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ABB Aztec 600 User manual - 2 Introduction

Other manuals for Aztec 600: Operating Instruction, Manual
Manual is about: aluminium, ammonia, color, iron, manganese, phosphate Single- and multi-stream colorimetric analyzers

Summary of Aztec 600

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    Aztec 600 manual junho 2013.

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    User guide im/azt6cr–en rev. J aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers the company we are an established world force in the design and manufacture of measurement products for industrial process control, flow measurement, gas and...

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    Configuration level common configuration – see section 6.1 alarm relays – see section 6.4 logging – see section 6.6 calibration – see section 6.3 logging* – see section 7, page 42 measurement – see section 6.2 communications – see section 6.7 *chart view menu shown – loggi...

  • Page 4: Contents

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers contents im/azt6cr–en rev. J 1 contents 1 safety ............................................................................... 3 1.1 health & safety ........................................

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers contents 2 im/azt6cr–en rev. J 8 chart functions .............................................................49 8.1 historical review ....................................................4...

  • Page 6: 1 Safety

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 1 safety im/azt6cr–en rev. J 3 1 safety information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other pu...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 1 safety 4 im/azt6cr–en rev. J 1.3 symbols – cei/iec 61010-1:2001-2 one or more of the following symbols may appear on the equipment labelling: protective earth (ground) terminal. Function...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 1 safety im/azt6cr–en rev. J 5 1.4 product recycling information 1.5 product disposal 1.6 restriction of hazardous substances (rohs) 1.7 chemical reagents 1.8 safety precautions please rea...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 1 safety 6 im/azt6cr–en rev. J 1.9 safety conventions 1.10 safety recommendations for safe operation, it is imperative that these service instructions be read before use and that the safet...

  • Page 10: 2 Introduction

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 2 introduction im/azt6cr–en rev. J 7 2 introduction the aztec 600 range are advanced colorimetric analyzers used to measure the levels of iron and aluminium in water treatment plants. They...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 2 introduction 8 im/azt6cr–en rev. J 2.1 operator display overview the operator screen is the default display (shown in either single-stream or multi-stream mode). Item feature item featur...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 2 introduction im/azt6cr–en rev. J 9 notes. 1. Alarm status – flashing red alarm event icon – alarm active and unacknowledged – continuous red alarm event icon – alarm active and acknowled...

  • Page 13: 3 Getting Started

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 3 getting started 10 im/azt6cr–en rev. J 3 getting started 3.1 overview the following procedure describes how to start up and configure the analyzer prior to operation. 1. Install the anal...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 3 getting started im/azt6cr–en rev. J 11 8. Press the key and use the and keys to select 'operate'. 9. Use the and keys to select 'prime lines and calibrate' and press the key. When the pr...

  • Page 15: 4 Installation

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation 12 im/azt6cr–en rev. J 4 installation 4.1 optional accessories optional accessories comprise: reagent tray profibus capability (including separate manual – part no. Im/azt6p...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation im/azt6cr–en rev. J 13 4.4 mounting 1. Mark the wall using the dimensions shown in fig. 4.2. 2. Drill and plug the three holes a and b , suitable for m6 or 1 / 4 in. Screws/...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation 14 im/azt6cr–en rev. J 4.5 dimensions all dimensions in mm (in) fig. 4.4 dimensions 366 (14.4) 315 (12.4) 279 (11.0) 653 (25.7) 430 (16.9) 183 (7.2) 600 (23.6) 400 (15.7) 30...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation im/azt6cr–en rev. J 15 4.6 electrical connections warning. The analyzer is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conf...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation 16 im/azt6cr–en rev. J 4.6.1 access to connections referring to fig. 4.5: 1. Turn the two electronics section door retaining screws a 1 / 4 turn counter-clockwise and open t...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation im/azt6cr–en rev. J 17 4.6.2 ethernet connections the ethernet gland is different from the other connections to accommodate an rj45 plug: 1. Referring to steps 1 and 2 in se...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation 18 im/azt6cr–en rev. J 4.6.3 connections overview fig. 4.7 connections overview + + + + + + ac power supply earth (ground) stud (on ac models only) – see warnings in section...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation im/azt6cr–en rev. J 19 4.6.4 replacing the dc fuse referring to fig. 4.8: 1. Open door to the electronics section by unscrewing the two door retaining screws a a 1 / 4 turn....

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation 20 im/azt6cr–en rev. J 4.7 connecting sample and reagents 4.7.1 connecting sample inlet and drain line(s) the sample pot fills with sample and over-flows at the top to maint...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 4 installation im/azt6cr–en rev. J 21 4.7.2 installing reagents and reagent level sensors care must be taken when installing the reagents to prevent contamination. Keep the reagent level s...

  • Page 25: 5 Operation

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 5 operation 22 im/azt6cr–en rev. J 5 operation 5.1 front panel controls a menu key – displays or hides the context-sensitive operator menu associated with each view. It also cancels the me...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 5 operation im/azt6cr–en rev. J 23 5.2.2 numeric editing if the field to be edited requires a numeric value, a number-pad is displayed: to enter a number, use the , , and keys to highlight...

  • Page 27: 6 Configuration

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 24 im/azt6cr–en rev. J 6 configuration fig. 6.1 system configuration valid password entered configuration level protected invalid password entered configuration level unpro...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 25 exiting configuration level when exiting configuration level, the following conditions apply: note. 1 if 'new configuration' or 'open configuration' ...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 26 im/azt6cr–en rev. J 6.1 common there are nine tabs in the common screen: 6.1.1 setup 6.1.2 screen fields description language lists the available languages. A new langua...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 27 6.1.3 time fields description date and time warning. Changing the time can result in the permanent loss of data. Once it is changed a warning is disp...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 28 im/azt6cr–en rev. J 6.1.4 security the analyzer is fitted with an internal security switch that, in combination with the ’configuration security’ parameter settings (see...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 29 note. User 1 is the system administrator and the only user with access to the 'security type' parameter – see table 6.1. User 1 user 1 (system admini...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 30 im/azt6cr–en rev. J operator level security sets access to the 'calibration & maintenance' and 'logging' menus. If set to 'off', no password is required. If set to 'on' ...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 31 6.1.5 user 6.1.6 operator messages fields description if 'security system' is set to 'basic' this tab lists the four users, user 1 to user 4. Selecti...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 32 im/azt6cr–en rev. J 6.2 measurement there are three tabs in the measurement screen: 6.2.1 setup 6.2.2 streams 6.2.3 clean fields description measurement rate sets the nu...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 33 6.3 calibration there is one tab in the calibration screen for the aluminium, ammonia, iron, manganese and phosphate analyzers. There are two tabs th...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 34 im/azt6cr–en rev. J 6.4 alarm relays fig. 6.3 high/low process alarms fig. 6.4 high/low latch alarms fig. 6.5 high/low annunciate alarms hysteresis concentration alarm o...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 35 there are six tabs in the alarm relays screen, one for each alarm: fields description alarm source each of the six alarms can be configured independe...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 36 im/azt6cr–en rev. J 6.5 current outputs there are seven tabs in the outputs screen, one for each output and an output calibration tab: 6.5.1 outputs 1 to 6 6.5.2 output ...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 37 6.6 logging there are three tabs in the 'logging' screen: 6.6.1 chart 6.6.2 ranges fields description chart view enable the orientation and direction...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 38 im/azt6cr–en rev. J 6.6.3 archive used to configure the data that is to be recorded on the sd card – see section 9, page 51. When external archive media contains approxi...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 39 6.7 communications there are four tabs in the 'communications' modules screen: 6.7.1 ethernet configures the way in which the analyzer can be accesse...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration 40 im/azt6cr–en rev. J 6.7.2 e-mail 1 and e-mail 2 the analyzer can be configured to send emails to a maximum of 6 recipients in response to certain events. The addressees ...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 6 configuration im/azt6cr–en rev. J 41 6.8 commissioning there is one tab in the commissioning screen: 6.8.1 setup note. Access to the commissioning level is prevented by an internal secur...

  • Page 45: 7 Logging

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 7 logging 42 im/azt6cr–en rev. J 7 logging data recorded in the analyzer's internal memory can be archived to a removable secure digital (sd) card media. The analyzer records all data cont...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 7 logging im/azt6cr–en rev. J 43 the measured value is logged at 5 minute intervals. Approximate durations for continuous recording of 3 streams are shown in table 7.1 (internal storage), ...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 7 logging 44 im/azt6cr–en rev. J when an sd card is inserted and there is or is displayed giving the user the choice of putting the media on-line or remaining offline. If no selection is m...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 7 logging im/azt6cr–en rev. J 45 7.5 text format data files text format archived data is stored in a comma-separated value format and can be imported directly into a standard spreadsheet, ...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 7 logging 46 im/azt6cr–en rev. J 7.5.1 text format stream data filenames text format stream data files can be configured to contain data gathered over a predefined period of time (selected...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 7 logging im/azt6cr–en rev. J 47 7.5.3 text format log files (audit and alarm log) alarm event logs for each process group and the audit log are archived into individual files. The filenam...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 7 logging 48 im/azt6cr–en rev. J 7.6.2 binary format stream files a new binary format archive file is created under the following conditions: when the current file for a stream does not ex...

  • Page 52: 8 Chart Functions

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 8 chart functions im/azt6cr–en rev. J 49 8 chart functions 8.1 historical review enables a historical view of the chart. While in the 'historical review' screen an animated icon is display...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 8 chart functions 50 im/azt6cr–en rev. J 8.4 screen interval used to control the amount of data displayed on the screen. A longer screen interval displays more data, a shorter screen inter...

  • Page 54: 9 Operate

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 9 operate im/azt6cr–en rev. J 51 9 operate 9.1 stop monitor select to stop the analyzer. When selected, the measurement cell is emptied and the analyzer waits in the reset position (piston...

  • Page 55: 10 Diagnostics

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 10 diagnostics 52 im/azt6cr–en rev. J 10 diagnostics 10.1 monitor status there are five tabs in the monitor status screen: 10.1.1 status note. The 'diagnostics' menu can be accessed only f...

  • Page 56

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 10 diagnostics im/azt6cr–en rev. J 53 10.1.2 cal 10.1.3 i/o 10.1.4 info fields description calibration state displays the standard currently being measured during the calibration cycle (fo...

  • Page 57

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 10 diagnostics 54 im/azt6cr–en rev. J 10.2 cell diagnostics cell diagnostics enables the user to control the operation of the analyzer manually – bringing in reagents and sample etc. It al...

  • Page 58: 11 Statistics

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 11 statistics im/azt6cr–en rev. J 55 11 statistics displays the highest, lowest and mean values of the sample(s) since the analyzer was either switched on or the values were reset. Press t...

  • Page 59

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 12 diagnostic information and icons 56 im/azt6cr–en rev. J 12 diagnostic information and icons 12.1 analyzer diagnostic information the analyzer is programmed to display diagnostic message...

  • Page 60

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 12 diagnostic information and icons im/azt6cr–en rev. J 57 calibration failed the analyzer has failed calibration. 1. Check that the reagents are of the correct type, connected correctly (...

  • Page 61

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 12 diagnostic information and icons 58 im/azt6cr–en rev. J flow failure, stream n the analyzer can not detect any sample in stream 'n'. The indicated stream is excluded from the sampling s...

  • Page 62

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 12 diagnostic information and icons im/azt6cr–en rev. J 59 internal electronics temperature too high/low the internal temperature of the electronics enclosure is either too high or too low...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 12 diagnostic information and icons 60 im/azt6cr–en rev. J piston origin fault this alarm is initiated during the piston reset routine if the piston comes down until it is dark, but then f...

  • Page 64

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 12 diagnostic information and icons im/azt6cr–en rev. J 61 12.2 alarm acknowledge to acknowledge a particular alarm, use the and keys to highlight it in the menu and press the key. To ackn...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 12 diagnostic information and icons 62 im/azt6cr–en rev. J 12.3.2 alarm event log – icons 12.3.3 status icons note. A flashing red alarm icon indicates an active and unacknowledged alarm. ...

  • Page 66: 13 Maintenance

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance im/azt6cr–en rev. J 63 13 maintenance aztec 600 analyzers are designed to be as maintenance-free as possible. The inherent product design and auto-calibrating features reduc...

  • Page 67

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance 64 im/azt6cr–en rev. J 13.2 regular visual checks inspect the analyzer on a regular basis to ensure the correct functioning of the system and to check the integrity of the r...

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    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance im/azt6cr–en rev. J 65 c. Remove the 3 m4 screws c securing the valve manifold to the analyzer, remove the valve manifold and place on a clean work surface. Fig. 13.1 removi...

  • Page 69

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance 66 im/azt6cr–en rev. J 5. Referring to fig. 13.2: a. Locate the waste valve d , identified by an orange colored label e on the back of the valve. B. Remove the 2 m3 screws f...

  • Page 70

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance im/azt6cr–en rev. J 67 6. Referring to fig. 13.3: a. Locate the valve manifold over the off-set pegs n on the base plate, ensuring that the terminals on each valve engage in...

  • Page 71

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance 68 im/azt6cr–en rev. J 2. Referring to fig. 13.5: a. Note the routing of the waste tube (recorded in section 13.3.4, step 4a). B. Remove the tube from clip c and discard. C....

  • Page 72

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance im/azt6cr–en rev. J 69 4. Referring to fig. 13.7: a. Note the routing of reagent tube r1 (recorded in section 13.3.4, step 4a). B. Remove the spiral wrapping g from the reag...

  • Page 73

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance 70 im/azt6cr–en rev. J 13.3.6 replacing the piston tube and piston assembly 1. Referring to fig. 13.8, turn handle a 1 / 4 turn clockwise, pull the analytical section forwar...

  • Page 74

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance im/azt6cr–en rev. J 71 4. Referring to fig. 13.11, a. Invert the measurement cell assembly, remove the four screws f and remove the base plate g . B. Remove the sample tube ...

  • Page 75

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance 72 im/azt6cr–en rev. J 7. Referring to fig. 13.14, remove the four screws n and remove the motor and sample tube o from the lower half of the measuring cell. 8. Referring to...

  • Page 76

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 13 maintenance im/azt6cr–en rev. J 73 9. Referring to fig. 13.14, refit the motor and sample tube o to the lower half of the measurement cell, ensuring that the motor wiring plug is aligne...

  • Page 77: 14 Specification

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 14 specification 74 im/azt6cr–en rev. J 14 specification measurement range aluminium auto-ranging 0 to 1.500 ppm al undiluted range 0 to 0.300 ppm al diluted range 0.3 to 1.500 ppm al ammo...

  • Page 78

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 14 specification im/azt6cr–en rev. J 75 measurement performance accuracy 1 al/am/fe/po 4 2 or ±0.005 ppm (whichever is the greater) color 0 to 300 hazen 2 or ±0.5 hazen (whichever is the g...

  • Page 79

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers 14 specification 76 im/azt6cr–en rev. J mechanical data ingress protection sample connections dimensions materials of construction electrical supply ranges 100 to 240 v max. Ac 50/60 hz ± ...

  • Page 80: Appendix A – Reagents

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix a – reagents im/azt6cr–en rev. J 77 appendix a – reagents a.1 reagent solutions a standard set of reagents for an aztec 600 analyzer (except an aztec 600 color analyzer) comprises...

  • Page 81

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix a – reagents 78 im/azt6cr–en rev. J a.3 consumption of sample, standards and dilution water the usage of sample and dilution water depends on the range the analyzer is measuring a...

  • Page 82

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix b – troubleshooting im/azt6cr–en rev. J 79 appendix b – troubleshooting b.1 analyzer malfunction in the majority of cases any problems experienced are usually associated with the ...

  • Page 83

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix b – troubleshooting 80 im/azt6cr–en rev. J b.4 simple checks b.4.1 unstable or erratic readings there are a number of possible causes of unstable or erratic readings. Follow the c...

  • Page 84

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix b – troubleshooting im/azt6cr–en rev. J 81 check valves/valve manifold for blockages blockages in the valves or the valve manifold result in incorrect dosage of reagent or sample ...

  • Page 85

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix b – troubleshooting 82 im/azt6cr–en rev. J b.4.2 high/low measured values check/symptom action check analyzer settings ensure that the analyzer is set up and operating within its ...

  • Page 86

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix b – troubleshooting im/azt6cr–en rev. J 83 b.4.3 excessive usage of reagent(s) check/symptom procedure and action check analyzer measurement and calibration settings the frequency...

  • Page 87

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix b – troubleshooting 84 im/azt6cr–en rev. J b.4.4 calibration failure a calibration failure could be caused by almost any part of the liquid handling section of the analyzer, inclu...

  • Page 88

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix c – principle of operation im/azt6cr–en rev. J 85 appendix c – principle of operation c.1 general operation a single piston pump is used for all hydraulic functions. This is drive...

  • Page 89

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix c – principle of operation 86 im/azt6cr–en rev. J c.2 temperature control the measurement head is temperature controlled. Maintaining all the optics in a temperature-controlled en...

  • Page 90

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix c – principle of operation im/azt6cr–en rev. J 87 c.7 chemical measurement methods used analyzer chemical method principle of measurement analyzer sequence aztec 600 aluminium pyr...

  • Page 91

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix c – principle of operation 88 im/azt6cr–en rev. J aztec 600 manganese formaldoxime based on the red / orange complex formed between formaldoxime and manganese in a suitably buffer...

  • Page 92

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix c – principle of operation im/azt6cr–en rev. J 89 c.8 typical analyzer calibration data aztec 600 analyzer od low od high calibration gradient aluminium 0.035 to 0.085 0.400 to 0....

  • Page 93: Appendix D – Web Server

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix d – web server 90 im/azt6cr–en rev. J appendix d – web server the analyzer is fitted with an ethernet card as standard and, when the appropriate configuration settings have been m...

  • Page 94

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix d – web server im/azt6cr–en rev. J 91 d.2 operate d.3 monitor status d.4 statistics d.5 logging status d.6 operator message an 'operator message' is displayed on the chart view. F...

  • Page 95

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix d – web server 92 im/azt6cr–en rev. J d.7 configuration d.8 ftp access files can be transferred between the analyzer and a remote computer via an ftp connection if the analyzer ha...

  • Page 96

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix d – web server im/azt6cr–en rev. J 93 d.10 ftp access via datamanager datamanager can be used with ftp to access data files that have been saved to the archive media (sd card) ins...

  • Page 97

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix e – updating the software 94 im/azt6cr–en rev. J appendix e – updating the software 1. Stop analyzer operation by selecting 'operate/stop' from the main operator menu. 2. Ensure t...

  • Page 98: Appendix F – Spare Parts

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts im/azt6cr–en rev. J 95 appendix f – spare parts f.1 maintenance kits f.2 upgrade kits f.3 reagents and reagent bottles part no. Description aw630 070 aztec 600 col...

  • Page 99

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts 96 im/azt6cr–en rev. J aw630 030 set of 4 x 5 l empty reagent bottles (transparent) for use with: aw631 aluminium aw637 color aw633 iron aw635 manganese (for aw634...

  • Page 100

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts im/azt6cr–en rev. J 97 f.4 strategic spares f.4.1 valve assemblies and associated parts part no. Description aw630 074 replacement valve manifold assembly – single...

  • Page 101

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts 98 im/azt6cr–en rev. J f.4.2 side sample pot assemblies and associated parts part no. Description aw630 079 complete side sample pot assembly – single-stream aw630...

  • Page 102

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts im/azt6cr–en rev. J 99 f.4.3 measurement head assemblies and associated parts part no. Description aw630 078 measuring head assembly – without led aw630 086 measur...

  • Page 103

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts 100 im/azt6cr–en rev. J aw630 054 led assembly pcb – manganese low range/ammonia (red) aw630 055 led assembly pcb aluminium/iron – (amber) aw630 060 measurement he...

  • Page 104

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts im/azt6cr–en rev. J 101 f.4.4 plumbing and tubing part no. Description aw630 064 pack of 5 replacement barbed fittings – m6 aw630 094 pack of 5 replacement barbed ...

  • Page 105

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts 102 im/azt6cr–en rev. J f.4.5 electronic boards part no. Description aw630 087 interconnection pcb assembly aw630 073 applications pcb assembly aw600 051 aztec/nav...

  • Page 106

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers appendix f – spare parts im/azt6cr–en rev. J 103 f.5 accessories part no. Description 03-0051-a reagent support tray – stainless steel 01-0107-a sample header pot 23-0022-a easyclean manua...

  • Page 107: Index

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers index 104 im/azt6cr–en rev. J index a access user access ...............................................................31 alarm relays .......................................................

  • Page 108

    Aztec 600 aluminium, ammonia, color, iron, manganese, phosphate single- and multi-stream colorimetric analyzers index im/azt6cr–en rev. J 105 m maintenance ................................................................... 63 changing reagents .................................................... 63...

  • Page 109

    Contactos/contacts: comercial/commercial: fernando mena costa e-mail: fcosta@bhb,pt tel: (+351) 21 843 64 00 fax: (+351) 21 843 64 09 assistência/service: patricia costa e-mail: ppcosta@bhb.Pt tel: (+351) 21 843 64 00 note: abb the owner of this document, reserves the right to make technical changes...