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ABB COMMANDER 351 User Manual

Summary of COMMANDER 351

  • Page 1

    Commander 350 x pv sp w y op 351.0 351.0 35 mst slv r op1 m op2 ff commander 351 process controller user guide getting started the commander 350 can be configured and made ready for operation in three easy steps. This 'getting started' guide provides an overview of these steps and, where necessary, ...

  • Page 2

    Abb the company we are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. As a part of abb, a world leader in process automation technology, we offer customers applicati...

  • Page 3

    1 this manual is divided into 5 sections which contain all the information needed to install, configure, commission and operate the commander 351. Each section is identified clearly by a symbol as shown in fig. 1. Overview displays and controls • displays and function keys • led indication • error m...

  • Page 4

    2 contents section page 1 displays and function keys ......... 3 1.1 introduction ...................................... 3 1.2 use of function keys ....................... 4 1.3 secret-til-lit indicators ..................... 8 1.4 character set ................................... 8 1.5 error messag...

  • Page 5: 351.0

    3 1.1 introduction the commander 351 front panel displays, function keys and l.E.D. Indicators are shown in fig. 1.1. 1 displays and function keys fig. 1.1 front panel displays and function keys commander 350 pv sp op y x 351.0 351.0 70 r m op1 op2 w function keys auto/manual raise local/remote l l ...

  • Page 6: Lev2

    4 …1 displays and function keys 1.2 use of function keys fig. 1.2a use of function keys 350.0 351.5 70 d – auto/manual key use to select auto or manual control mode a – raise and lower keys use to change/set a parameter value… …move between levels and… c – parameter advance key use to advance to the...

  • Page 7

    5 1 displays and function keys… …1.2 use of function keys fig. 1.2b use of function keys e – alarm acknowledgement any active, unacknowledged alarms all active alarms acknowledged (flashing) 200.3 1.Hp1 2003 1hp1 act ack lat or clr ack lat or 200.3 2.Xxx act 1 2 3 4 unacknowledged alarms only (on co...

  • Page 8

    6 …1 displays and function keys …1.2 use of function keys fig. 1.2c use of function keys f – local / remote key changing between local and remote set points selecting local set points 1 to 4 400.0 450.2 400.0 450.2 2 4 3 l l r r l l r 1 4 remote set point value is displayed. The value and symbol fla...

  • Page 9: Leva

    7 1 displays and function keys… …1.2 use of function keys fig. 1.2d use of function keys g – short-cut keys press to move from anywhere in the configuration level to the first frame in the operator level press to move from anywhere in the operator or setup levels to the first page of the configurati...

  • Page 10: 350.0

    8 …1 displays and function keys 1.3 secret-til-lit indicators 1.4 character set – fig. 1.4 70 m op1 op2 350.0 r 350.0 351.5 70 m op1 op2 off auto control selected on manual control selected output 1 (heat) value displayed output 2 (cool) value displayed valve opening valve stopped valve closing flas...

  • Page 11

    9 1 displays and function keys… 1.5 error messages 350.0 351.5 350.0 351.5 350.0 351.5 350.0 351.5 350.0 351.5 350.0 351.5 error/action calibration error turn mains power off and on again (if the error persists contact the customer support organization). Non-volatile memory error x = 1: processor bo...

  • Page 12

    10 …1 displays and function keys 1.6 processor watchdog the instrument's processor activity is monitored by an independent watchdog device. When the output of the watchdog is assigned to a relay or digital output, the relay/digital output de-energizes if the instrument fails to function correctly. 1...

  • Page 13: 01.Sl

    11 2.1 introduction the operator level (level 1) is the normal day-to-day mode of the commander 351. This section describes the operator facilities available on each frame depending on the control template and output type selected. The template types detailed in this section are: • single loop contr...

  • Page 14

    12 …2 operator level fig. 2.2 single loop controller 2.2 single loop controller (templates 1 and 2) the single loop controller is a basic feedback control system using three-term pid or on/off control with either a local set point (template 1) or remote set point (template 2). Pid control loop pid o...

  • Page 15: 350.0

    13 350.0 351.5 70 pv – cspt deviation op1 •1 1.000 rato op1 •2 5.000 bias op1 •3 2 operator level… process variable control set point ['splo' to 'sphi' – see section 4.5] adjustable in local control only control output [0 to 100% (digital/relay outputs), –10 to 110% (analog outputs)] adjustable in m...

  • Page 16

    14 …2 operator level 2.3 auto/manual station (templates 3 and 4) note. Refer also to appendix a2.1 – series and parallel operation. The auto/manual station provides a backup for a master controller. In normal operation the commander 350’s analog output follows the master controller’s output value. A...

  • Page 17: 50.0

    15 or low master output value digital input active or •1 •2 •3 or restored master output digital input inactive or •1 •2 •3 50.0 55.0 70 50.0 55.5 50 m auto mode process variable master output (i/p2) control output = master output [master output, 0 to 100%] manual mode control output (under commande...

  • Page 18

    16 …2 operator level 2.4 analog backup (templates 5 and 6) note. Refer also to appendix a2.1 – series and parallel operation. The analog backup station provides a backup for a master controller. In normal operation (remote control mode selected) the commander 350’s current output follows the master ...

  • Page 19: 350.0

    17 remote mode process variable set point ['splo' to 'sphi' – see section 4.5] control output = master output [master output, 0 to 100%] local mode control output (under commander 350 control) [0 to 100%] adjustable in manual mode only. 2 operator level… …2.4 analog backup (templates 5 and 6) •1 tem...

  • Page 20: 350.0

    18 …2 operator level 2.5 indicator/manual loader station (templates 7 and 8) one or two process variables can be displayed on the digital and bargraph displays. If the control output is assigned to an analog output, the lower display indicates its value which can be adjusted by the user. •1 displaye...

  • Page 21: -50

    19 2 operator level… 2.6 heat/cool output types 2.6.1 reverse (heat)/direct (cool) or direct (heat)/reverse (cool) the active output, either op1 (heat) or op2 (cool) is displayed and may be adjusted in manual mode. The op1 and op2 l.E.D.S indicate which output is changing. Output positive (heat outp...

  • Page 22: Stp

    20 …2 operator level 2.6.2 reverse (heat)/reverse (cool) or direct (heat)/direct (cool) it is not possible to view or adjust the heat/cool outputs directly. The pid output (0 to 100%), used to calculate the heat (op1) and cool (op2) outputs, is displayed and may be adjusted in manual mode. The op1 a...

  • Page 23

    21 2.8 auto-tune note. Auto-tune is not available for auto/manual station or indicator templates, or when boundless or heat/cool control types are selected. Information. • auto-tune optimizes process control by manipulating the commander 350 output and then monitoring the process response. • at the ...

  • Page 24

    22 …2 operator level note 1. The time taken to complete auto-tune depends upon the system response time. Note 2. Time proportioning – the cycle time must be set prior to running an auto-tune. The cycle time is not changed by the auto-tune. 2.8.2 'at set point' auto-tune if the process variable is wi...

  • Page 25

    23 1.Xx 1 code 1.Xx off atne 1..Xx xxxx xxxx xxxx xxxx 2.8.3 auto-tune accessing the auto-tune facility from any operating frame, press and hold the key until the ' code ' frame is displayed. Set the correct auto-tune password. Auto-tune enable select the type of auto-tune required. Single loop temp...

  • Page 26

    24 …2 operator level 2.9 control efficiency monitor the control efficiency monitor can be used either to compare the relative performance with different tuning parameters, or when fine tuning the pid settings, to give optimum control. When the set point is changed, auto mode is selected or following...

  • Page 27

    25 …2.9 control efficiency monitor 2.9.1 manual tuning the control efficiency monitor may be used for manually tuning the pid parameters. The following method describes how to tune the controller for 1 / 4 wave damping: a) set the integral and derivative action times to off. B) set the proportional ...

  • Page 28: 350.0

    26 …2 operator level 2.9.2 using the control efficiency monitor press and hold the and keys for 2 seconds. Note. If the front panel keys are not operated for 60 seconds whilst any control efficiency monitor frame is being displayed, the instrument reverts to the first operating frame. Rate of approa...

  • Page 29: 350.0

    27 8 3 set up mode 3.1 introduction to access the set up mode (levels 2 to 5) the correct password must be entered in the security code frame. Fig. 3.1 set up mode – overview 350.0 351.5 70 350.0 351.5 70 50 code off atne lev1 oper lev2 lev5 tune vlve lev1 oper valid set up or configuration password...

  • Page 30

    28 8 2.00...2.04 …3 set up mode 3.2 level 2 – tune note. Level 2 is not applicable if an auto/manual station or indicator template is selected. •1 displayed only if relay or digital output type is selected – see section 4.2, basic configuration/ output type. •2 displayed only if heat/cool output typ...

  • Page 31

    29 8 off iat.4 2..12 off iat..2 2.10 off iat.1 2.09 •2 •3 •1 100.0 pb-2 2.06 100.0 pb-1 2.05 pb-4 2.08 100.0 •3 off drv1 2.13 •1 •2 2.05...2.13 3 set up mode… …3.2 level 2 – tune •1 heat/cool outputs use a common proportional band. The default is ' pb-1 '. •2 displayed only if a tune parameter sourc...

  • Page 32

    30 8 50.0 rst.1 2.15 1.0 ab.1 2.17 •1 •2 off cbnd 2..21 deadband set point process variable control output …3 set up mode approach band 1 [0.1 to 3.0 proportional bands] this parameter limits when derivative action time 1 is applied. When the process variable is outside the approach band, derivative...

  • Page 33

    31 8 heat/cool output 1 start this parameter defines the pid output value above which output 1 (heat) becomes active. [0.0 to 100.0%] heat/cool output 2 start this parameter defines the pid output value below which output 2 (cool) becomes active. [0.0 to ≤ y1st %] – see heat/cool output 1 return to ...

  • Page 34

    32 8 setp lev.3 3.00 1.000 rato 0 bias 3.06 3.07 400 lsp4 3.04 200 lsp2 3.02 500 lsp1 3.01 •1 •2 •2 •1 3.00...3.07 …3 set up mode •1 displayed only if a local set point source is selected – see section 4.5/ set point configuration/ local/remote set point source. •2 displayed only for templates with ...

  • Page 35

    33 8 ramp rate [1 to 9999 engineering units per hour, or off] the ramping set point facility can be used to prevent a large disturbance to the control output when the set point value is changed. The rate set applies to both the local and the remote set points. Return to top of page. …3.3 level 3 – s...

  • Page 36

    34 8 4.00...4.08 …3 set up mode •1 not displayed if alarm type set to 'none' – see section 4.4, alarms/ alarm type. •2 applies to pid output with single or heat/cool outputs. 3.4 level 4 – alarm trip points note. Level 4 is not applicable if all alarm types are set to 'none' – see section 4.4, alarm...

  • Page 37

    35 8 5.00...5.04 3 set up mode… level 5 – valve setup note. To select this frame from anywhere in this page, press and hold the key for a few seconds. Motorized valve ratio and bias desired valve position = (ratio x pid output) + bias motorized valve ratio [0.01 to 10.00] motorized valve bias [–100....

  • Page 38

    36 8 3.5.2 valve setup (boundless types) – fig. 3.4 a ‘boundless’ process controller provides an output that is effectively the time derivative of the required regulator position, i.E. The commander 350 signals the regulator, not where to go to (position derivative), but in which direction to travel...

  • Page 39

    37 8 5.00...5.04 …3.5.2 valve setup – boundless level 5 – valve setup note. To select this frame from anywhere in this page, press and hold the key for a few seconds. Boundless deadband [in engineering units] regulator travel time the time taken for the regulator to travel from the fully open to the...

  • Page 40

    38 4 configuration mode fig. 4.1 configuration mode – summary lev6 basic configuration template application output type control action mains rejection frequency lev7 analog inputs 1 to 3 type electrical range decimal places engineering range broken sensor drive input filter time constant lev9 set po...

  • Page 41

    39 level 6 – basic configuration template application templates are provided to make the basic configuration for a particular application as simple as possible. The appropriate template should be selected before any other parameters are configured. When a template is selected, the commander 350 assu...

  • Page 42

    40 …4.2 level 6 – basic configuration control output type the appropriate relays, digital outputs and analog outputs are assigned to the control output variables. The other hardware outputs are provisionally assigned to alarm and retransmission functions but these may be changed in the output assign...

  • Page 43

    41 …4.2 level 6 – basic configuration 4 configuration mode… a – single output control algorithm pv spt process relay output digital output analog output anlg rly dig output types: process open relay close relay valve controller position feedback control algorithm pv spt b – motorized valve output wi...

  • Page 44

    42 …4.2 level 6 – basic configuration 6.03...6.06 control action mains rejection frequency used to filter mains frequency pick-up on external analog input wiring. [50 or 60hz] return to top of page. •1 not displayed for auto/manual or indicatortemplates. •2 not displayed if heat/cool output types se...

  • Page 45

    43 4.3 level 7 – analog inputs 7.00...7.03 level 7 – analog inputs note 1. Refer also to rear foldout/table a, template applications. Note 2. To select this frame from anywhere in this page, press the key for a few seconds. Analog input 1 (i/p1) type & electrical range temperature units (i/p1) c – t...

  • Page 46

    44 … 4.3 level 7 – analog inputs 7.04...7.07 engineering high (i/p1) [–999 to 9999] note. This parameter defaults to the maximum allowed value when thc or rtd inputs are selected – see table 4.1. Table 4.1 engineering limits, thc & rtd inputs engineering low (i/p1) [–999 to 9999] note. This paramete...

  • Page 47

    45 … 4.3 level 7 – analog inputs 1000 en2.H 7..11 0 dp.2 7..10 c unt2 7.09 2 typ2 7.08 0 en2.L 7.12 •1 •2 up bsd.2 7.13 0 flt.2 7.14 •3 7.08...7.14 analog input type & electrical range (i/p2) note. Thc inputs can only be used on i/p2 if i/p1 is also set to thc. Temperature units (i/p2) c – thc readi...

  • Page 48

    46 … 4.3 level 7 – analog inputs 7.15...7.21 analog input type & electrical range (i/p3) temperature units c – thc readings displayed in ° c f – thc readings displayed in ° f decimal places 0 – xxxx 1 – xxx.X 2 – xx.Xx 3 – x.Xxx engineering high [–999 to 9999] note. This parameter defaults to the ma...

  • Page 49

    47 4 configuration mode… 4.4 level 8 – alarms note. Any type of alarm can be used to sound an annunciator (klaxon/horn) which is disabled when the alarm is acknowledged. This is achieved by assigning the relay to the acknowledge state of the alarm instead of the actual alarm state. Trip point operat...

  • Page 50

    48 …4 configuration mode …4.4 level 8 – alarms trip point alarm on alarm off alarm latched alarm acknowledged by operator hysteresis process variable trip point alarm on alarm off alarm latched alarm acknowledged by operator hysteresis process variable high latch alarm action low latch alarm action ...

  • Page 51

    49 alms lev.8 8.00 hp1 typ.1 8.01 0 hys.1 8.03 0 trp.1 8.02 …4.4 level 8 – alarms level 8 – alarms note. To select this frame from anywhere in this page, press the key for a few seconds. Alarm 1 type see figs 4.3 to 4.6 note. Alarm 1 is set automatically as a low process alarm on i/p2 when template ...

  • Page 52

    50 alarm type 2 (alarms 2 to 8 ) [see alarm 1 type] alarm 2 to alarm 8 trip alarm number and type [see alarm 1 trip] trip value [in engineering units] alarm 2 to alarm 8 hysteresis set the hysteresis value (in engineering units) – see alarm 1 hysteresis. [in engineering units] global alarm acknowled...

  • Page 53

    51 set.P lev9 9.00 0 spt.L 9.03 1000 spt.H 9.02 9.01 off trck 4.5 level 9 – set point configuration note. Level 9 is not applicable when an indicator template (templates 7 and 8) or an auto/manual station template (templates 3 and 4) is selected. 9.00...9.03 4 configuration mode… level 9 – set point...

  • Page 54

    52 …4.5 level 9 – set point configuration 9.06...9.11 …4 configuration mode remote set point fault action the action required when a fault occurs with the remote set point. None – no action loc – select local set point mode dflt – select local set point mode and set to the default value local set po...

  • Page 55

    53 …4.5 level 9 – set point configuration 9.12...9.14 4 configuration mode… local/remote set point selection source the source required to lock into remote set point mode. When the source is active the l l r key does not operate. See rear fold-out/ table c – digital sources. Local set point selectio...

  • Page 56

    54 4.6 level a – control configuration note. Level a is not displayed if an indicator template is selected. …4 configuration mode level a – control configuration note. To select this frame from anywhere in this page, press and hold the key for a few seconds. Power fail recovery mode select the defau...

  • Page 57

    55 4 configuration mode… a.03...A.08 process variable fail action determines controller output when the process variable input fails. None – no action hold – put into manual mode dflt – put into manual mode and select default output default output this output is used in conjunction with power recove...

  • Page 58

    56 off srd5 a..11 off m5r1 a.12 slew rate disabled off op.Sr a.10 0 op2l a.09 •1 op1 op2 op2l time enabled enabled auto manual with output = c.Op1 •2 +100% +100% 0 0 …4.6 level a – control configuration output 2 (cool) low limit – heat/cool control limits the low level of control output 2 in automat...

  • Page 59

    57 4 configuration mode… …4.6 level a – control configuration configured output 1 the control output value required when manual is selected by manual mode source 1. [0 to 100% or last (non-heat/cool)] [–100 to 100% (heat/cool only)] manual mode selection source 2 the digital source required to selec...

  • Page 60

    58 …4.6 level a – control configuration a.18...A.22 …4 configuration mode auto mode selection source select the digital source used to activate auto mode. See rear fold-out/ table c – digital sources. Tune parameter source 1 (gain scheduling) determine the digital source used to select the proportio...

  • Page 61

    59 4.7 level b – operator configuration level b – operator configuration note. To select this frame from anywhere in this page, press and hold the key for a few seconds. Front panel auto/manual key enable yes – enabled no – disabled front panel local/remote key enable front panel alarm acknowledge k...

  • Page 62

    60 0 a.Pa5 b.07 00.00 t.Clk b..15 0 c.Pa5 b.11 0 s.Pas b.10 1 day b..12 23 hour b..13 59 min b..14 •1 levb oper 59 b.Inc b..16 b.07...B.16 …4 configuration mode …4.7 level b – operator configuration auto-tune password enables access to the auto-tune facility in the operator level. [0 to 9999 (defaul...

  • Page 63

    61 level c – output assignment note. To select this frame from anywhere in this page, press and hold the key for a few seconds. Analog/digital output 1 (ao1/do1) type select the output type for output 1. Anlg – analog dig – digital press to advance to analog output 1 assignment source . Press to adv...

  • Page 64

    62 …4 configuration mode 4.8.1 digital output 1 digital output 1 (do1) assignment source select the source required to activate digital output 1. See rear fold-out/ table c – digital sources. Digital output 1 (do1) polarity the output can be set to energize for either an active or inactive digital s...

  • Page 65

    63 analog output 1 (ao1) assignment source select the source required to activate analog output 1. See rear fold-out/ table d – analog sources. Analog output 1 (ao1) electrical high the maximum current output required for the analog output. [0.0 to 22.0ma] analog output 1 (ao1) electrical low the mi...

  • Page 66

    64 …4 configuration mode c10...C14 0.0 r2l c.14 none an2.A c.10 20.0 an2h c.11 4.0 an2.L c.12 100.0 r2h c.13 rly1 none •1 •1 •1 •1 •1 •2 •2 dg1.P 0.0 r1l 0.0 4.8.3 analog output 2 analog output 2 (ao2) assignment source select the source required to activate analog output 2. See rear fold-out/ table...

  • Page 67

    65 4 configuration mode… c17...C22 pos rl2.P c.20 none rl2.A pos rl1.P c.18 none rl1.A c..17 pos rl3..P c.22 none rl3.A c.21 r1l 0.0 r2l 0.0 •1 •2 •3 •2 •1 •1 •3 •2 •3 •4 •4 c.19 4.8.4 relay outputs 1 to 4 relay 1 assignment source select the source required to activate relay output 1. See rear fold...

  • Page 68

    66 …4 configuration mode c23...C24 none rl4.A c..23 pos rl4.P c.24 •1 •2 •3 levc assn •4 •4 …4.8.4 relay outputs 1 to 4 relay 4 assignment source select the source required to activate relay output 4. See rear fold-out/ table c – digital sources. Relay 4 polarity the relay can be set to energize for...

  • Page 69

    67 serl levd d.00 1 addr d.03 none prty d.02 0 s.Cfg d.01 serl levd d.00...D.03 4 configuration mode… 4.9 level d – serial communications configuration note. Level d is only applicable if the serial communications option is fitted. Level d – serial communications configuration note. To select this f...

  • Page 70

    68 e.00...E.04 …4 configuration mode cal leve e.00 0.0 off.2 e.03 0.0 spn.1 e.02 0.0 off.1 e.01 1.0 spn.2 e.04 0.0 100.3 0.0 100.3 0.0 100.3 0.0 100.3 4.10 level e – calibration note. This page enables fine tuning of the inputs to eliminate system errors. Level e – calibration note. To select this f...

  • Page 71

    69 8888 off.3 e.05 8888 spn.3 e.06 0.0 100.3 0.0 100.3 no c.Cal e.07 no o.Cal e.08 e.09 e.10 fcal 30 r.Trv ref 2700 f.Cal auto ref 2700 r.Trv 30 fb.Lo 100 no auto man •1 •1 •1 •1 e.05...E.10 4 configuration mode… …4.10 level e – calibration analog input 3 offset calibration analog input 3 value in e...

  • Page 72

    70 position feedback electrical range low set the minimum electrical input value. [0.0 to 999.9] for resistance input types, no decimal places are displayed. For all other input types, 1 decimal place is displayed. Position feedback electrical range high set the maximum electrical input value. [0.0 ...

  • Page 73

    71 55 ° c max. 0 ° c min. Ip66/ nema4x (front panel) ip20 (rear) 0 to 90% rh + a – within temperature limits b – within humidity limits c – within protection rating limits d – use screened cables 5 installation ec directive 89/336/eec in order to meet the requirements of the ec directive 89/336/eec ...

  • Page 74

    72 …5 installation 5.1.2 mounting – figs. 5.3 to 5.5 the instrument is designed for panel mounting (fig. 5.4). Overall dimensions are shown in fig. 5.3. Note. For nema4x protection, a minimum panel thickness of 2.5mm is recommended. 96 (3.78) 122.5 (4.82) 17.5 (0.69) dimensions in mm (in.) 96 (3.78)...

  • Page 75

    73 5 installation… …5.1.2 mounting – figs. 5.3 to 5.5 1 2 3 4 3 cut a hole in the panel (see fig. 6.3 for dimensions). Instruments may be close stacked to din 43835 insert the instrument into the panel cut-out fit the panel clamps, ensuring that the lugs are located correctly in their slots secure t...

  • Page 76

    74 …5 installation …5.1.2 mounting – figs. 5.3 to 5.5 turn the jacking screw anticlockwise to pull the instrument from the case 2 release the jacking screw cover 1 note. Refitting is the reversal of removal. Fig. 5.5 inserting/removing the instrument from the case.

  • Page 77

    75 5 installation… 5.2 electrical installation refer to the template applications table and output sources table on the rear fold-out to determine the input and output connections to be made. Warning. • the commander 351 is not fitted with a switch therefore a disconnecting device such as a switch o...

  • Page 78

    76 …5 installation + – + – no c nc no c nc n l analog output 2 (ao2) relay 1 (rly1) 1 2 3 4 5 6 7 8 9 10 11 12 neutral line (1a type t fuse and external isolating switch) 25 26 27 28 29 30 31 32 34 35 36 33 15 16 17 18 19 20 21 22 23 24 13 14 relay 2 (rly2) digital input 3 (di3) digital input common...

  • Page 79

    77 5 installation… …5.2.1 electrical connections – figs 5.6 to 5.8 * using internal transmitter power supply ** use 100 Ω shunt resistor provided with instrument *** for correct broken sensor operation with voltage inputs, fit a 100k Ω pull-up resistor # fit the cj sensor supplied if i/p1 or i/p2 ar...

  • Page 80

    78 5.3 relays note. Refer to the rear fold-out/ table b for default relay assignments. Relay contacts are rated at: 115/230 v ac at 5 a (non-inductive) 250 v dc 25 w max. A suitable fuse must be fitted. 5.3.1 setting the relay links – fig. 5.9 set the links on the option board (if fitted). 5.4 digit...

  • Page 81: –

    79 5.7 input connections make connections to each input – see fig 5.7. Refer to table a on the rear fold-out for the default input assignment settings. 5.7.1 thermocouple (thc) inputs note. Use the correct compensating cable between the thc and the terminals – see table 5.1. Automatic cold junction ...

  • Page 82

    80 …5 installation f o e p y t - o m r e h t e l p u o c e l b a c g n i t a s n e p m o c 3 4 8 1 s b 1 . 6 9 c m i s n a 4 1 7 3 4 n i d 0 3 . O n t r a p 7 3 9 4 s b + – e s a c + – e s a c + – e s a c + – e s a c l a - i n / r c - i n ) k ( n w o r b e u l b d e r w o ll e y d e r w o ll e y d e...

  • Page 83

    81 a1 single loop controller (templates 1 and 2) appendix a – control templates lspt rspt pid control loop pid o/p cspt l lr pv manual output op1 remote set point input process v ariable input •1 t e mplate 2 only set point ramp •1 local set point pv– cspt i/p 2 x rato + bias i/p2 i/p1 single loop c...

  • Page 84

    82 a2 auto/manual station and analog backup station a2.1 series and parallel operation note. See sections a2.2 and a2.3 for detailed templates. …appendix a – control templates process variable di.1 master output ao1 digital select i/p2 pv output status relay 1 external relay i/p1 ao1 master output a...

  • Page 85

    83 appendix a – control templates… process v a riable di.1 auto/manual select master output ao1 •1 •2 •2 t e mplate 4 only •1 t emplate 3 only . Alarm a1 trip value can be set to give the desired low signal detection digital select manual output i/p2 low signal select (alarm a1) i/p1 op1 …a2.2 auto/...

  • Page 86

    84 …appendix a – control templates cspt i/p2 i/p1 di.1 pv process v ariable pid controller low signal select (alarm a1) local/ remote select •1 •2 •1 t emplate 5 only . Alarm a1 trip value can be set to give the desired low signal detection •2 t emplate 6 only . Master output digital select manual o...

  • Page 87

    85 appendix a – control templates pv1 pv2 i/p2 i/p1 manual output ao1 •1 template 8 only •1 •2 not applicable if control output t ype is set to 'none' – see section 4.2/basic configuration. •2 a3 indicator/manual loader station (templates 7 and 8) the indicator/manual loader station is used to displ...

  • Page 88

    86 appendix b – commander configuration editor b1 introduction using the commander configurator the commander 350 can be programmed without using any of the front panel keys. In addition to the standard settings, the configurator also gives access to more advanced features not accessible via the fro...

  • Page 89

    87 351.5 350. 50 rs232 serial port b7 two delay timers • programmable delay and duration (0 to 9999 seconds) b8 two custom linearizers • 15 breakpoints per linearizer • the source can be any analog signal b9 template customization each template can be customized by changing the sources for various f...

  • Page 90

    88 specification summary • 8 application templates: single loop, auto/manual, analog backup, indicator • two autotune options • control efficiency monitor (cem) • pc configuration • ip66/nema4x front face operation display 1 x 4-digit, 14 mm (red) led – process variable 1 x 4-digit 8 mm (green) led ...

  • Page 91

    89 specification... Analog inputs universal process inputs number 2 standard type universally configurable to provide: thermocouple (thc) resistance thermometer (rtd) mv volts ma resistance non-universal process input number 1 standard types mv only (thc only if i/p1 is also thc) ma e l p u o c o m ...

  • Page 92

    90 ...Specification outputs control/retransmission outputs number 2 standard type 1 x programmable as analog or logic (digital) output 1 x analog only isolation galvanically isolated from the rest of the circuitry analog range 0 and 20ma (programmable), max. 750 Ω accuracy: 0.25% digital voltage 17v...

  • Page 93

    91 specification physical size 96 x 96 x 122.5mm (3.78 in. X 3.78 in. X 4.82 in.) weight 680g (1.5lb) electrical voltage 85 min. To 265 v max. Ac 50/60hz 24v dc power consumption 15va max. Power interruption protection up to 60ms safety general safety en 61010-1 isolation all inputs/outputs to earth...

  • Page 94

    92 frames index set up frames frame title a alarm 1 trip alarm 2 trip alarm 3 trip alarm 4 trip alarm 5 trip alarm 6 trip alarm 7 trip alarm 8 trip approach band 1 c control zone deadband cycle time 1 cycle time 2 d deadband (feedback only) derivative action time 1 h heat/cool output 1 start heat/co...

  • Page 95

    93 frames index… configuration frames frame title a alarm 1 hysteresis alarm 1 trip alarm 1 type alarm 2 hysteresis alarm 2 trip alarm 2 type alarm 3 hysteresis alarm 3 trip alarm 3 type alarm 4 hysteresis alarm 4 trip alarm 4 type alarm 5 hysteresis alarm 5 trip alarm 5 type alarm 6 hysteresis alar...

  • Page 96

    94 mnemonic number p.Rec a.01 rec.T a.02 pvfa a.03 df.Op a.04 r.Dis b.05 r.Trv e.08 rl1p c.18 rl1a c.17 rl2p c.20 rl2a c.19 rl3p c.22 rl3a c.21 rl4p c.24 rl4a c.23 r.Src 9.14 sp.Fa 9.06 levdd .00 s.Cfg d.01 lev9, set.P 9.00 l.Sr.1 9.08 l.Sr.2 9.09 l.Sr.3 9.10 l.Sr.4 9.11 df.Sp 9.07 spt.H 9.02 spt.L ...

  • Page 97

    95 index a accessories .............................................................. 1 alarms ........................................................... 34, 47 acknowledge ............................................... 5, 50 acknowledge enable ....................................... 59 configurat...

  • Page 98

    96 h heat/cool ................................................................ 19 control action ........................................... 40, 42 output limits .................................................... 55 start positions ................................................. 31 hysteresis a...

  • Page 99

    97 s secret-til-lit indicators ............................................. 8 security options ..................................................... 60 serial communications – level d .......................... 67 set points configuration – level 9 ................................... 51 default val...

  • Page 100

    98 notes.

  • Page 101

    99 notes....

  • Page 102

    100 ...Notes.

  • Page 103

    Products & customer support products automation systems • for the following industries: – chemical & pharmaceutical – food & beverage – manufacturing – metals and minerals – oil, gas & petrochemical – pulp and paper drives and motors • ac and dc drives, ac and dc machines, ac motors to 1kv • drive s...

  • Page 104

    E c r u o s y a l p s i d n o i t p i r c s e d e c r u o s y a l p s i d n o i t p i r c s e d l o r t n o c s t u p t u o 1 p o ) t a e h ( 1 t u p t u o l o r t n o c e r u l i a f s e t a t s 1. N i. F d e li a f 1 t u p n i 2 p o ) l o o c ( 2 t u p t u o l o r t n o c 2. N i. F d e li a f 2 t ...