ABB DCS550 Manual - Firmware Description

Summary of DCS550

  • Page 1

    Dcs550 manual dcs550 drives (20 a to 1000 a).

  • Page 2: Dcs550 Manuals

    Dcs550 manuals language public. Number e d i es f cn ru quick guide 3adw000395 x x x x x dcs550 tools & documentation cd 3adw000377 x dcs550 modules dcs550 flyer 3adw000374 x x x x dcs550 technical catalog 3adw000378 x x x dcs550 manual 3adw000379 x x x x dcs550 service manual 3adw000399 x installat...

  • Page 3: Safety Instructions

    3 safety instructions 3adw000379r0501 dcs550 manual e e safety instructions chapter overview this chapter contains the safety instructions you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, the motor ...

  • Page 4

    4 safety instructions 3adw000379r0501 dcs550 manual e e grounding these instructions are intended for all who are responsible for the grounding of the drive. Incorrect grounding can cause physical injury, death and/or equipment malfunction and increase electromagnetic interference. Warning! • ground...

  • Page 5

    5 safety instructions 3adw000379r0501 dcs550 manual e e mechanical installation these notes are intended for all who install the drive. Handle the unit carefully to avoid damage and injury. Warning! Dcs550 size f4: the drive is heavy. Do not lift it alone. Do not lift the unit by the front cover. Pl...

  • Page 6: Table Of Contents

    6 table of contents 3adw000379r0501 dcs550 manual e e table of contents dcs550 manuals ................................................................................................................................................. 2 safety instructions ................................................

  • Page 7

    7 table of contents 3adw000379r0501 dcs550 manual e e start / stop sequences.............................................................................................................................. 74 excitation ......................................................................................

  • Page 8: Introduction

    8 introduction 3adw000379r0501 dcs550 manual e e introduction chapter overview this chapter describes the purpose, contents and the intended use of this manual. Before you start the purpose of this manual is to provide you with the information necessary to control and program the drive. Study carefu...

  • Page 9: The Dcs550

    9 the dcs550 3adw000379r0501 dcs550 manual e e the dcs550 chapter overview this chapter describes the basic properties of the dcs550. General abb drive service in order to offer the same after sales service to our customer around the world, abb has created the drive service concept. Abb’s after sale...

  • Page 10

    10 the dcs550 3adw000379r0501 dcs550 manual e e dcs550 tools cd every dcs550 comes together with a dcs550 tools cd. This cd contains the documentation and pc tools for the dcs550. Documentation the structure of the documentation is according to the following system: − the dcs550 technical catalogue ...

  • Page 11

    11 the dcs550 3adw000379r0501 dcs550 manual e e overview main circuit and control dcs550 converter units f1 to f4 for 525 v with integrated field exciters. K1 t2 q1 f2 m f1 525v 525v s b _550_001_a. Ai 230 v / 115 v l1 k5 (sdcs-bab-f) m d c s 550 sdcs-pin-f an alo g inp ut / o utp ut d ig ital inp u...

  • Page 12: Environmental Conditions

    12 the dcs550 3adw000379r0501 dcs550 manual e e environmental conditions the technical data contain the technical specifications of the drive, e.G. The ratings, sizes and technical requirements, provisions for fulfilling the requirements for ce and other markings and warranty policy. System connecti...

  • Page 13: Type Code

    13 the dcs550 3adw000379r0501 dcs550 manual e e regulatory compliance the converter modules are designed for use in industrial environments. In eea countries, the components fulfill the requirements of the eu directives, see table below. European union directive manufacturer's assurance harmonized s...

  • Page 14

    14 the dcs550 3adw000379r0501 dcs550 manual e e voltage and current ratings the maximum available armature voltages have been calculated using the following assumptions: − u vn = rated mains voltage, 3-phase, − voltage tolerance ±10 %, − internal voltage drop approximately 1 % if a deviation or a vo...

  • Page 15

    15 the dcs550 3adw000379r0501 dcs550 manual e e current ratings - iec non regenerative see the current ratings including several standard duty cycles for the dcs550 with 50 hz and 60 hz supplies below. The current ratings are based on an ambient temperature of maximum 40°c and an elevation of maximu...

  • Page 16: Dimensions And Weights

    16 the dcs550 3adw000379r0501 dcs550 manual e e dimensions and weights size h * w * d [mm] h * w * d [inch] weight [kg] weight [lbs] f1 370*270*208 14.57*10.63*8.19 11 24 f2 370*270*264 14.57*10.63*10.39 16 35 f3 459*270*310 18.07*10.63*12.21 25 55 f4 644*270*345 25.35*10.63*13.58 38 84 see the dime...

  • Page 17

    17 the dcs550 3adw000379r0501 dcs550 manual e e size f4: field-, fan terminals and cooling air duct sizes top view, f1 45 a – 100 a top view, f2 135 a – 300 a s 225 625 644 48.5 10 270 s s = 10 mm u1 v1 w1 d1 80 80 4 5 80 40 52 107 c1 dcs 550 power terminals: 40 x 5 mm fan terminal for m6 field term...

  • Page 18

    18 the dcs550 3adw000379r0501 dcs550 manual e e top view, f3 315 a – 450 a top view, f3 470 a – 520 a top view, f4 610 a – 820 a top view, f4 900 a – 1000 a x10 x52 recommended air exhaust duct 140 x 270 mm field terminals fan terminal x10 x52 mg_550_003_fans_a.Ai recommended air exhaust duct 225 x ...

  • Page 19: Mechanical Installation

    19 mechanical installation 3adw000379r0501 dcs550 manual e e mechanical installation chapter overview this chapter describes the mechanical installation of the dcs550. Unpacking the unit − open the box, − take out shock dampers, − separate manual and accessories. Attention: do not lift the drive by ...

  • Page 20: Cabinet Installation

    20 mechanical installation 3adw000379r0501 dcs550 manual e e cabinet installation the required distance between parallel units is five millimeters (0.2 in.) in installations without front cover. The cooling air entering the unit must not exceed +40°c (+104°f). Preventing cooling air recirculation un...

  • Page 21

    21 electrical installation 3adw000379r0501 dcs550 manual e e planning the electrical installation chapter overview this chapter contains the instructions that must be followed when selecting the motor, cables, protections, cable routing and way of operation for the drive system. Always follow local ...

  • Page 22

    22 electrical installation 3adw000379r0501 dcs550 manual e e drive connection and wiring example the drive configuration with a reduced set of components gives the same control performance, but a lower degree of monitoring functions. X9 6 : do 8 1 2 x5 2 : 1 2 3 u1 w1 v1 pe k1 k2 0 k2 1 k2 0 k1 x 96...

  • Page 23

    23 electrical installation 3adw000379r0501 dcs550 manual e e the drive configuration with a full set of components offers the highest degree of monitoring functions. X9 6 : do 8 1 2 x5 2 : 1 2 3 u1 w1 v1 pe k1 f6 k2 0 k2 1 k2 0 k1 x 96: 1 x 96: 2 l1 l2 l3 f1 m 1~ f2 3 4 1 2 t2 690 v 660v 600v 575v 5...

  • Page 24: Installation Components

    24 electrical installation 3adw000379r0501 dcs550 manual e e installation components ① line reactors (l1) when thyristor power converters operate, the line voltage is short-circuited during commutation from one thyristor to the next. This operation causes voltage dips in the mains pcc (point of comm...

  • Page 25

    25 electrical installation 3adw000379r0501 dcs550 manual e e ② semiconductor fuses (f1) aspects of fusing for the armature circuit of dc drives unit configuration protection elements such as fuses or overcurrent trip circuits are required in all cases to protect against further damage. In some confi...

  • Page 26

    26 electrical installation 3adw000379r0501 dcs550 manual e e emc filters further information is available in the technical guide. The paragraphs below describe selection of the electrical components in conformity with the emc guideline. The aim of the emc guideline is, as the name implies, to achiev...

  • Page 27

    27 electrical installation 3adw000379r0501 dcs550 manual e e for compliance with the protection objectives of the german emc act (emvg) in systems and machines, the following emc standards must be satisfied: product standard en 61800-3 emc standard for drive systems (powerdrivesystem), interference ...

  • Page 28

    28 electrical installation 3adw000379r0501 dcs550 manual e e ④ auxiliary transformer (t2) for converter electronics and fan the converter module requires various auxiliary voltages, e.G. The module’s electronics and cooling fans requires either a single-phase supply of 115 v ac or 230 v ac . The aux...

  • Page 29

    29 electrical installation 3adw000379r0501 dcs550 manual e e ⑥ cooling fans fan assignment for dcs550: converter type size configuration fan type dcs550-s01-0020, …, dcs550-s02-0025 f1 - no fan, convection cooled dcs550-s01-0045, …, dcs550-s02-0100 1 1 x 3110 kl-05w (internal 24 v dc ) dcs550-s01-01...

  • Page 30: Cabling

    30 electrical installation 3adw000379r0501 dcs550 manual e e fan connection for dcs550: cabling thermal overload and short-circuit protection the drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the driv...

  • Page 31

    31 electrical installation 3adw000379r0501 dcs550 manual e e control / signal cables used screened cables for digital signals, which are longer than 3 m and for all analog signals. Connect each screen at both ends by metal clamps or comparable means directly on clean metal surfaces, if both earthing...

  • Page 32

    32 electrical installation 3adw000379r0501 dcs550 manual e e co-axial cables recommendations for use with dcs550: − 75 © type, − rg59 cable with diameter 7 mm or rg11 cable 11 mm and − a maximum cable length of 300 m. Relay cables cable types with braided metallic screens (e.G. Ölflex, lappkabel, ge...

  • Page 33

    33 electrical installation 3adw000379r0501 dcs550 manual e e a f c1 / d1 f+ / f- m a1 a2 f1 f2 a1 a2 f1 f2 l1 l2 l3 u1 v1 w1 c1 d1 f- f+ pe pe pe a f a f t a f a f c1 / d1 f+ / f- pe pe sa_550_001_kabel_a.Ai i/o mounting plate dc motor tach o screens contact to the motor housing at the whole screen ...

  • Page 34: Electrical Installation

    34 electrical installation 3adw000379r0501 dcs550 manual e e electrical installation chapter overview this chapter describes the electrical installation procedure of the dcs550. Warning! A qualified electrician may only carry out the work described in this chapter. Follow the safety instructions on ...

  • Page 35: Power Connections

    35 electrical installation 3adw000379r0501 dcs550 manual e e power connections it (ungrounded) systems don’t use emc filters in it systems: the screen winding of an existing dedicated transformers must be grounded: for installations without low voltage switch (e.G. Contactor, air- circuit-breaker) u...

  • Page 36

    36 electrical installation 3adw000379r0501 dcs550 manual e e cross-sectional areas - tightening torques recommended cross-sectional area according to dinvde 0276-1000 and dinvde 0100-540 (pe) trefoil arrangement, up to 50°c ambient temperature. The necessary wire torque at 60°c wire temperature is t...

  • Page 37: Drive Interfaces

    37 electrical installation 3adw000379r0501 dcs550 manual e e drive interfaces location r-type options and interfaces tighten the screws to secure the extension modules. X33: dcs control panel x9: slot1 for fieldbusses or i/o extension x11: slot3 for i/o extension x34: drivewindow light pulse encoder...

  • Page 38

    38 electrical installation 3adw000379r0501 dcs550 manual e e pulse encoder connection principles two different incremental encoder connections are available: 1. Differential connection; pulse encoders generating either voltage or current signals can be used, 2. Single-ended (push pull) connection; o...

  • Page 39: Installation Checklist

    39 electrical installation 3adw000379r0501 dcs550 manual e e installation checklist check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the safety instructions on the first pages of this manual before you wo...

  • Page 40: Electronic Board Details

    40 electronic board details 3adw000379r0501 dcs550 manual e e electronic board details chapter overview this chapter describes the electronics of the dcs550. Terminal locations f100 f101 f102 c1 u1 v1 w1 d1 f+ f- x10: x2 x1 x3 x4 x5 1 1 1 1 1 s5 1 5 6 9 s3 s2 s4 1 2 1 2 1 2 1 2 d2100 1 d2001 d2002 d...

  • Page 41: Table Of Used Boards

    41 electronic board details 3adw000379r0501 dcs550 manual e e table of used boards size converter type sdcs-con-f sdcs-pin-f sdcs-bab-f01 sdcs-bab-f02 using fuses f100 to f102 on sdcs-pin-f sdcs-bab-f02 using external fuses f401 to f403 f1 dcs550-s01-0020 x x x dcs550-s01-0045 x x x dcs550-s01-0065 ...

  • Page 42: Control Board Sdcs-Con-F

    42 electronic board details 3adw000379r0501 dcs550 manual e e control board sdcs-con-f layout location the sdcs-con-f is mounted on an electronic tray. The electronic tray is put in the housing by means of four hinges and the sdcs-con-f is connected with the sdcs-pin-f through three flat cables. Mem...

  • Page 43

    43 electronic board details 3adw000379r0501 dcs550 manual e e terminal description − connectors x1 to x5 provide the standard digital and analog connection of the drive. − use connector x9 or slot1 for r-type extension i/o modules and r-type fieldbus adapters. − use connector x11 or slot3 only for r...

  • Page 44

    44 electronic board details 3adw000379r0501 dcs550 manual e e i/o connections resolution [bit] in- / output values hardware scaling by common mode range remarks 15 + sign ±90 v, ..., 270 v firmware ±15 v ±30 v, ..., 90 v ±8 v, ..., 30 v 15 + sign ± 10 firmware ±15 v 15 + sign ± 10 firmware ±15 v 15 ...

  • Page 45

    45 electronic board details 3adw000379r0501 dcs550 manual e e power interface board sdcs-pin-f layout to protect x96 and x99 from being swapped both plugs are coded: v1 w1 d1 c1 u1 x24 x21 x23 x20 sdcs-pin-f t100 x96 x99 k400 f 1 0 2 f 1 0 1 f 1 0 0 r300 r400 x1 1 x1 2 x1 3 l400 x9 5 x9 x1 x2 x7 x31...

  • Page 46

    46 electronic board details 3adw000379r0501 dcs550 manual e e location the sdcs-pin-f is located between the power part and the control board sdcs-con-f. Functions the dcs550 provides an automatic adjustment for current and voltage measurement, burden resistor settings and 2-q or 4-q operation by me...

  • Page 47

    47 electronic board details 3adw000379r0501 dcs550 manual e e integrated field exciters sdcs-bab-f01 and sdcs-bab-f02 layout sdcs-bab-f01 for module sizes f1 and f2: layout sdcs-bab-f02 for module sizes f3 and f4: location the sdcs-bab-f is located between the power part and the control board sdcs-c...

  • Page 48

    48 electronic board details 3adw000379r0501 dcs550 manual e e circuit diagram typical armature circuit diagram for module sizes f1 and f2 using sdcs-pin-f and sdcs-bab-f01: v1 1 v2 4 v2 1 v1 4 1. 4 2. 1 2. 4 1. 1 2. 6 v2 6 v1 3 1. 3 2. 3 1. 6 v2 3 v1 6 2. 2 v2 2 v1 5 1. 5 2. 5 1. 2 v2 5 v1 2 k g k g...

  • Page 49

    49 electronic board details 3adw000379r0501 dcs550 manual e e typical armature circuit diagram for module sizes f3 and f4 using sdcs-pin-f and sdcs-bab-f02: v1 1 v2 4 v2 1 v1 4 1. 4 2. 1 2. 4 1. 1 2. 6 v2 6 v1 3 1. 3 2. 3 1. 6 v2 3 v1 6 2. 2 v2 2 v1 5 1. 5 2. 5 1. 2 v2 5 v1 2 k g k g g k g k g k g k...

  • Page 50: Accessories

    50 accessories 3adw000379r0501 dcs550 manual e e accessories chapter overview this chapter describes the accessories for the dcs550. ① line reactors (l1) line reactor types nd01 to nd13 (u k = 1 %) line reactors of types nd01 to nd13 are sized to the unit’s nominal current and frequency (50 / 60 hz)...

  • Page 51

    51 accessories 3adw000379r0501 dcs550 manual e e line reactor (u k = 1 %) l [ µ h] i rms [a] i peak [a] rated voltage [u n ] weight [kg] power losses fe [w] cu [w] nd01 512 18 27 500 2.0 5 16 nd02 250 37 68 3.0 7 22 nd04 168 55 82 5.8 10 33 nd06 90 102 153 7.6 7 41 nd07 50 184 275 12.6 45 90 nd09 37...

  • Page 52

    52 accessories 3adw000379r0501 dcs550 manual e e line reactor types nd07 to nd12 line reactor (u k = 1 %) a [mm] b [mm] c [mm] c1 [mm] e [mm] f [mm] g [mm] h [mm] i [mm] k [mm] l [mm] busbar nd07 285 230 86 100 250 176 65 80 9 * 18 385 232 20 * 4 nd09 327 250 99 100 292 224 63 100 9 * 18 423 280 30 ...

  • Page 53

    53 accessories 3adw000379r0501 dcs550 manual e e line reactor types nd401 to nd413 (u k = 4 %) line reactors of types nd401 to nd413 are sized to the unit’s nominal current and frequency (50 / 60 hz). These line reactors with a u k of 4 are designed for use in light industrial / residential environm...

  • Page 54

    54 accessories 3adw000379r0501 dcs550 manual e e line reactor (u k = 4 %) l [ µ h] i rms [a] i peak [a] rated voltage [u n ] weight [kg] power losses dc current for u mains = 400 v ac dc current for u mains = 500 v ac fe [w] cu [w] nd401 1000 18.5 27 400 3.5 13 35 22.6 18 nd402 600 37 68 7.5 13 50 4...

  • Page 55

    55 accessories 3adw000379r0501 dcs550 manual e e line reactors type nd409 to nd413 line reactor (u k = 4 %) a [mm] b [mm] c [mm] d [mm] e [mm] f [mm] Ø g [mm] Ø h [mm] Ø k [mm] nd409 320 280 180 210 150 95 10 11 11 nd410 345 350 180 235 150 115 10 13 14 nd411 345 350 205 270 175 115 12 13 2 * 11 nd4...

  • Page 56: Semiconductor Fuses (F1)

    56 accessories 3adw000379r0501 dcs550 manual e e ② semiconductor fuses (f1) semiconductor fuses and fuse holders for ac and dc power lines the dcs550 requires external mains fuses. For regenerative drives, dc fuses are recommended. The third column of the table below assigns the ac fuse to the unit....

  • Page 57

    57 accessories 3adw000379r0501 dcs550 manual e e size 4 dimensions in [mm]: dimensions of fuse holders size 0 to 3 ofax xx xxx fuse holder h * w * d [mm] protection ofax 00 s3l 148 * 112 * 111 ip20 ofax 1 s3 250 * 174 * 123 ip20 ofax 2 s3 250 * 214 * 133 ip20 ofax 3 s3 265 * 246 * 160 ip20 170h 3006...

  • Page 58: Emc Filters (E1)

    58 accessories 3adw000379r0501 dcs550 manual e e ③ emc filters (e1) list of available emc filters: size converter type (2-q) converter type (4-q) filter type for 440 v ac filter type for 500 v ac f1 dcs550-s01-0020 dcs550-s02-0025 nf3-440-25 nf3-500-25 dcs550-s01-0045 dcs550-s02-0050 nf3-440-50 nf3-...

  • Page 59: Start-Up

    59 start-up 3adw000379r0501 dcs550 manual e e start-up chapter overview this chapter describes the basic start-up procedure of the drive. A more detailed description of the signals and parameters involved in the procedure is available in section signal and parameter list. General operate the drive: ...

  • Page 60

    60 start-up 3adw000379r0501 dcs550 manual e e − if a pulse encoder is used make sure that pulse encoder's auxiliary voltage connection corresponds to its voltage and that the channel connection corresponds to correct direction of rotation, − check that the shielding of the pulse encoder's cable is c...

  • Page 61

    61 start-up 3adw000379r0501 dcs550 manual e e checking with the power switched on there is dangerous voltage inside the cabinet! Switching the power on: − prior to connecting the voltage proceed as follows: 1. Ensure that all the cable connections are checked and that the connections can’t cause any...

  • Page 62

    62 start-up 3adw000379r0501 dcs550 manual e e start dwl and check the communication settings: example with com1 commissioning a dcs550 with the wizard to launch the commissioning wizard start dwl and press the wizard button: start the wizard in dwl: for basic commissioning press the start button or ...

  • Page 63: Macros

    63 start-up 3adw000379r0501 dcs550 manual e e macros macros are pre-programmed parameter sets. During start-up, configure the drive easily without changing individual parameters. The functions of inputs, outputs and control structure are macro dependent. Any macro can be adapted by changing paramete...

  • Page 64

    64 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 65

    65 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 66

    66 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 67

    67 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 68

    68 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 69

    69 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 70

    70 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 71

    71 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 72

    72 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 73

    73 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 ...

  • Page 74: Firmware Description

    74 firmware description 3adw000379r0501 dcs550 manual e e firmware description chapter overview this chapter describes how to control the dcs550 with standard firmware. Identification of the firmware versions the dcs550 is controlled by the scds-con-f. Check the firmware version and type from: − fir...

  • Page 75: Excitation

    75 firmware description 3adw000379r0501 dcs550 manual e e stop the drive the drive can be stopped in two ways, either by taking away the on command directly which opens all contactors as fast as possible after stopping the drive according to off1mode (21.02) or by means of the following sequence: ov...

  • Page 76

    76 firmware description 3adw000379r0501 dcs550 manual e e field heating overview field heating (also referred to as “field warming and field economy”) is used for a couple of reasons. Previous generations of dc-drives used voltage-controlled field supplies, meaning that the only thing the field supp...

  • Page 77: Dc-Breaker

    77 firmware description 3adw000379r0501 dcs550 manual e e dc-breaker general the dc-breaker is used to protect the dc-motor or - in case of too low mains voltage or voltage dips - the generating bridge of the drive from overcurrent. In case of an overcurrent the dc-breaker is forced open by its own ...

  • Page 78: Dynamic Braking

    78 firmware description 3adw000379r0501 dcs550 manual e e dynamic braking general dynamic braking can stop the drive. The principle is to transfer the power of the machine inertia into a braking resistor. Therefore, the armature circuit has to be switched over from the drive to a braking resistor. A...

  • Page 79

    79 firmware description 3adw000379r0501 dcs550 manual e e deactivation ⑤ dynamic braking is deactivated as soon as zero speed is reached and auxstatword (8.02) bit 11 zerospeed is set to high. In case of dynamic braking with emf feedback [m1speedfbsel (50.03) = emf] there is no valid information abo...

  • Page 80: Digital I/o Configuration

    80 firmware description 3adw000379r0501 dcs550 manual e e digital i/o configuration chapter overview this chapter describes the i/o configuration of digital and analog inputs and outputs with different hardware possibilities. Digital inputs (di’s) the basic i/o board is the sdcs-con-f with 8 standar...

  • Page 81

    81 firmware description 3adw000379r0501 dcs550 manual e e − startstop (10.16) − jog1 (10.17) − jog2 (10.18) − maincontack (10.21) − torqmux (26.05) − extfaultsel (30.31) − extalarmsel (30.32) − m1klixonsel (31.08) following restrictions apply: di12 to di14 are only available in the di statword (8.05...

  • Page 82

    82 firmware description 3adw000379r0501 dcs550 manual e e digital outputs (do’s) the basic i/o board is the sdcs-con-f with 4 standard do’s. The 5 th standard do named do8 is located on the sdcs-pin-f. Extend them by means of one or two rdio-01 digital i/o extension modules. Thus, the maximum number...

  • Page 83

    83 firmware description 3adw000379r0501 dcs550 manual e e structure of do’s sdcs x5:1 x5:2 x5:3 x5:4 do4 do3 do2 do8 bi t 3: d o 4 bi t 7: d o 8 bi t 6: d o 7 bi t 5: d o 6 bi t 4: d o 5 d o s tat w or d ( 8. 06) bi t 0: d o 1 bi t 1: d o 2 bi t 2: d o 3 bi t 11: d o 12 bi t 8: d o 9 bi t 9: d o 10 ...

  • Page 84: Analog I/o Configuration

    84 firmware description 3adw000379r0501 dcs550 manual e e analog i/o configuration analog inputs (ai’s) the basic i/o board is the sdcs-con-f with 4 standard ai’s. Extend them by means of one raio-01 analog i/o extension module. Thus, the maximum number of ai’s is 6. Select the hardware source by: −...

  • Page 85

    85 firmware description 3adw000379r0501 dcs550 manual e e configurable ai’s are defined by means of following parameters: − ref1sel (11.03) − ref2sel (11.06) − torqusedmaxsel (20.18) − torqusedminsel (20.19) − torqrefa sel (25.10) − m1tempsel (31.05) − cursel (43.02) following restrictions apply: − ...

  • Page 86

    86 firmware description 3adw000379r0501 dcs550 manual e e analog outputs (ao’s) the basic i/o board is the sdcs-con-f with 3 standard ao’s. Two ao’s are programmable, the third one is fixed and used to display the actual armature current taken directly from the burden resistors. They can be extended...

  • Page 87

    87 firmware description 3adw000379r0501 dcs550 manual e e it is possible to scale ao1 to ao4 with 2 parameters each: − the range of each ao is set by means of convmodeao1 (15.03) to convmodeao4 (15.18) − if the range is set to bipolar or unipolar signals with offset, ± 100 % of the input signal conn...

  • Page 88

    88 communication 3adw000379r0501 dcs550 manual e e serial field bus communication chapter overview this chapter describes the serial communication of the dcs550. Canopen communication with fieldbus adapter rcan-01 general this chapter gives additional information using the canopen adapter rcan-01 to...

  • Page 89

    89 communication 3adw000379r0501 dcs550 manual e e (see page 64) rx-pdo21-3rdsubj (51.12) 1 this value has to be taken from the parameters index. E.G. With torqrefa (25.01) follows 1 (see page 64) rx-pdo21-4thobj (51.13) 16391 this value has to be calculated with 4000 hex = 16384 + parameter group n...

  • Page 90

    90 communication 3adw000379r0501 dcs550 manual e e output data word 1 (control word) 1 st data word from overriding control to drive dsetxval2 (90.02) 2301, default speedref (23.01); output data word 2 (speed reference) 2 nd data word from overriding control to drive dsetxval3 (90.03) 2501, default ...

  • Page 91

    91 communication 3adw000379r0501 dcs550 manual e e tx-pdo21-1stobj (51.18) 16384 4000 hex = 16384 = status word (see page 63); data set 2 word 1 tx-pdo21-1stsubj (51.19) 4 4 hex = 4 = status word (see page 63); data set 2 word 1 tx-pdo21-2ndobj (51.20) 16384 4000 hex = 16384 = actual value 1 (see pa...

  • Page 92

    92 communication 3adw000379r0501 dcs550 manual e e controlnet communication with fieldbus adapter rcna-01 general this chapter gives additional information using the controlnet adapter rcna-01 together with the dcs550. Rcna-01 - dcs550 the controlnet communication with the drive requires the option ...

  • Page 93

    93 communication 3adw000379r0501 dcs550 manual e e input instance (51.07) 101 101 = abb drives assembly output i/o par 1 (51.08) to input i/o par 9 (51.25) na not applicable when using abb drives assembly vsa i/o size (51.26) na not applicable when using abb drives assembly fba par refresh (51.27) d...

  • Page 94

    94 communication 3adw000379r0501 dcs550 manual e e setting of parameter groups 51, 90 and 92 *for proper communication shown values have to be used further information output and input parameters 51.08, …, 51.25 can also be connected directly to the desired dcs550 parameters. In this case please tak...

  • Page 95

    95 communication 3adw000379r0501 dcs550 manual e e devicenet communication with fieldbus adapter rdna-01 general this chapter gives additional information using the devicenet adapter rdna-01 together with the dcs550. Rdna-01 - dcs550 the devicenet communication with the drive requires the option rdn...

  • Page 96

    96 communication 3adw000379r0501 dcs550 manual e e output instance (51.06) 100 100 = abb drives assembly input instance (51.07) 101 101 = abb drives assembly output i/o par 1 (51.08) to input i/o par 9 (51.25) na not applicable when using abb drives assembly vsa i/o size (51.26) na not applicable wh...

  • Page 97

    97 communication 3adw000379r0501 dcs550 manual e e setting of parameter groups 51, 90 and 92 *for proper communication shown values have to be used further information output and input parameters 51.08, …, 51.25 can also be connected directly to the desired dcs550 parameters. In this case, please ta...

  • Page 98

    98 communication 3adw000379r0501 dcs550 manual e e ethernet/ip communication with fieldbus adapter reta-01 general this chapter gives additional information using the ethernet adapter reta-01 together with the dcs550. Reta-01 - dcs550 the ethernet/ip communication with the drive requires the option ...

  • Page 99

    99 communication 3adw000379r0501 dcs550 manual e e ip address setting from following parameters ip address 1 (51.04) 192** e.G. Ip address: 192.168.0.1 ip address 2 (51.05) 168** ip address 3 (51.06) 0** ip address 4 (51.07) 1** subnet mask 1 (51.08) 255 e.G. Subnet mask: 255.255.255.0 subnet mask 2...

  • Page 100

    100 communication 3adw000379r0501 dcs550 manual e e example: task: the 5 th data word of the telegram (index05) should be connected to auxctrlword (7.03). To do:auxctrlword (7.03) is the default content of dsetxplus2val2 (90.05). The corresponding index configuration number of dsetxplus2val2 (90.05)...

  • Page 101

    101 communication 3adw000379r0501 dcs550 manual e e reta-01 ethernet/ip configuration parameters after configuration, the packed telegram is defined: switch on sequence please see the example at the end of this chapter..

  • Page 102

    102 communication 3adw000379r0501 dcs550 manual e e modbus (rtu) communication with fieldbus adapter rmba-01 general this chapter gives additional information using the modbus adapter rmba-01 together with the dcs550. Rmba-01 - dcs550 the modbus communication with the drive requires the option rmba-...

  • Page 103

    103 communication 3adw000379r0501 dcs550 manual e e dsetxplus1val2 (92.02) 104, default motspeed (1.04); input data word 2 (speed actual) 2 nd data word from drive to overriding control (40005 dsetxplus1val3 (92.03) 209, default torqref2 (2.09); input data word 3 (torque reference) 3 rd data word fr...

  • Page 104

    104 communication 3adw000379r0501 dcs550 manual e e modbus/tcp communication with fieldbus adapter reta-01 general this chapter gives additional information using the ethernet adapter reta-01 together with the dcs550. Reta-01 - dcs550 the modbus/tcp communication with the drive requires the option r...

  • Page 105

    105 communication 3adw000379r0501 dcs550 manual e e gw address 1 (51.12) 0 e.G. Gateway address: 0.0.0.0 gw address 2 (51.13) 0 gw address 3 (51.14) 0 gw address 4 (51.15) 0 protocol (51.16) 0 0 = modbus/tcp modbus timeout (51.17) 22 0 = no monitoring 1 = 100 ms 22 = 2200 ms stop function (51.18) na...

  • Page 106

    106 communication 3adw000379r0501 dcs550 manual e e parameter setting example 1 using ppo type 1 abb drives profile (vendor-specific) with ppo type 1 (dp-v0) (see page 25). The first two data words (pzd1 out, pzd2 out) from the overriding control to the drive are fixed connected as control word and ...

  • Page 107

    107 communication 3adw000379r0501 dcs550 manual e e communication via group 51 e.G. The 3 rd data word from overriding control to drive should be the torque reference and the 3 rd data word from the drive to the overriding control should be the actual motor torque. Therefore, following settings have...

  • Page 108

    108 communication 3adw000379r0501 dcs550 manual e e communication via group 90 and group 92 the other possibility is to connect via group 90 and group 92. Again, the 3 rd data word from overriding control to drive should be the torque reference and the 3 rd data word from the drive to the overriding...

  • Page 109

    109 communication 3adw000379r0501 dcs550 manual e e profinet communication with fieldbus adapter reta-02 additional information for the operation of fieldbus adapter reta-02 combined with dcs550 can be found in document 3adw000389r0101 (quick start up guide)..

  • Page 110: Switch On Sequence

    110 communication 3adw000379r0501 dcs550 manual e e switch on sequence examples for the mainctrlword (7.01) data set table many fieldbus communications use the data set table to transmit data words. The next table shows the configuration number of each data word and the corresponding pointer: config...

  • Page 111: Ap (Adaptive Program)

    111 ap 3adw000379r0501 dcs550 manual e e ap (adaptive program) chapter overview this chapter describes the basics of ap and instructs how to build an application. All needed parameters can be found in the groups 83 to 86. What is ap? Conventionally, the user can control the operation of the drive by...

  • Page 112

    112 ap 3adw000379r0501 dcs550 manual e e block parameter set of block 1 example: add a constant value and an external additional reference to the speed reference: 1. Set 84.04 = 2 (selection of add function) 2. Set 84.05 = xx.Xx (selection of the speed reference for input 1) 3. Set 84.06 = xx.Xx (se...

  • Page 113

    113 ap 3adw000379r0501 dcs550 manual e e how to control the execution of ap ap executes the function blocks in numerical order according to the block number 1, …, 16. All blocks use the same time level. The user cannot change this. The user can: − select the operation mode of ap (stop, start, editin...

  • Page 114

    114 ap 3adw000379r0501 dcs550 manual e e parameter value as an integer input how the block handles the input the block reads the selected value in as an integer. Note: the parameter selected as an input should be an integer value. The internal scaling for each parameter is available in chapter param...

  • Page 115

    115 ap 3adw000379r0501 dcs550 manual e e option 2: − user constants 85.01 to 85.10 are reserved for ap. Use them for custom setting. Use parameters 19.01 to 19.12 in the same way, but they are not stored in the flash. − connect the user constant to a block as usual by the input selection parameter. ...

  • Page 116: Dwl Ap

    116 ap 3adw000379r0501 dcs550 manual e e dwl ap general another way to create applications is with dwl ap. It is a program plugged into dwl and can be opened with tools and driveap for dcs550: important keys and buttons control dwl ap by means of following keys and buttons: keys and buttons function...

  • Page 117

    117 ap 3adw000379r0501 dcs550 manual e e in this manner, it is possible to insert up to 16 function blocks from the list to the desktop. The button change block xx changes the selected block. The button insert before block xx inserts the new block before the selected block. Button insert after block...

  • Page 118

    118 ap 3adw000379r0501 dcs550 manual e e − − in advanced mode choose the parameter with group * 100 + index, e.G. Mainctrlword (7.01) == 701: − select undefined if no connection is required:.

  • Page 119

    119 ap 3adw000379r0501 dcs550 manual e e − connections of outputs to firmware parameters can be done by means of the output pointers on the right side of the desktop: to connect an output of a function block with an input of a function block, simply select the output’s parameter at the input. Set th...

  • Page 120: Function Blocks

    120 ap 3adw000379r0501 dcs550 manual e e function blocks general each of the 16 function blocks has three input parameters in1 to in3. It is possible to connect them to the firmware, outputs of other function blocks or constants. Boolean values are interpreted like this: − 1 as true and − 0 as false...

  • Page 121

    121 ap 3adw000379r0501 dcs550 manual e e and logical function illustration operation out is true if all connected inputs are true, otherwise out is false. Truth table: in1 in2 in3 out (binary) out (value on display) 0 0 0 false (all bits 0) 0 0 0 1 false (all bits 0) 0 0 1 0 false (all bits 0) 0 0 1...

  • Page 122

    122 ap 3adw000379r0501 dcs550 manual e e bset logical function illustration operation with bset, it is possible to set the value of a certain bit in a word. Connect the word to be processed at in1. Define the number of the bit to be changed at in2. Define the desired bit value at in3 (e.G. 1 for tru...

  • Page 123

    123 ap 3adw000379r0501 dcs550 manual e e operation in1 increases out. In2 decreases out. The absolute value of in3 is the ramp time in ms, which is needed to increase out from 0 to 32767. With positive in3, the output range is limited from 0 to 32767. With negative in3, the output range is between -...

  • Page 124

    124 ap 3adw000379r0501 dcs550 manual e e limit logical function illustration operation the value, connected to in1 will be limited with in2 as upper limit and in3 as lower limit. Out is the limited input value. Out stays 0, if in3 is >= in2. Connections in1: 16 bit integer (15 bits + sign); value to...

  • Page 125

    125 ap 3adw000379r0501 dcs550 manual e e max arithmetical function illustration operation out is the highest input value. Out = max (in1, in2, in3) note: an open input is ignored. Connections in1, in2 and in3: 16 bit integer (15 bits + sign) out: 16 bit integer (15 bits + sign) min arithmetical func...

  • Page 126

    126 ap 3adw000379r0501 dcs550 manual e e or logical function illustration operation out is true if any of the connected inputs is true, otherwise out is false. Truth table: in1 in2 in3 out (binary) out (value on display) 0 0 0 false (all bits 0) 0 0 0 1 true (all bits 1) -1 0 1 0 true (all bits 1) -...

  • Page 127

    127 ap 3adw000379r0501 dcs550 manual e e in1 = 517, desired signal, this must be defined as a parameter in2 = 2201, this must be a defined as a constant in3 = false connections in1: 16 bit integer (15 bits + sign); desired value in2: 16 bit integer (15 bits + sign); group * 100 + index in3: boolean;...

  • Page 128

    128 ap 3adw000379r0501 dcs550 manual e e connections in1: 16 bit integer (15 bit + sign); ramp input in2: 16 bit integer (15 bit + sign); ramp up time in ms (related to 20,000), acceleration in3: 16 bit integer (15 bit + sign); ramp down time in ms, (related to 20,000), deceleration out: 16 bit inte...

  • Page 129

    129 ap 3adw000379r0501 dcs550 manual e e operation set/reset block. In1 (s) sets out. In2 (r) or in3 (r) reset out. If in1, in2 and in3 are false, the current value remains at out. The sr is reset dominant. Truth table: in1 in2 in3 out (binary) out (value on display) 0 0 0 no change no change 0 0 1 ...

  • Page 130

    130 ap 3adw000379r0501 dcs550 manual e e toff logical function illustration operation out is true when in1 is true. Out is false when in1 has been false for a time >= in2. Out remains true as long as in1 is true plus the time defined in in2. Connections in1: boolean, input in2: 16 bit integer; delay...

  • Page 131

    131 ap 3adw000379r0501 dcs550 manual e e the rising edge of in3 sets out bit 2 for one program cycle. Connections in1, in2 and in3: boolean out: 16 bit integer value (packed boolean) xor logical function illustration operation out is true if one input is true, otherwise out is false. Truth table: in...

  • Page 132: Winder

    132 winder 3adw000379r0501 dcs550 manual e e winder chapter overview this chapter describes the winder and instructs how to use the winder blocks of the dcs550. All needed parameters can be found in the groups 61 to 66. Winder basics activate the winder by means of following steps: 1. Choose a winde...

  • Page 133

    133 winder 3adw000379r0501 dcs550 manual e e ramp the standard rpm ramp is re-configured for the winder control to become a line speed ramp. Winderlogic (winder logic) the winder logic is reacting to the used winder control word and thus generating the control signals for all other winder blocks. Us...

  • Page 134

    134 winder 3adw000379r0501 dcs550 manual e e choose the winder configuration by means of windunwindcmd (61.04) and topbottomcmd (61.05): commissioning hints: tensionon [wcw bit 8]: aktivates the independant torque limits of the speed controller [20.24 / 20.25] while switching from speed control (ten...

  • Page 135

    135 winder 3adw000379r0501 dcs550 manual e e use the diameter calculation to calculate the actual diameter from the line speed and the actual motor speed. It is possible to force or preset the diameter of the coil. To avoid steps the calculated diameter is passed through a ramp generator. The minimu...

  • Page 136

    136 winder 3adw000379r0501 dcs550 manual e e accactadjust (acceleration adjustment) the actual acceleration adjustment filters e.G. The dv_dt (2.16) output of the ramp with a pt1-filter. This filter is always active. The output has to be 100 % with maximum acceleration using the shortest ramp time. ...

  • Page 137

    137 winder 3adw000379r0501 dcs550 manual e e commissioning hints: for proper calculation following rules apply: − maximum torque (t max ) is reached at maximum diameter (d max ), means with a diameter of 100 %. − the motor torque - see mottorqnom (4.23) - must be larger than maximum torque (t max )....

  • Page 138

    138 winder 3adw000379r0501 dcs550 manual e e frictioncomp (friction / loss compensation) during the winding operation, the motor must only generate the torque for the needed tension. The mechanics of the winder generate losses from friction. These losses depend on the motor speed and must be measure...

  • Page 139: Winder Macros

    139 winder 3adw000379r0501 dcs550 manual e e hint: winder blocks, which write to standard firmware parameters: (condition: writetospeedchain [wsw bit 2] == true): block: parameter: comment: diameteract: speedrefscale (23.16) sign +/- via speedrefsign (wcw bit 3) pid ctrl: speedcorr (23.04) dancer mo...

  • Page 140

    140 winder 3adw000379r0501 dcs550 manual e e velocity control velocity control calculates the coil diameters and motor speed references. By means of the diameter, it is possible to adapt the speed controller to all coil diameters. The tension is not controlled. Following parameters are set when usin...

  • Page 141

    141 winder 3adw000379r0501 dcs550 manual e e.

  • Page 142

    142 winder 3adw000379r0501 dcs550 manual e e indirect tension control indirect tension control is an open loop control, since the actual tension is not measured. The tension is controlled via diameter and pre-set charts for inertia and friction. The speed controller stays active, but is saturated. T...

  • Page 143

    143 winder 3adw000379r0501 dcs550 manual e e.

  • Page 144

    144 winder 3adw000379r0501 dcs550 manual e e direct tension control direct tension control (load cell control) is a closed loop control for the tension. The actual tension is measured by means of a load cell and fed into the drive via analog input (ai3) and pid controller in group 40. The speed cont...

  • Page 145

    145 winder 3adw000379r0501 dcs550 manual e e.

  • Page 146

    146 winder 3adw000379r0501 dcs550 manual e e dancer control in dancer control the tension is established through the dancer’s weight. The position of the dancer is read by means of an analog input (ai3). Its position is controlled by an additional speed reference coming from the pid controller in gr...

  • Page 147

    147 winder 3adw000379r0501 dcs550 manual e e.

  • Page 148: Winder Commissioning

    148 winder 3adw000379r0501 dcs550 manual e e winder commissioning before starting the winder commissioning the operation modes of the winder as well as the directions of speed and torque have to be defined clearly as described in the following. This has to be checked during commissioning: n speed = ...

  • Page 149

    149 winder 3adw000379r0501 dcs550 manual e e these values are determined by windunwindcmd (61.04) and topbottomcmd (61.05): ①, ①b ②, ②b ③, ③b ④, ④b windunwindcmd (61.04) = winder unwinder winder unwinder topbottomcmd (61.05) = top top bottom bottom n torque * = direction of speed with command winder...

  • Page 150

    150 winder 3adw000379r0501 dcs550 manual e e basic commissioning before starting the winder commissioning following steps have to be done first: 1. Basic commissioning steps 1 to 5 with a freely turning machine, no mechanics connected: 2. Basic commissioning steps 6 and 7 with a freely turning machi...

  • Page 151

    151 winder 3adw000379r0501 dcs550 manual e e winder commissioning commissioning hints − follow the commissioning hints given by the online help using the question mark: following default settings should be kept: writetospdchain (61.02) = auto tensiononcmd (61.07) = auto linespdneglim (61.11) = zero ...

  • Page 152

    152 winder 3adw000379r0501 dcs550 manual e e 3. Set the winder basics: 4. Adjust the torque limits. Set − torqmax (20.05), − torqmin (20.06), − torqmaxspc (20.07), − torqmin spc (20.08), − m1curlimbrdg1 (20.12) and − m1curlimbrdg2 (20.13) to around ± 120 %. − set indeptorqminspc (20.25) = -10 %. Att...

  • Page 153: Signal And Parameter List

    153 signal and parameter list 3adw000379r0501 dcs550 manual e e signal and parameter list chapter overview this chapter describes all signals and parameters of the dcs550. Signal groups list signals are measured and calculated actual values of the drive. This includes the control-, status-, limit-, ...

  • Page 154: Parameter Groups List

    154 signal and parameter list 3adw000379r0501 dcs550 manual e e type: a short code shows the data type: i = 16-bit integer value (0, …, 65536) si = 16-bit signed integer value (-32768, …, 32767) c = text string (enum) volatile: y = values are not stored in the flash, they will be lost when the drive...

  • Page 155

    155 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.07 torqmaxspc (maximum torque speed controller) maximum torque limit - in percent of motnomtorque (4.23) - at the output of the speed controller: − torqref2 (2.09) note: the used torque...

  • Page 156: Signals

    156 signal and parameter list 3adw000379r0501 dcs550 manual e e signals signal / parameter name m in. Ma x. Def . Uni t group 1: physical actual values 1.01 motspeedfilt (filtered motor speed) filtered actual speed feedback: − choose motor speed feedback with m1speedfbsel (50.03) − filtered with 1 s...

  • Page 157

    157 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 1.08 mottorq (motor torque) motor torque in percent of motnomtorque (4.23): − filtered by means of a 6th order fir filter (sliding average filter), filter time is 1 mains voltage period. N...

  • Page 158

    158 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 1.22 mot1tempmeas (motor measured temperature) motor measured temperature. Used for motor overtemperature protection: − unit depends on setting of m1tempsel (31.05): 0 = notused 1 = reserv...

  • Page 159

    159 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 2.07 unused 2.08 torqref1 (torque reference 1) relative torque reference value in percent of motnomtorque (4.23) after limiter for the external torque reference: − torqmaxtref (20.09) − to...

  • Page 160

    160 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 2.22 torqusedmax (used torque maximum) relative positive torque limit in percent of motnomtorque (4.23). Selected with: − torqusedmaxsel (20.18) connected to torque limiter after torqref4 ...

  • Page 161

    161 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 2.31 speedrefext2 (external speed reference 2) external speed reference 2 after reference 2 multiplexer: − ref2mux (11.12) int. Scaling: (2.29) type: si volatile: y - - - rp m 2.32 speedra...

  • Page 162: Group 4: Information

    162 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 3.27 fluxrefemf (flux reference after emf controller) relative emf flux reference in percent of nominal fluxafter emf controller. Int. Scaling: 100 == 1 % type: si volatile: y - - - % 3.28...

  • Page 163

    163 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 4.17 maxbridgetemp (maximum bridge temperature) maximum bridge temperature in degree centigrade. Read from typecode (97.01) or set with s maxbrdgtemp (97.04): − read from typecode (97.01) ...

  • Page 164: Group 5: Analog I/o

    164 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 4.25 tachoterminal (tacho terminal to be used) depending on the analog tacho output voltage - e.G. 60 v at 1000 rpm - and the maximum speed of the drive system - which is the maximum of sp...

  • Page 165

    165 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 5.05 ai3 val (analog input 3 value) measured actual voltage at analog input 3. The integer scaling may differ, depending on the connected hardware and jumper settings. Int. Scaling: 1000 =...

  • Page 166

    166 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 1st current controller status word: bit value comment b0 1 command fanson 0 command fansoff; see also trip levels in paragraph fault signals of this manual b1 1 one mains phase missing 0 n...

  • Page 167: Group 7: Control Words

    167 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t ------------------------------------------------------------------------------------------------------------------------------------------------------------------ b12 reserved b13 1 curren...

  • Page 168

    168 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t b10 remotecmd 1 overriding control enabled (overriding control has to set this bit to 1) 0 the last usedmcw (7.04) and the last references [speedref (23.01), auxspeedref (23.13), torqrefa ...

  • Page 169

    169 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 0 release pid controller note: changes of drivedirection become active only in drive state rdyrun. Changing the speed direction of a running drive (rdyref state) by means of drivedirection...

  • Page 170

    170 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 8: status / limit words 8.01 mainstatword (main status word, msw) main status word: bit name value comment b0 rdyon 1 ready to switch on 0 not ready to switch on b1 rdyrun 1 ready to...

  • Page 171

    171 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 0 actual motor speed is out of the zero speed limit ----------------------------------------------------------------------------------------------------------------------------------------...

  • Page 172

    172 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t int. Scaling: 1 == 1 type: i volatile: y 8.06 do statword (digital outputs status word, dosw) digital output word, shows the value of the digital outputs after inversion: bit name comment ...

  • Page 173

    173 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 14 = 3wredccontus 3 wire with us style dc-breaker 15 = 3wrestandard 3 wire standard seeapplmacro (99.08) int. Scaling: 1 == 1 type: c volatile: y group 9: fault / alarm words 9.01 faultwor...

  • Page 174

    174 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t bit fault text fault code comment and trip level b0-3 reserved -----------------------------------------------------------------------------------------------------------------------------...

  • Page 175

    175 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t m1ovrloadtime (31.11) and m1recoverytime (31.12) -------------------------------------------------------------------------------------------------------------------------------------------...

  • Page 176

    176 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t b9-10 reserved b11 apalarm1 a301 4 ap alarm 1 ----------------------------------------------------------------------------------------------------------------------------------------------...

  • Page 177

    177 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 14 = field current not zero 15 = armature current not zero 16 = armature voltage measurement circuit open (e.G. Not connected) or interrupted, check also current and torque limits 17 = arm...

  • Page 178

    178 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 32767 ) 02 . 99 ( * 1000 ) 03 . 99 ( * 4096 * ) 09 . 43 ( ≤ for m1armr (43.10) following limitation is valid: 32767 ) 02 . 99 ( * 1000 ) 03 . 99 ( * 4096 * ) 10 . 43 ( ≤ 74 = reserved 75 =...

  • Page 179

    179 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 127 = aitac below 4 ma 128- 149 reserved option modules: 150 = fieldbus module missing see commmodule (98.02) 151- 154 reserved 155 = raio-xx in option slot on sdcs-con-f missing see group...

  • Page 180

    180 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 9.12 lastfault (last fault) displays the last fault: f(e.G. F2 armovercur) int. Scaling: 1 == 1 type: c volatile: y - - - - 9.13 2 nd lastfault (2 nd last fault) displays the 2nd last faul...

  • Page 181: Parameters

    181 signal and parameter list 3adw000379r0501 dcs550 manual e e parameters signal / parameter name m in. Ma x. Def . Uni t group 10: start / stop select 10.01 commandsel (command selector) usedmcw (7.04) selector: 0 = local i/o drive is controlled via local i/o. Reset (10.03) = di6; usedmcw (7.04) b...

  • Page 182

    182 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.03 reset (reset command) binary signal for reset, usedmcw (7.04) bit 7: 0 = notused 1 = di1 reset by rising edge (0 → 1) 2 = di2 reset by rising edge (0 → 1) 3 = di3 reset by rising edg...

  • Page 183

    183 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.07 handauto (hand/auto command) binary signal to switch between hand (local i/o) and auto (mainctrlword) control. Thus the selection made by commandsel (10.01) is overwritten: 0 = notus...

  • Page 184

    184 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.09 e stop (emergency stop command) binary signal for off3 (e-stop), usedmcw (7.04) bit 2. For fastest reaction use fast digital inputs di7 or di8: 0 = notused 1 = di1 1= no e stop, 0 = ...

  • Page 185

    185 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.11 - 10.14 unused 10.15 onoff1 (on/off1 command) binary signal for onoff1, usedmcw (7.04) bit 0: 0 = notused 1 = di1 on by rising edge (0 → 1), 0 = off1 2 = di2 on by rising edge (0 → 1...

  • Page 186

    186 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.17 jog1 (jogging 1 command) binary signal for jog1. Selects speed reference set in fixedspeed1 (23.02): 0 = notused default 1 = di1 1= jog1 active, 0 = no jog1 2 = di2 1= jog1 active, 0...

  • Page 187

    187 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.22 dynbrakeack (dynamic braking acknowledge) the drive sets a105 dynbrakeack [alarmword1 (9.06) bit 4] if a digital input for dynamic braking is selected and the acknowledge (dynamic br...

  • Page 188

    188 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.33 di9invert (invert digital input 9) inversion selection for digital input 9: 0 = direct only available with digital extension board 1 = inverted only available with digital extension ...

  • Page 189

    189 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 11.03 ref1sel (speed reference 1 select) speed reference 1 value: 0 = speedref2301 speedref (23.01), default 1 = auxspeedref auxspeedref (23.13) 2 = ai1 analog input ai1 3 = ai2 analog inp...

  • Page 190

    190 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 11.12 ref2mux (speed reference 2 selector/multiplexer) speed reference 2 selector: 0 = invert1102 invert speed ref. 1 selection; implements a change over switch together with speed ref 2 s...

  • Page 191: Group 12: Constant Speeds

    191 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 11.14 motpotdown (motor pot down) with the motor pot down function, the motor speed is decreased by means of the selected binary input. Dectime1 (22.02) limits the deceleration until zero ...

  • Page 192: Group 13: Analog Inputs

    192 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 12.02 constspeed1 (constant speed 1) defines constant speed 1 in rpm. The constant speed can be connected by ap. Internally limited from: rpm to rpm 20000 32767 * ) 29 . 2 ( 20000 32767 * ...

  • Page 193

    193 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.07 convmodeai2 (conversion mode analog input 2) the distinction between voltage and current is done via jumpers on the sdcs-con-f: 0 = ± 10v bi -10 v to 10 v / -20 ma to 20 ma bipolar i...

  • Page 194

    194 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.15 convmodeai4 (conversion mode analog input 4) analog input 4 on the sdcs-con-f is only working with voltage: 0 = ± 10v bi -10 v to 10 v bipolar input, default 1 = 0v-10v uni 0 v to 10...

  • Page 195

    195 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.23 convmodeai5 (conversion mode analog input 5) the distinction between bipolar and unipolar respectively voltage and current is done via dip-switches on the raio-01 board: 0 = ± 10v bi...

  • Page 196: Group 14: Digital Outputs

    196 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.27 convmodeai6 (conversion mode analog input 6) the distinction between bipolar and unipolar respectively voltage and current is done via dip-switches on the raio-01 board: 0 = ± 10v bi...

  • Page 197: Group 15: Analog Outputs

    197 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 14.16 do8bitno (digital output 8 bit number) bit number of the signal/parameter selected with do8index (14.15). Int. Scaling: 1 == 1 type: i volatile: n 0 15 7 - group 15: analog outputs 1...

  • Page 198

    198 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 15.09 filterao2 (filter analog output 2) analog output 2 filter time. Int. Scaling: 1 == 1 ms type: i volatile: n 0 10000 0 ms 15.10 scaleao2 (scaling analog output 2) 100 % of the signal/...

  • Page 199

    199 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 16: system control inputs 16.01 unused 16.02 parlock (parameter lock) the user can lock all parameters by means of parlock (16.02) and syspasscode (16.03). To lock parameters set sys...

  • Page 200: Group 19: Data Storage

    200 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 19: data storage this parameter group consists of unused parameters for linking, testing and commissioning purposes. Example1: a value can be send from the overriding control to the ...

  • Page 201

    201 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 19.08 data8 (data container 8) data container 8 (see group description above) int. Scaling: 1 == 1 type: si volatile: n -32768 32767 0 - 19.09 data9 (data container 9) data container 9 (se...

  • Page 202

    202 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.01 m1speedmin (minimum speed) negative speed reference limit in rpm for: − speedref2 (2.01) − speedrefused (2.17) internally limited from: rpm to rpm 20000 32767 * ) 29 . 2 ( 20000 3276...

  • Page 203

    203 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.08 torqminspc (minimum torque speed controller) minimum torque limit - in percent of motnomtorque (4.23) - at the output of the speed controller. − torqref2 (2.09) notes: − the used tor...

  • Page 204

    204 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.18 torqusedmaxsel (maximum used torque selector) torqusedmax (2.22) selector: 0 = torqmax2005 torqmax (20.05), default 1 = ai1 analog input 1 2 = ai2 analog input 2 3 = ai3 analog input...

  • Page 205: Group 21: Start / Stop

    205 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 21: start / stop 21.01 unused 21.02 off1mode (off 1 mode) conditions for motor deceleration when usedmcw (7.04) bit 0 on (respectively off1n) is set to low: 0 = rampstop the input of...

  • Page 206

    206 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 21.05 - 21.13 unused 21.14 fandly (fan delay) after the drive has been switched off [usedmcw (7.04) bit 0 on = 0], both fans (motor and converter) mustn't switched off before fandly (21.14...

  • Page 207: Group 22: Speed Ramp

    207 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 21.18 fldheatsel (field heat selector) fldheatsel (21.18) releases the field heating: 0 = notused field heating is off, default 1 = on field heating is on, as long as: on = 0 [usedmcw (7.0...

  • Page 208

    208 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 22.07 varsloperate (variable slope rate) variable slope is used to control the slope of the speed ramp during a speed reference change. It is active onlywith varsloperate (22.07) ≠ 0. Vari...

  • Page 209: Group 23: Speed Reference

    209 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 22.11 ramp2select (ramp 2 selector) select active ramp parameters: 0 = acc/dec1 parameter set 1 [acctime1 (22.01) and dectime1 (22.02)] is active, default 1 = acc/dec2 parameter set 2 [acc...

  • Page 210

    210 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 23.03 fixedspeed2 (fixed speed 2) fixedspeed2 (23.03) is specifying a constant speed reference and overrides speedref2 (2.01) at the speed ramps input. It can be released by jog2 (10.18) o...

  • Page 211: Group 24: Speed Control

    211 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 23.09 winwidthneg (negative window width) negative speed limit for the window control, when the speed error ( ∆ n = n ref - n act ) is negative. Internally limited from: rpm to rpm 20000 3...

  • Page 212

    212 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t − td = derivation time [derivtime (24.12)] − tf = derivation filter time [derivfilttime (24.13)] − t n = nominal motor torque − (2.29) = actual used speed scaling [speedscaleact (2.29)] 24...

  • Page 213: Group 25: Torque Reference

    213 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 24.28 tis2 (2 nd i-part speed controller) 2 nd integral time of the speed controller can be released by means of par2select (24.29). Int. Scaling: 1 == 1 ms type: i volatile: n 0 64000 250...

  • Page 214

    214 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 26: torque reference handling 26.01 torqsel (torque selector) torque reference selector: 0 = zero zero control, torque reference = 0 1 = speed speed control, default 2 = torque torqu...

  • Page 215: Group 30: Fault Functions

    215 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 26.05 torqmux (torque multiplexer) torqmux (26.05) selects a binary input to change between operation modes. The choice of the operation modes is provided by means of torqmuxmode (26.04). ...

  • Page 216

    216 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.10 - 30.11 unused 30.12 m1fldmintrip (minimum field trip) the drive trips with f541 m1fexlowcur [faultword3 (9.03) bit 8] if m1fldmintrip (30.12) - in percent of m1nomfldcur (99.11) - i...

  • Page 217

    217 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.17 speedfbfltsel (speed feedback fault selector) speedfbfltsel (30.17) determines the reaction to a speed feedback problem: 0 = notused 1 = fault the drive trips according to speedfbflt...

  • Page 218

    218 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.21 pwrlosstrip (power loss trip) the action taken, when the mains voltage undershoots unetmin2 (30.23): 0 = immediately the drive trips immediately with f512 mainslowvolt [faultword1 (9...

  • Page 219

    219 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t dcs control panel locallossctrl (30.27) fixed to 10 s f546 localcmdloss a130 localcmdloss dwl r-type fieldbus comlossctrl (30.28) fb timeout (30.35) f528 fieldbuscom a128 fieldbuscom sdcs-...

  • Page 220

    220 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.29 ai mon4ma (analog input 4 ma fault selector) ai mon4ma (30.29) determines the reaction to an undershoot of one of the analog inputs under 4 ma / 2 v - if it is configured to this mod...

  • Page 221

    221 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.32 extalarmsel (external alarm selector) the drive sets a126 externaldi [alarmword2 (9.07) bit 9] if a binary input for an external alarm is selected and 1: 0 = notused default 1 = di1 ...

  • Page 222

    222 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 31.02 m1modeltime2 (model time 2 constant) thermal time constant for motors with fan/forced cooling if motor fan is switched off. Attention: for motors without fan set m1modeltime (31.01) ...

  • Page 223

    223 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 31.08 m1klixonsel (klixon selector) the drive trips with f506 m1overtemp [faultword1 (9.01) bit 5] if a digital input selected and the klixon is open: 0 = notused default 1 = di1 0 = fault...

  • Page 224: Group 40: Pid Controller

    224 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 34.08 dispparam2sel (select signal / parameter to be displayed in the dcs control panel row 2) index pointer to the source of the dcs control panel second display row [e.G. 114 equals armv...

  • Page 225

    225 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 40.07 pid act2 (pid controller actual input value 2 index) index pointer to the source of the pid controller actual input value 2. The format is -xxyy, with: - = negate actual input value ...

  • Page 226

    226 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 40.16 pid outmin (pid controller minimum limit output value) minimum limit of the pid controller output value in percent of the used pid controller input. Int. Scaling: 100 == 1 % type: si...

  • Page 227: Group 43: Current Control

    227 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 43: current control 43.01 unused 43.02 cursel (current reference selector) cursel (43.02) selector: 0 = curref311 curref (3.11) calculated from torque reference as armature current r...

  • Page 228: Group 44: Field Excitation

    228 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 43.10 m1armr (armature resistance) resistance of the armature circuit in m Ω . Used for the emf compensation: dt di l i r u emf a a a a a * * − − = attention: do not change the default val...

  • Page 229

    229 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 44.03 m1tifex (i-part field current controller) integral time of the field current controller. M1tifex (44.03) defines the time within the integral part of the controller achieves the same...

  • Page 230

    230 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 45.02 m1poslimctrl (positive voltage limit for field exciter) positive voltage limit for the field exciter in percent of the maximum field exciter output voltage. Example: with a 3-phase s...

  • Page 231

    231 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 50.03 m1speedfbsel (speed feedback selector) speed feedback selection: 0 = emf speed is calculated by means of the emf feedback with flux compensation, default 1 = encoder speed is measure...

  • Page 232

    232 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 50.06 speedfilttime (actual speed filter time) speed actual filter time for motspeed (1.04). There are three different filters for actual speed and speed error ( ∆ n): − speedfilttime (50....

  • Page 233: Group 51: Fieldbus

    233 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 51: fieldbus this parameter group defines the communication parameters for fieldbus adapters. The parameter names and the number of the used parameters depend on the selected fieldbu...

  • Page 234: Group 61: Winder Control

    234 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 52.03 parity (parity) defines the use of parity and stop bit(s). The same setting must be used in all online stations: 0 = reserved 1 = none1stopbit no parity bit, one stop bit 2 = none2st...

  • Page 235

    235 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 61.02 writetospdchain (winder control, write to speed chain) writetospdchain (61.02) controls the outputs of the winder blocks: 0 = notused constant 0; values of connected block outputs ar...

  • Page 236

    236 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 61.05 topbottomcmd (winder control, top / bottom command) source for the top (overwind) / bottom (underwind) command: 0 = notused no action 1 = top constant 1; top (overwind) , default 2 =...

  • Page 237

    237 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t the standard ramp will be re-configured for the winder control. Commissioning hints: for proper calculation following rules apply: − maximum motor speed (n max ) is reached with minimum di...

  • Page 238

    238 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 61.16 windctrlword (winder control, winder control word, wcw) the winder control word contains all winder depending commands and can be written to by ap or overriding control: bit name val...

  • Page 239

    239 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 0 all winder block outputs are blocked and forced to zero b3 speedrefsign 1 forward 0 reverse ----------------------------------------------------------------------------------------------...

  • Page 240

    240 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t i n v s d * * * min 60 π = d [m] diameter v [m/s] line speed n [rpm] motor speed i gear ratio (motor / load) the diameter calculation is used to calculate the actual diameter from the actu...

  • Page 241

    241 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 62.04 diametersetcmd (diameter calculation, set initial diameter value command) source for command to set the initial diameter of the coil: 0 = notused constant 0; no action, default 1 = r...

  • Page 242

    242 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 62.12 adaptkpmax (speed controller p-part adaption, maximum p-part) proportional gain of the speed controller with maximum diameter (larges coil). Int. Scaling: 100 == 1 type: i volatile: ...

  • Page 243

    243 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t dt d j t acc ω * = j mot , j gearbox , j spool = j mech = const. J coil ~ d 4 t acc [nm] torque needed for acceleration j [kg m 2 ] inertia of the complete winder dÉ / dt [1/s 2 ] angular ...

  • Page 244: Group 63: Tension Torque

    244 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 62.27 inercoilwidth (inertia compensation, coil width) width of the coil in percent of the maximum allowed coil width. Is used to adapt the coil inertia. Int. Scaling: 100 == 1 % type: i v...

  • Page 245

    245 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 63.01 tensrefin (tension reference, tension reference input) source (signal/parameter) for the tension reference input of the tension reference. The format is xxyy, with: xx = group and yy...

  • Page 246

    246 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 63.09 tensrampholdcmd (tension reference, tension ramp hold command) source to hold / release the tension ramp: 0 = reltensramp constant 0; release tension ramp, default 1 = reserved 2 = h...

  • Page 247

    247 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t the tension to torque function provides three inputs for tension references and uses them to convert tension into torque depending on the actual diameter. Commissioning hint: for proper ca...

  • Page 248

    248 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t commissioning hint: − frictat0spd (63.26) is the static friction. It can be determined by slowly increasing the torque reference until the motor starts turning. For this trial all mechanic...

  • Page 249: Group 64: Write Selection

    249 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 63.32 frictreleasecmd (friction compensation, release command) source to release / block the friction compensation: 0 = notused constant 0; block friction compensation 1 = auto depending o...

  • Page 250

    250 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 64.06 add1 (adder 1, output) output of adder 1 in percent of motnomtorque (4.23). Int. Scaling: 100 == 1 % type: i volatile: y - - - % 64.07 unused adder 2 provides two torque inputs. The ...

  • Page 251

    251 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 66: winder program control 66.01 wiprogcmd (winder program, command) selects the operation mode for the winder program: 0 = stop execution of winder blocks stopped. Speed control cha...

  • Page 252: Group 83: Ap Control

    252 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 83: ap control 83.01 adapprogcmd (ap command) selects the operation mode for ap: 0 = stop stop, ap is not running and cannot be edited, default 1 = start running, ap is running and c...

  • Page 253: Group 84: Ap

    253 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 83.04 timelevsel (time level select) selects the cycle time for ap. This setting is valid for all function blocks. 0 = off no task selected 1 = 5ms ap runs with 5 ms 2 = 20ms ap runs with ...

  • Page 254

    254 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 84.04 block1type (function block 1 type) selects the type for function block 1 [block parameter set 1 (bps1)]. Detailed description of the type can be found in chapter ‘ function blocks’ :...

  • Page 255

    255 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 84.08 block1attrib (function block 1 attribute) defines the attributes of function block 1 for all three inputs [block1in1 (84.05), block1in2 (84.06) and block1in3 (84.07)] (bps1). Block1a...

  • Page 256: Group 85: User Constants

    256 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 85: user constants 85.01 constant1 (constant 1) sets an integer constant for ap. Int. Scaling: 1 == 1 type: si volatile: n -32768 32767 0 - 85.02 constant2 (constant 2) sets an integ...

  • Page 257

    257 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 86.02 block2out (block 2 output) the value of function block 2 output [block2output (84.15)] is written to a sink (signal/parameter) by means of this index pointer [e.G. 2301 equals speedr...

  • Page 258: Group 88: Internal

    258 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 86.13 block13out (block 13 output) the value of function block 13 output [block1output (84.81)] is written to a sink (signal/parameter) by means of this index pointer [e.G. 2301 equals spe...

  • Page 259

    259 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 88.31 anybusmodtype (last connected serial communication module) internally used memory for the last attached serial communication module. This value should only be written to by: − the dc...

  • Page 260

    260 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 90.10 dsetxplus6val1 (data set x+6 value 1) data set 7 value 1 (interval: 3 ms). Int. Scaling: 1 == 1 type: i volatile: n 0 9999 0 - group 92: transmit data sets addresses addresses for th...

  • Page 261: Group 97: Measurements

    261 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 92.10 dsetxplus7val1 (data set x+7 value 1) data set 8 value 1 (interval: 3 ms). Default setting of 904 equals faultword4 (9.04). Int. Scaling: 1 == 1 type: i volatile: n 0 9999 904 - grou...

  • Page 262

    262 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 97.13 devlimpll (phase locked loop deviation limit) maximum allowed deviation of the pll controller. The current controller is blocked in case the limit is reached - see curctrlstat2 (6.04...

  • Page 263: Group 98: Option Modules

    263 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 97.25 emf actfilttime (actual emf filter time) emf actual filter time constant for emf voltactrel (1.17). Is used for the emf controller and the emf feed forward. Int. Scaling: 1 == 1 ms t...

  • Page 264

    264 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 98.03 dio extmodule1 (digital extension module 1) first rdio-xx extension module interface selection. Dio extmodule1 (98.03) releases di9, di10, di11, do9 and do10. The module can be conne...

  • Page 265

    265 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 98.04 dio extmodule2 (digital extension module 2) second rdio-xx extension module interface selection. Dio extmodule2 (98.04) releases di12, di13, di14, do11 and do12. The module can be co...

  • Page 266

    266 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 98.06 aio extmodule (analog extension module) raio-xx extension module interface selection. Aio extmodule (98.06) releases ai5, ai6, ao3 and ao4. The module can be connected in option slot...

  • Page 267: Group 99: Start-Up Data

    267 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 99: start-up data 99.01 language (language) select language: 0 = english default 1 = reserved 2 = deutsch 3 = italiano 4 = español 5 = reserved 6 = reserved 7 = français int. Scaling...

  • Page 268

    268 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 99.07 applrestore (application restore) setting applrestore (99.07) = yes starts the loading / storing of the macro (preset parameter set) selected by means of applmacro (99.08). Applresto...

  • Page 269

    269 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 99.12 m1usedfextype (used field exciter type) used field exciter type: 0 = notused no field exciter connected 1 = onboard integrated 1-q field exciter, default if the fex type is changed, ...

  • Page 270: Dcs Control Panel

    270 dcs550 panel operation 3adw000379r0501 dcs550 manual e e dcs control panel chapter overview this chapter describes the handling of the dcs control panel. Start-up the commissioning configures the drive and sets parameters that define how the drive operates and communicates. Depending on the cont...

  • Page 271: 3.7

    271 dcs550 panel operation 3adw000379r0501 dcs550 manual e e general display features soft key functions: the text displayed just above each key defines the soft key functions. Display contrast: to adjust display contrast, simultaneously press the menu key and up or down, as appropriate. Output mode...

  • Page 272: Assistants

    272 dcs550 panel operation 3adw000379r0501 dcs550 manual e e modify the speed reference via the dcs control panel when in local control (loc). Note: the start / stop buttons, shaft direction (dir) and reference functions are only valid in local control (loc). Other modes below the output mode, the d...

  • Page 273: 60 V

    273 dcs550 panel operation 3adw000379r0501 dcs550 manual e e note: the current parameter value appears below the highlighted parameter. 4. Press up/down to step to the desired parameter value. Note: to get the parameter default value press up/down simultaneously. 5. Press save to store the modified ...

  • Page 274

    274 dcs550 panel operation 3adw000379r0501 dcs550 manual e e during the autotuning the main contactor and the field contactor - if existing - will be closed, the ramp is bypassed and torque respectively current limits are valid. The speed controller is tuned by means of speed bursts up to base speed...

  • Page 275

    275 dcs550 panel operation 3adw000379r0501 dcs550 manual e e 3. Choose the desired setting, and then press sel or ok to store the setting or press cancel to leave without modifications. 4. Press exit to step back to the main menu. Note: to get the clock visible on the lcd display at least one change...

  • Page 276: Fault Tracing

    276 fault tracing 3adw000379r0501 dcs550 manual e e fault tracing chapter overview this chapter describes the protections and fault tracing of the drive. Fault modes depending on the trip level of the fault, the drive reacts differently. The drive’s reaction to a fault with trip level 1 and 2 is fix...

  • Page 277

    277 fault tracing 3adw000379r0501 dcs550 manual e e 5. A111 mainslowvolt is set as long as the mains voltage recovers, before powrdowntime (30.24) is elapsed. Otherwise, f512 mainslowvolt is generated. If the mains voltage returns before powrdowntime (30.24) is elapsed and the overriding control kee...

  • Page 278

    278 fault tracing 3adw000379r0501 dcs550 manual e e communication loss the communication to several devices is supervised. Choose the reaction to a communication loss by means of locallossctrl (30.27) or comlossctrl (30.28): overview local and communication loss: device loss control time out related...

  • Page 279: Motor Protection

    279 fault tracing 3adw000379r0501 dcs550 manual e e analog input monitor in case the analog input is set to 2 v to 10 v or 4 ma to 20 ma respectively it is possible to check for wire breakage by means of ai mon4ma (30.29). In case the threshold is undershooting one of the following actions will take...

  • Page 280

    280 fault tracing 3adw000379r0501 dcs550 manual e e calculates the temperature rise of the motor. This is because the motor will reach its end temperature after the specified time when starting to run the cold motor (40°c) with nominal current. This time is about four times the motor thermal time co...

  • Page 281

    281 fault tracing 3adw000379r0501 dcs550 manual e e motor load curve using formula (1) we can calculate the correct value for τ , when starting with a cold motor. With: − = Φ = − τ t motn act trip e i i 1 * ) 04 . 31 ( 2 2 2 follows: s n s i i n t act motn 122 7 . 1 0 . 1 * 06 . 1 1 l 60 * ) 04 . 31...

  • Page 282

    282 fault tracing 3adw000379r0501 dcs550 manual e e the overload phase is calculated using m1loadcurmax (31.10) and m1ovrloadtime (31.11). The recovery phase is calculated using m1recoverytime (31.12). In order not to overload the motor, the i 2 t-areas of overload phase and recovery phase have to b...

  • Page 283

    283 fault tracing 3adw000379r0501 dcs550 manual e e − current near discontinuous level will create values of about 300 % * convcuractrel (1.15) if a thyristor is not fired. − high inductive loads will create values of about 90% * convcuractrel (1.15) if a thyristor is not fired. Commissioning hint: ...

  • Page 284

    284 fault tracing 3adw000379r0501 dcs550 manual e e 1. The drive is immediately tripped with f522 speedfb 2. The speed feedback is switched to emf and the drive is stopped according to e stopramp (22.11), then f522 speedfb is set 3. The speed feedback is switched to emf and a125 speedfb is set in ca...

  • Page 285

    285 fault tracing 3adw000379r0501 dcs550 manual e e display of status, fault messages and error codes categories of signals and display options a seven-segment display (h2500) is located on the control board sdcs-con-f and it shows the state of drive: the seven-segment display shows the messages in ...

  • Page 286: Fault Signals (F)

    286 fault tracing 3adw000379r0501 dcs550 manual e e general messages general messages will only be indicated on the seven-segment display of the sdcs-con-f. 7-segment display text on dcs control panel and dwl definition remark 8 not available firmware is not running 1 . Not available firmware is run...

  • Page 287

    287 fault tracing 3adw000379r0501 dcs550 manual e e the fault signals will switch the drive off completely or partly depending on its trip level. Trip level 1: − main contactor is switched off immediately − fan contactor is switched off immediately trip level 2: − main contactor is switched off imme...

  • Page 288

    288 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level f501 501 auxundervolt auxiliary undervoltage: the auxiliary voltage is too low while the drive is in operation. If resetting fails...

  • Page 289

    289 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level − connector x12 on sdcs-con-f − connector x12 and x22 on sdcs-pin-f − if typecode (97.01) and s maxbridgetemp (97.04) are set prop...

  • Page 290

    290 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level given and the measured mains voltage is too low for more than 500 ms a111 mainslowvolt [alarmword1 (9.06) bit 10] is set. It the p...

  • Page 291

    291 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level − analog tacho: tacho itself, tacho polarity and voltage, alignment, cabling, coupling, mechanical disturbances, jumper s1 on sdcs...

  • Page 292

    292 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level − m1ovrspeed (30.16) − parameter settings of group 24 (speed control: speed controller) − scaling of speed controller loop [speeds...

  • Page 293

    293 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level from either flash or memory card failed (checksum fault). Check: − one or both parameter sets (user1 and / or user2) have not been...

  • Page 294: Alarm Signals (A)

    294 fault tracing 3adw000379r0501 dcs550 manual e e alarm signals (a) an alarm is a message, that a condition occurred, which may lead to a dangerous situation. It is displayed and written into the fault logger. However, the cause for the alarm can inhibit the drive from continuing with normal opera...

  • Page 295

    295 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level a101 101 off2viadi off2 (emergency off / coast stop) pending via digital input - start inhibition: there is no problem with the d...

  • Page 296

    296 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level a107 107 m1overload motor calculated overload: check: m1alarmlimload (31.03) 9.06, bit 6 always 2 a108 108 motcurreduce motor cur...

  • Page 297

    297 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level armcurripple one or several thyristors may carry no current. Check: − curripplesel (30.18), curripplelim (30.19) − for too high g...

  • Page 298

    298 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level usually slower than the one of the drive). Check: − comlossctrl (30.28), fb timeout (30.35), commmodule (98.02) − parameter setti...

  • Page 299

    299 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level parupdwnload the checksum verification failed during up- or download of parameters. Please try again. Two or more parameter set a...

  • Page 300

    300 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level bit 13 a304 304 apalarm4 user defined alarm by ap 9.08, bit 14 always 4 a305 305 apalarm5 user defined alarm by ap 9.08, bit 15 a...

  • Page 301: Notices

    301 fault tracing 3adw000379r0501 dcs550 manual e e notices a notice is a message to inform the user about a specific occurrence which happened to the drive. Text on dcs control panel definition / action 718 powerup energize electronics: the auxiliary voltage for the drives electronics is switched o...

  • Page 302

    302 appendix a: quick start-up diagrams 3adw000379r0501 dcs550 manual e e appendix a: quick start-up diagrams drive configuration with reduced components x 96 : d o8 1 2 x 52 : 1 2 3 u 1 w 1 v1 pe k1 k 20 k 21 k 20 k1 x 9 6 :1 x 96: 2 l1 l2 l3 52 5v , 50/ 6 0h z f1 m 1~ k 21 c 1 d 1 a it a c a i1 a ...

  • Page 303

    303 appendix a: quick start-up diagrams 3adw000379r0501 dcs550 manual e e terminal locations x2 x1 x3 x4 x5 1 1 1 1 1 s5 1 5 6 9 s3 s2 s4 1 2 1 2 1 2 1 2 d 210 0 1 d 200 1 d2001 d1000 1 30 1 2 1 2 s1 1 3 4 2 1 2 3 10 11 12 1 7 8 2 1 3 4 2 1 2 3 7 8 9 x12: sdcs-pin-f x13: sdcs-pin-f x34: drivewindow ...

  • Page 304: I/o Connections

    304 appendix a: quick start-up diagrams 3adw000379r0501 dcs550 manual e e i/o connections resolution [bit] in- / output values hardware scaling by common mode range remarks 15 + sign ±90 v, ..., 270 v firmware ±15 v ±30 v, ..., 90 v ±8 v, ..., 30 v 15 + sign ± 10 firmware ±15 v 15 + sign ± 10 firmwa...

  • Page 305

    305 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e appendix b: firmware structure diagrams 11. 12 11. 06 a cw 1 b 6 a nalog t ac ho r ef 1s el s peedr ef e x t1 2. 17 speedr efu sed 2. 18 23. 15 m1 t ac ha dj us t m1 t ac ho v ol t1000 s peedr ef 3 s peedr ef 4 2. 02 t or ...

  • Page 306

    306 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e 0 0 1 1 1 1 1 1 1 0 0 7. 04 20. 19 20. 13 m 1cur lim b rdg2 m in t or qus edm ax s el t or qm ax 2005 a i1 , … , a i6 t or qus edm ax t or qus edm in l im 6 6 t or qlim a c t t or qref a 2501 ai 1 …ai 6 t or qref a s el + ...

  • Page 307

    307 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e f ie ld c ur rent m eas ur em ent m ot 1f ldc ur r el m ot 1f ldc ur 1. 29 1. 30 m ot or 1 f iel d c ur rent c ont rol ler m 1 kp fe x m 1 ti fe x f ld cu rre fm 1 in te rnal s c al ing : i fnom = = 10000 m1 p o s l im ct ...

  • Page 308

    308 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e abb d ri ve p ro fi le c o n tr o l w in d erct rl w o rd ( wc w) b it 0 r e s er ve d b it 1 r e s er ve d bi t2 w rit e t o s p d bi t3 w in d un win d bi t4 t o p b o tt o m bi t5 w in d e ro n bi t6 st ar tp id b it 7 ...

  • Page 309

    309 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e appendix c: index of signals and parameters index of signals and parameters (alphabetic order) 2 nd lastfault 180 3 rd lastfault 180 accactadjust 136, 242 accactin 242 accfilttime 242, 244 acctime1 207 acctime2 208 acc...

  • Page 310

    310 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e bridgetemp 158, 276 com8swversion 299 comlossctrl 78, 219, 278, 291, 297 comm rate 98, 104 commandsel 74, 88, 89, 92, 93, 95, 96, 98, 102, 104, 106, 151, 181, 271, 291 commmodule 88, 92, 95, 98, 102, 104, 105, 263, 289...

  • Page 311

    311 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e do4index 196 do8bitno 197 do8index 82, 196 dp mode 106 drivestat 75, 172 dsetxplus1val1 90, 92, 95, 98, 102, 104, 106, 260 dsetxplus1val2 90, 92, 95, 98, 103, 104, 106, 260 dsetxplus1val3 90, 103, 108, 260 dsetxplus2va...

  • Page 312

    312 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e inertiacomp 137, 244 input 1 99, 105 input 2 99, 105 input 3 99, 105 input 4 99, 105 input i/o par 9 93, 96 input instance 93, 96 ip address 1 99, 104 ip address 2 99, 104 ip address 3 99, 104 jog1 80, 186 jog2 80, 186...

  • Page 313

    313 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e off1mode 75, 78, 205 off2 80, 183, 295 offsetidc 262 onoff1 74, 80, 185 output 1 99, 105 output 2 99, 105 output 3 99, 105 output 4 99, 105 output i/o par 1 93, 96 output instance 92, 93, 96 par2select 80, 213 parappls...

  • Page 314

    314 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e stalltime 215, 284, 291 stalltorq 215, 284, 291 startstop 74, 80, 185 stationnumber 102, 233 stop function 92, 93, 95, 96, 99, 105 stopmode 75, 78, 205 string1 123, 256 string2 123, 256 string3 123, 256 string4 123, 25...

  • Page 315

    315 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e wipasscode 251 wiprogcmd 132, 151, 251 wiusermode 251 writetospdchain 132, 235 zerocurtimeout 262, 278, 293.

  • Page 316

    *379r0501a4050000* *379r0501a4050000* ident . N o. : 3a d w 000 379 r0 5 01 r ev e 01_20 14 abb automation products wallstadter-straße 59 68526 ladenburg • germany tel: +49 (0) 6203-71-0 fax: +49 (0) 6203-71-76 09 www.Abb.Com/motors&drives – compact – robust design – adaptive and winder program – hi...