ac motors to 1kv — drive systems — f...

  • Page 56

    Contact us oi/fet2xx–en re v. E 1 1.2011 abb limited process automation oldends lane stonehouse gloucestershire gl10 3ta uk tel: +44 1453 826 661 fax: +44 1453 829 671 abb inc. Process automation 125 e. County line road warminster pa 18974 usa tel: +1 215 674 6000 fax: +1 215 674 7183 www.Abb.Com no...