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ABB DCS880 H1 Hardware Manual - Cooling Fans

Manual is about: Drives (20 ... 5200 A)

Summary of DCS880 H1

  • Page 1

    Abb dcs880 hardware manual dcs880 drives (20 ... 5200 a).

  • Page 2: Dcs880 Drive Manuals

    Dcs880 drive manuals list of manuals language publication number e d i es f cn ru general dcs880 quick guide 3adw000480 x safety instructions all languages 3adw000481 x x x x x x x dcs880 documentation pack dcs880 cd download x dcs880 units dcs880 flyer 3adw000475 x x x dcs880 technical catalog 3adw...

  • Page 3: Hardware Manual

    3adw000462r0301 dcs880 hardware manual e c dcs880 drives 20 ... 5200 a hardware manual code: effective: supersedes: 3adw000462r0301 rev c 01.2018 06.2017 2018 abb automation products gmbh. All rights reserved..

  • Page 4: Table of Contents

    Table of contents 4 3adw000462r0301 dcs880 hardware manual e c table of contents dcs880 drive manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 table of contents safety instructions what this chapter conta...

  • Page 5

    Table of contents 5 3adw000462r0301 dcs880 hardware manual e c mounting the h8 power unit inside an enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 planning the electrical installation chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6

    Table of contents 6 3adw000462r0301 dcs880 hardware manual e c maintenance chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7

    Table of contents 7 3adw000462r0301 dcs880 hardware manual e c dimensions and weights size h1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 size h2. . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 8: Safety Instructions

    Safety instructions 8 3adw000462r0301 dcs880 hardware manual e c safety instructions what this chapter contains this chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur...

  • Page 9

    Safety instructions 9 3adw000462r0301 dcs880 hardware manual e c installation andmaintenance work these warnings are intended for all who work on the drive, motor cable or motor. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. Warning - only qualified ele...

  • Page 10

    Safety instructions 10 3adw000462r0301 dcs880 hardware manual e c grounding these instructions are intended for all who are responsible for the grounding of the drive. Incorrect grounding can cause physical injury, death and/or equipment malfunction and increase electromagnetic interference. Warning...

  • Page 11: Mechanical Installation

    Safety instructions 11 3adw000462r0301 dcs880 hardware manual e c printed circuit boards and fiber optic cables these instructions are intended for all who handle the circuit boards and fiber optic cables. Ignoring the following instructions can cause damage to the equipment. Warning - the printed c...

  • Page 12: Operation

    Safety instructions 12 3adw000462r0301 dcs880 hardware manual e c operation these warnings are intended for all who plan the operation of the drive or operate the drive. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. Warning - before adjusting the drive ...

  • Page 13: The Dcs880

    The dcs880 13 3adw000462r0301 dcs880 hardware manual e c the dcs880 chapter overview this chapter describes briefly the operating principle and construction of the converter modules in short. The dcs880 converter modules the dcs880-s size h1 ... H8 are intended for controlling dc motors. Size h1 ......

  • Page 14: Type Code

    The dcs880 14 3adw000462r0301 dcs880 hardware manual e c type code the type code contains information on the specification and configuration of the drive. The first digits from left show the basic configuration (e.G. Dcs880-s01-2000). The optional selections are given thereafter on the name plate by...

  • Page 15: Plus Codes

    The dcs880 15 3adw000462r0301 dcs880 hardware manual e c plus codes option option code description acs-ap-i standard built-in no acs-ap-i 0j404 no control panel acs-ap-w +j429 bluetooth panel dpi-h01 +j428 daisy-chain option fdna-01 +k451 fieldbus devicenet fpba-01 +k454 fieldbus profibus fcan-01 +k...

  • Page 16: Main Circuit and Control

    The dcs880 16 3adw000462r0301 dcs880 hardware manual e c main circuit and control armature converter dcs880 h1 ... H4 400 v and 525 v units with onboard field exciter 600 v units are always without onboard field exciter l1 k1 t2 q1 f2 f3 t3 f1 k3 m sb_880_008_h1-h8_ d.A i m dcs880-s0x h1 ... H4 525 ...

  • Page 17

    The dcs880 17 3adw000462r0301 dcs880 hardware manual e c armature converter dcs880 h5 h5 units with optional internal field exciter l1 k1 t2 q1 f2 f3 t3 f1 k3 m sb_880_008_h1-h8_ d.A i m 525 v fex-425-int l3 l3 525 v dcs880-s0x h5 pin-h01 k5 230 v x99 max. 500 v e t dr iv e c omposer en tr y / pr o ...

  • Page 18

    The dcs880 18 3adw000462r0301 dcs880 hardware manual e c armature converter dcs880 h6 l1 k1 t2 q1 f2 f3 t3 f1 k3 m sb_880_008_h1-h8_ d.A i m l3 500 v po w -h01 pin-h51 pin-h41 pin-h41 dcs880-s0x h6 fex-425-int c l3 f3.1 (f301 - f303) xs23 xs13 xs23 6 90 v k5 230 v e t dr iv e c omposer en tr y / pr ...

  • Page 19

    The dcs880 19 3adw000462r0301 dcs880 hardware manual e c armature converter dcs880 h7 and h8 power unit control unit l1 k1 t2 q1 f2 f3 t3 f1 k3 m sb_880_008_h1-h8_ d.A i m l3 500 v po w -h01 opl-h01 dcs880-s0x h7 and h8 xc 1 2 xs13 x38 po w -h01 x38 x38 pin-h41 xs13 xs23 pin-h41 xs13 xs23 xc 1 2 pin...

  • Page 20: Mechanical Installation

    Mechanical installation 20 3adw000462r0301 dcs880 hardware manual e c mechanical installation chapter overview this chapter describes the mechanical installation of the dcs880. Unpacking the unit - open the box, - take out shock dampers, - separate manual and accessories. Attention: do not lift the ...

  • Page 21

    Mechanical installation 21 3adw000462r0301 dcs880 hardware manual e c see an example nameplate below. Ser. No. 0025421a 1729 4264 1729 = production year 2017 and week 29. U1 iec rated input voltage according to iec. U2 iec rated output voltage according to iec. U1 ul rated input voltage according to...

  • Page 22: Before Installation

    Mechanical installation 22 3adw000462r0301 dcs880 hardware manual e c before installation install the drive in an upright position with the cooling section facing a wall. Check the installation site according to the requirements below. Refer to chapter dimensions and weights for frame details. Requi...

  • Page 23

    Mechanical installation 23 3adw000462r0301 dcs880 hardware manual e c recommended air entry / exit sizes in case of filters (ip22) terminal options for converter modules size h1 ... H5 there are different options to protect and connect the terminals of converter modules size h1 ... H5. Connection of...

  • Page 24

    Mechanical installation 24 3adw000462r0301 dcs880 hardware manual e c terminal cover according to vbg 4 regulations for converter modules size h1 - h4 shrouds for protection against contact are provided. Mount the h1, h2 cover using the existing lateral pins and than swing it down to snap it into th...

  • Page 25

    Mechanical installation 25 3adw000462r0301 dcs880 hardware manual e c mounting the converter module h5 inside an enclosure cooling air inlet the cooling fan blows the air out of the front, right and left side of the converter module. View from: right side front side left side free space around the c...

  • Page 26

    Mechanical installation 26 3adw000462r0301 dcs880 hardware manual e c mounting the h7 power unit inside an enclosure cooling air inlet the cooling fan takes the air from the back, left, right side and from the bottom of the converter module. View from: free space around the converter module optimum ...

  • Page 27

    Mechanical installation 27 3adw000462r0301 dcs880 hardware manual e c mounting the h8 power unit inside an enclosure cooling air inlet the cooling fan takes the air from the back, left, right side and from the bottom of the converter module. View from: free space around the converter module do not p...

  • Page 28: Chapter Overview

    Planning the electrical installation 28 3adw000462r0301 dcs880 hardware manual e c planning the electrical installation chapter overview this chapter contains the instructions that must be followed when selecting the motor, cables, protections, cable routing and way of operation for the drive system...

  • Page 29

    Planning the electrical installation 29 3adw000462r0301 dcs880 hardware manual e c configuration c if a dedicated transformer / isolation transformer is used, it is possible to comply with certain connecting conditions per configuration b without using an additional line reactor. The condition descr...

  • Page 30

    Planning the electrical installation 30 3adw000462r0301 dcs880 hardware manual e c line reactors (l 1 ) selection with forced cooling (1 m/s) on request line reactors (details see chapter line reactors iec ) size dcs type line reaktor design line reaktor design 400 v... 690 v (u k = 1 %) fig. (u k =...

  • Page 31

    Planning the electrical installation 31 3adw000462r0301 dcs880 hardware manual e c semiconductor fuses (f1) aspects of fusing for the armature and field circuit of dc drives. Unit configuration protection elements such as fuses or overcurrent trip circuits are required in all cases to protect agains...

  • Page 32

    Planning the electrical installation 32 3adw000462r0301 dcs880 hardware manual e c conclusion for the field circuit basically, similar conditions apply for both field and armature circuit. Depending on the converter used (half-controlled bridge, fully controlled bridge), some of the fault sources ma...

  • Page 33

    Planning the electrical installation 33 3adw000462r0301 dcs880 hardware manual e c no fuse holder is available; attach the fuses directly to the busbar. Fuses and fuse holders for armature circuit (details see chapter fuses and fuse holders iec ) fuses (f3.X) and fuse holders for field circuit depen...

  • Page 34

    Planning the electrical installation 34 3adw000462r0301 dcs880 hardware manual e c single-phase autotransformer (t3) for field circuit (adapt voltage) the field converters insulation voltage is higher than its rated voltage (see chapter accessories ). This provides the possibility in systems with mo...

  • Page 35

    Planning the electrical installation 35 3adw000462r0301 dcs880 hardware manual e c line reactors for single- and 3-phase connection of field converters field converters dcf803-0016, fex-425-int and dcf803-0035 need additional external line reactors. Field converters dcf803-0050, dcf804-0050, dcf803-...

  • Page 36

    Planning the electrical installation 36 3adw000462r0301 dcs880 hardware manual e c emc filters (e1) filter in a grounded line (earthed tn or tt network) the filters are suitable for grounded lines only, for example in public european 400 v ac lines. According to en 61800-3 filters are not needed in ...

  • Page 37

    Planning the electrical installation 37 3adw000462r0301 dcs880 hardware manual e c emc filters further information is available in the technical guide : the paragraphs below describe selection of the electri- cal components in conformity with the emc guideline. The aim of the emc guideline is, asÂ...

  • Page 38

    Planning the electrical installation 38 3adw000462r0301 dcs880 hardware manual e c for compliance with the protection objectives of the german emc act (emvg) in systems and machines, the following emc standards must be satisfied: for emitted interference, the following apply: en 61000-6-3 specialise...

  • Page 39

    Planning the electrical installation 39 3adw000462r0301 dcs880 hardware manual e c converters size h1 ... H4 configuration using an onboard field exciter wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Pe k1 klixon k21 k20 k1 t2 690 v 6...

  • Page 40

    Planning the electrical installation 40 3adw000462r0301 dcs880 hardware manual e c converters size h5 configuration using fex-425-int field exciter wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters fex-425-int are equippe...

  • Page 41

    Planning the electrical installation 41 3adw000462r0301 dcs880 hardware manual e c converters size h6 configuration using a fex-425-int field exciter wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters fex-425-int are equip...

  • Page 42: Dcf803, Dcf804

    Planning the electrical installation 42 3adw000462r0301 dcs880 hardware manual e c converters size h1 ... H6 configuration using external field exciters dcf803, dcf804 wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters dcf...

  • Page 43: Dcf803, Dcf804

    Planning the electrical installation 43 3adw000462r0301 dcs880 hardware manual e c converters size h7 and h8 configuration using external field exciters dcf803, dcf804 wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters dcf...

  • Page 44

    Planning the electrical installation 44 3adw000462r0301 dcs880 hardware manual e c start, stop and e-stop control the relay logic is splitted into four parts: 1: generation of the on / off and start / stop commands: the commands represented by k20 and k21 (latching interface relays) can also be gene...

  • Page 45: Cooling Fans

    Planning the electrical installation 45 3adw000462r0301 dcs880 hardware manual e c cooling fans fan assignment for dcs880 converter type size configuration fan type airflow built in [m³/h] dcs880-s0b-0045-04/05 ... Dcs880-s0b-00100-04/05 h1 1 1 x 3110ul 57 dcs880-s0b-0135-04/05 ... Dcs880-s0b-0300-0...

  • Page 46

    Planning the electrical installation 46 3adw000462r0301 dcs880 hardware manual e c fan data for dcs880 (h1 ... H4) fan connection for dcs880 (h1 ... H4) fan 3110ul afb122 w2e200 w2e200 w2e250 w2e250 r a ted volt a ge [v ac ] 24 v intern 24 v intern 230; 1 ~ 115; 1 ~ 115; 1 ~ 230; 1 ~ toler a nce [%]...

  • Page 47

    Planning the electrical installation 47 3adw000462r0301 dcs880 hardware manual e c fan data for dcs880 (h5 ... H8) the fan needs an input voltage of 400 v ac at 50 hz. For 460 v ac / 500 v ac use autotransformer (t8). The fan needs an input voltage of 460 v ac at 60 hz. For 500 v ac use autotransfor...

  • Page 48

    Planning the electrical installation 48 3adw000462r0301 dcs880 hardware manual e c monitoring the dcs880 power section the power part of converters size h1 ... H6 is monitored by means of a galvanic isolated ptc thermistor. The ptc is installed on the heat sink in an isolated configuration. The ptc'...

  • Page 49

    Planning the electrical installation 49 3adw000462r0301 dcs880 hardware manual e c cross-sectional areas - tightening torques recommended cross-sectional area to dinvde 0276-1000 and dinvde 0100-540 (pe) trefoil arrangement, up to 50°c ambient temperature. Armature: reduced ambient temperature 40°c....

  • Page 50

    Planning the electrical installation 50 3adw000462r0301 dcs880 hardware manual e c selecting the control cables a double shielded twisted pair cable, e.G. Jamak by nk cables, finland must be used for analog signals and pulse encoder signals. Employ one individually shielded pair for each signal. Do ...

  • Page 51

    Planning the electrical installation 51 3adw000462r0301 dcs880 hardware manual e c connection of a motor temperature sensor to the drive i/o warning iec 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either nonc...

  • Page 52: Electrical Installation

    Electrical installation 52 3adw000462r0301 dcs880 hardware manual e c electrical installation chapter overview this chapter describes the electrical installation procedure of the dcs880. Warning a qualified electrician may only carry out the work described in this chapter. Follow the safety instruct...

  • Page 53: It (Ungrounded) Systems

    Electrical installation 53 3adw000462r0301 dcs880 hardware manual e c it (ungrounded) systems don’t use emc filters in it systems. The screen winding of existing dedicated transformers must be grounded. For installation without low voltage switch (e.G. Contactor, air-circuit-breaker) use an overvolt...

  • Page 54

    Electrical installation 54 3adw000462r0301 dcs880 hardware manual e c location f-type adapters and interfaces connect the signal cables as described below. Tighten the screws to secure the extension modules and the memory unit. Fieldbus adapters i/o extension modules x200: dcslink x13: control panel...

  • Page 55

    Electrical installation 55 3adw000462r0301 dcs880 hardware manual e c fea i/o extension adapter configuration fea-03 fea-03 fea-03 fea-03 v1t v1r v1t v1r v1t v1r v1r v1t fdco v1r v1t v1r v1t fdco bg_880_003_fea_c.Ai drive drive.

  • Page 56: Pulse Encoder Connection

    Electrical installation 56 3adw000462r0301 dcs880 hardware manual e c pulse encoder connection onboard encoder interface (xenc on sdcs-con-h01) on the sdcs-con-h01 it is possible to select the supply voltage using jumper j4d. The wiring is shown in the figure below. Commissioning hint : if the drive...

  • Page 57

    Electrical installation 57 3adw000462r0301 dcs880 hardware manual e c pulse encoder connection principles two different encoder connections are available. 1. Differential connection; only pulse encoders generating voltage signals can be used. 2. Single-ended (push pull) connection; only pulse encode...

  • Page 58

    Electrical installation 58 3adw000462r0301 dcs880 hardware manual e c the maximum distance between pulse encoder and sdcs-con-h01 dependents on the voltage drop of the connecting lines and on the output and input configuration of the used components. Use cables according to the table below. Use twis...

  • Page 59: Routing The Cables

    Electrical installation 59 3adw000462r0301 dcs880 hardware manual e c connecting the signal and control cables used screened cables for digital signals, which are longer than 3 m and for all analog signals. Connect each screen at both ends by metal clamps or comparable means directly on clean metal ...

  • Page 60: Dcslink Wiring

    Electrical installation 60 3adw000462r0301 dcs880 hardware manual e c dcslink wiring the dcslink is a 500 kbaud serial communication between drives and drives to field exciters. It is based on can hardware and using twisted cables. The topology is a bus system. Switched off nodes can remain in the b...

  • Page 61

    Electrical installation 61 3adw000462r0301 dcs880 hardware manual e c example of two dcs880 converters, one as armature converter, the other one as large field exciter. Example of two dcs880 h5, h6 converters with fex-425-int internal field supply. The connection of isolated gndb between two or more...

  • Page 62

    Electrical installation 62 3adw000462r0301 dcs880 hardware manual e c example of one dcs880 converter plus external field supply. Cable length the cable length influences the maximum baudrate. The bus is designed for a total cable length up to 100 meters. Larger distances on request. Baudrate max. C...

  • Page 63

    Electrical installation 63 3adw000462r0301 dcs880 hardware manual e c connecting a control unit at h7 and h8 power units during installation the control unit needs to be connected with the power unit using fiber optic cables. For a standard drive connect the fiber optic cables from the sdcs-dsl-h1x ...

  • Page 64: Installation Checklist

    Installation checklist 64 3adw000462r0301 dcs880 hardware manual e c installation checklist check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the safety instructions on the first pages of this manual befor...

  • Page 65: Maintenance

    Maintenance 65 3adw000462r0301 dcs880 hardware manual e c maintenance chapter overview this chapter contains preventive maintenance instructions. For more information see dcs880 service manual . Safety warning read the safety instructions on the first pages of this manual before performing any maint...

  • Page 66: Technical Data

    Technical data 66 3adw000462r0301 dcs880 hardware manual e c technical data chapter overview the technical data contain the technical specifications of the converter, e.G. The ratings, sizes and technical requirements, provisions for fulfilling the requirements for ce and other markings and warranty...

  • Page 67

    Technical data 67 3adw000462r0301 dcs880 hardware manual e c regulatory compliance the converter module and enclosed converter components are designed for use in industrial environments. In eea countries, the components fulfil the requirements of the eu directives, see table below: effect of site el...

  • Page 68

    Technical data 68 3adw000462r0301 dcs880 hardware manual e c current ratings - iec regenerative converters (s02) this unit type can be used as large field exciter. Do not forget the sdcs-dsl-h1x (+s199). A 10 % current de-rating is strongly recommended. 1190 a dc for 35°c and 1140 a dc for 40°c ambi...

  • Page 69

    Technical data 69 3adw000462r0301 dcs880 hardware manual e c current ratings - iec non regenerative converters (s01) see the current ratings including several standard duty cycles for the dcs880 with 50 hz and 60 hz supplies below. The current ratings are based on an ambient temperature of maximum 4...

  • Page 70

    Technical data 70 3adw000462r0301 dcs880 hardware manual e c control board sdcs-con-h01 (h1 ... H8) the control circuit terminals are common for all sizes h1 … h8. Location of the control circuit board sdcs-con-h01 the sdcs-con-h01 is mounted on an electronic tray. The electronic tray is attached in...

  • Page 71

    Technical data 71 3adw000462r0301 dcs880 hardware manual e c intermediate cover.

  • Page 72

    Technical data 72 3adw000462r0301 dcs880 hardware manual e c control circuit terminal layout internal 24 v dc used external 24 v dc used relay driver 2k +24 v dc +3.3 v dc max. +24 v dc do di 100n diognd 2k +3.3 v dc max. +24 v dc di1 - di5 and dil di 100n dicom 2k +3.3 v dc max. +24 v dc di6 di 100...

  • Page 73

    Technical data 73 3adw000462r0301 dcs880 hardware manual e c xai: reference voltages and analog inputs xao: analog outputs xd2d: drive-to-drive link the drive-to-drive link is a daisy-chained rs-485 transmission line that allows basic master-follower communication with one master and multiple follow...

  • Page 74

    Technical data 74 3adw000462r0301 dcs880 hardware manual e c use double shielded twisted-pair cable ( 100 , for example, profibus compatible cable) for the wiring. For best immunity, high quality cable is recommended. Keep the cable as short as possible. The maximum complete length of the link is 50...

  • Page 75

    Technical data 75 3adw000462r0301 dcs880 hardware manual e c xdio: digital inputs / outputs xdi: digital inputs xenc: encoder xtac: analog tacho dio1 maximum wire size 2.5 mm 2 as input: +24 v dc logic levels: low dc , high > 15 v dc r in = 2 k filter: 0.25 ms as output: total output current from +2...

  • Page 76

    Technical data 76 3adw000462r0301 dcs880 hardware manual e c xsmc: mains contactor xsto: safe torque off x205 memory unit connection the drive is equipped with a memory unit that is plugged into x205 on the sdcs-con-h01. The memory unit contains the firmware, the parameters and the application progr...

  • Page 77

    Technical data 77 3adw000462r0301 dcs880 hardware manual e c replacing the memory unit make sure, that the auxiliary power is off. Unscrew the memory unit and pull it out. Replace the memory unit in reverse order. Additional terminals – use connectors slot1 … slot3 for f-type i/o extension modules a...

  • Page 78

    Technical data 78 3adw000462r0301 dcs880 hardware manual e c ground isolation diagram switch j6 settings: open the ground (dicom) of digital inputs di1 … di5 and dil is separated from the ground (diognd) of digital inputs / outputs dio1, dio2 and di6. The insulation voltage between them is 50 v. Clo...

  • Page 79

    Technical data 79 3adw000462r0301 dcs880 hardware manual e c jumpers and switches jumper / switch description positions j1 (ai1) determines whether analog input ai1 is used as a current or voltage input current (i) voltage (u), default j2 (ai2) determines whether analog input ai2 is used as a curren...

  • Page 80: Ddcs Interface Configuration

    Technical data 80 3adw000462r0301 dcs880 hardware manual e c ddcs interface configuration ch0 drivebus or module bus connection to advant controller (star) . . . Txd rxd txd rxd txd rxd ndbu-95 0, 1, 2 ... ...8 txd rxd . . . Txd rxd fdco-0x fdco-0x fdco-0x ch b txd rxd ch a txd rxd ch b txd rxd ch a...

  • Page 81

    Technical data 81 3adw000462r0301 dcs880 hardware manual e c ddcs branching unit ndbu-95 the ndbu-95 is used to implement star topology for ddcs communication. This allows a drive to fail or become unpowered without disabling the complete communication. The ndbu-95 receives messages from the master ...

  • Page 82

    Technical data 82 3adw000462r0301 dcs880 hardware manual e c dcslink board sdcs-dsl-h1x (h1 ... H8) the sdcs-dsl-h1x provides communication between drives. The communication hardware and protocol is based on can bus. This communication will be used for drive-to-drive communication (e.G. Master-follo...

  • Page 83: Term

    Technical data 83 3adw000462r0301 dcs880 hardware manual e c daisy chain dpi-h01 kit (h1 ... H8) daisy chain adapters are used to connect several drives to one control panel or to a pc via a control panel. Maximum of 32 nodes are possible. The control panel / pc is the master, while the drives equip...

  • Page 84

    Technical data 84 3adw000462r0301 dcs880 hardware manual e c installation chaining a control panel this figure shows how to chain a control panel to several units: 1. Inset the four stand offs into the intermediate cover. 2. Connect the patch cable between x13 on the sdcs-con-h01 and x13 on the sdcs...

  • Page 85

    Technical data 85 3adw000462r0301 dcs880 hardware manual e c chaining a pc via a control panel this figure shows how to chain a pc via a control panel to several units. Note: when a control panel is used for a pc connection, it cannot be used to operate the units. Setting up the firmware 1. Power up...

  • Page 86

    Technical data 86 3adw000462r0301 dcs880 hardware manual e c power interface board sdcs-pin-h01 (h1 ... H5) the sdcs-pin-h01 is designed for dcs880 converter modules sizes h1 ... H5 (20 a ... 1190 a). It has 4 different functions: 1. The power supply for all internal voltages of the whole drive and ...

  • Page 87

    Technical data 87 3adw000462r0301 dcs880 hardware manual e c technical data auxiliary incoming power xaux (x99) input circuit xaux (x99) features a hardware filter and a voltage limitation . Armature circuit interface the function for the armature circuit interface consist of: – firing the armature ...

  • Page 88

    Technical data 88 3adw000462r0301 dcs880 hardware manual e c power supply board sdcs-pow-h01 (h6 ... H8) the sdcs-pow-h01 is designed for dcs880 converter modules and is mounted on the electronic tray. It is used for sizes h6, h7, h8 and the rebuild kit dcs880-r. The sdcs-pow-h01 generates all neces...

  • Page 89

    Technical data 89 3adw000462r0301 dcs880 hardware manual e c field circuit interfaces sdcs-bab-f01 and sdcs-bab-f02 (h1 ... H4) the onboard field exciter is located internally. The firing pulses are synchronized using the mains circuit l1, l2, l3 and the sdcs-con-h01. The pulses are amplified on the...

  • Page 90

    Technical data 90 3adw000462r0301 dcs880 hardware manual e c layout sdcs-bab-f01 for module sizes h1 and h2: layout sdcs-bab-f02 for module sizes h3 and h4: location the sdcs-bab-f0x is located between the power part and the control board sdcs-con-h01. Functions the sdcs-bab-f0x is a three-phase hal...

  • Page 91

    Technical data 91 3adw000462r0301 dcs880 hardware manual e c circuit diagram typical armature circuit diagram for module sizes h1 and h2 using sdcs-pin-h01 and sdcs-bab-f01: v11 v24 v21 v14 1.4 2.1 2.4 1.1 2.6 v26 v13 1.3 2.3 1.6 v23 v16 2.2 v22 v15 1.5 2.5 1.2 v25 v12 k g k g g k g k g k g k g k k ...

  • Page 92

    Technical data 92 3adw000462r0301 dcs880 hardware manual e c typical armature circuit diagram for module sizes h3 and h4 using sdcs-pin-h01 and sdcs-bab-f02: v11 v24 v21 v14 1.4 2.1 2.4 1.1 2.6 v26 v13 1.3 2.3 1.6 v23 v16 2.2 v22 v15 1.5 2.5 1.2 v25 v12 k g k g g k g k g k g k g k k g k g g k k g g ...

  • Page 93

    Technical data 93 3adw000462r0301 dcs880 hardware manual e c typical armature circuit diagram for module size h5 using sdcs-pin-h01: v11 v24 v21 v14 1.4 2.1 2.4 1.1 2.6 v26 v13 1.3 2.3 1.6 v23 v16 2.2 v22 v15 1.5 2.5 1.2 v25 v12 k g k g g k g k g k g k g k k g k g g k k g g k xc12: u1 v1 w1 c1 (+) d...

  • Page 94

    Technical data 94 3adw000462r0301 dcs880 hardware manual e c measuring board sdcs-pin-h51 (h6 ... H8) the measuring board is equipped with inputs for current measurement via cts, high ohmic voltage measurement and an input for a temperature sensor. Following connectors are available: 1. Four identic...

  • Page 95

    Technical data 95 3adw000462r0301 dcs880 hardware manual e c jumpers leave jumper j1 on separated (default). Location of the sdcs-con-h01 size h6: - the board is located inside the module. Module sizes h7 and h8 consist of a control unit and a power unit: - the board is located inside the power unit...

  • Page 96

    Technical data 96 3adw000462r0301 dcs880 hardware manual e c firing pulse transformer board sdcs-pin-h41 (h6 ... H8) the interface to the power part of the converter modules size h6 ... H8 from 900 a up to 5200 a consists of one or two firing pulse transformer boards scds-pin-h41. Single bridge conv...

  • Page 97

    Technical data 97 3adw000462r0301 dcs880 hardware manual e c optical power link board sdcs-opl-h01 (h7, h8) module sizes h7 and h8 consist of a control unit and a power unit. The board provides the interface between control unit and power unit using fiber optic cables. Following connectors are avail...

  • Page 98

    Technical data 98 3adw000462r0301 dcs880 hardware manual e c location of the sdcs-opl-h01 the board is located inside the power unit. Layout of the sdcs-opl-h01 x38 1 8 xsmc (x96) 1 bl_opl-h01_001_a.Ai 4 x300 1 6 2 2 25 xs13 xc13 1 2 1 2 16 15 xc12 1 2 16 15 x14 1 2 10 9 20 19 1 2 5 6 x350 x4 v11 st...

  • Page 99

    Technical data 99 3adw000462r0301 dcs880 hardware manual e c connection between firing and control board for h6 ... H8 2-q, size h6 4-q, h6 2-q, sizes h7 and h8 4-q, sizes h7 and h8 v11 sdcs-pin-h41 sdcs-pin-h51 sdcs-con-h01 b c d e f xs13 c g c g c g c g c g c g v12 v13 v14 v15 v16 xs23 a xs13 xc12...

  • Page 100

    Technical data 100 3adw000462r0301 dcs880 hardware manual e c circuit diagram typical armature circuit diagram for module size h6 with dcs-pin-h51 and sdcs-pin-h41: armature current measurement v1 1 v24 v21 v14 1.4 2.1 2.4 1.1 2.6 v26 v13 1.3 2.3 1.6 v23 v16 2.2 v22 v15 1.5 2.5 1.2 v25 v12 k g k g g...

  • Page 101

    Technical data 101 3adw000462r0301 dcs880 hardware manual e c typical armature circuit diagram for module sizes h7 and h8 with dcs-pin-h51 and sdcs-pin-h41: armature current measurement v1 1 v24 v21 v14 1.4 2.1 2.4 1.1 2.6 v26 v13 1.3 2.3 1.6 v23 v16 2.2 v22 v15 1.5 2.5 1.2 v25 v12 k g k g g k g k g...

  • Page 102

    Technical data 102 3adw000462r0301 dcs880 hardware manual e c galvanic isolation - t90, a92, f11, f90 hardware and firmware settings: rated voltage see the name plate of the converter. For 12-pulse configurations consult the dcs880 drive manuals . The galvanic isolation is an option for converters s...

  • Page 103

    Technical data 103 3adw000462r0301 dcs880 hardware manual e c typical armature circuit thyristor converter diagram with sdcs-pin-h01 and sdcs-pin-h41 for a 4-q h6 ... H8 converter with galvanic isolation. T90 f90 2n s sdcs-pow -h01 aux. Supply 230 v ac removed wires x99:1 xaux x99:2 f1 1 10 9 20 17 ...

  • Page 104

    Technical data 104 3adw000462r0301 dcs880 hardware manual e c dc-dc transducer a92 (1) principle circuit diagram of the dc-dc transducer a92 (1) data the voltage gain and frequency response is especially designed for dcs880 converters. Selectable voltage gains 675 810 945 1080 1350 1620 v dc switch ...

  • Page 105

    Technical data 105 3adw000462r0301 dcs880 hardware manual e c transformer t90 data principle diagram of the transformer t90 (3adt745047) selectable transfer ratios u prim : 500, 600, 690, 800,1000, 1200 v ac rms output voltage: 7.3 v ac rms insulation voltage: 1200 v isolation test voltage: 3500 v a...

  • Page 106: Dimensions and Weights

    Dimensions and weights 106 3adw000462r0301 dcs880 hardware manual e c dimensions and weights see the dimensional drawings of the dcs880 below. The dimensions are in millimeters. Size h1 dcs880-s01-0020 dcs880-s01-0045 dcs880-s01-0065 dcs880-s01-0090 dcs880-s02-0025 dcs880-s02-0050 dcs880-s02-0075 dc...

  • Page 107: Size H2

    Dimensions and weights 107 3adw000462r0301 dcs880 hardware manual e c size h2 dcs880-s01-0135 dcs880-s01-0180 dcs880-s01-0225 dcs880-s01-0270 dcs880-s02-0150 dcs880-s02-0200 dcs880-s02-0250 dcs880-s02-0300 mg_880_002_h2_a.Ai 350 370.5 225 270 112.5 4 x 45 = 180 32.5 u1 c1 v1 w1 d1 10 min. 10 min. 10...

  • Page 108: Size H3

    Dimensions and weights 108 3adw000462r0301 dcs880 hardware manual e c size h3 dcs880-s01-0315 dcs880-s01-0405 dcs880-s01-0470 dcs880-s02-0350 dcs880-s02-0450 dcs880-s02-0520 600 v units dcs880-s01-0290 dcs880-s02-0320 mg_880_003_h3_a.Ai 438.5 459 225 270 86 4 x 45 = 180 32.5 u1 c1 v1 w1 d1 10 min. 1...

  • Page 109: Size H4

    Dimensions and weights 109 3adw000462r0301 dcs880 hardware manual e c size h4 dcs880-s01-0610 dcs880-s01-0740 dcs880-s01-0900 dcs880-s02-0680 dcs880-s02-0820 dcs880-s02-1000 600 v units dcs880-s01-0590 dcs880-s02-0650 weight appr. 38 kg mg_880_004_h4_a.Ai 625 644 225 270 86 80 80 32.5 45 u1 v1 w1 c1...

  • Page 110: Size H5

    Dimensions and weights 110 3adw000462r0301 dcs880 hardware manual e c size h5 dcs880-s01-1190 dcs880-s02-1190 weight appr. 55 kg mg_880_005_h5_b.Ai 623.5 740.5 225 270 86 80 30 30 30 80 17.5 30 u1 v1 w1 c1 * d1 34 min. 150 min. 150 368 50 330 9 42 138.5 25 20 5 126 179 30 290 (pin-h01) 307 (con-h01)...

  • Page 111: Size H6

    Dimensions and weights 111 3adw000462r0301 dcs880 hardware manual e c mounting the module size h6 inside a cabinet two supports should be mounted inside the cabinet in such a way, that they can carry the module's weight. The minimum distance between the supports should not be less than 480 mm becaus...

  • Page 112: Size H7

    Dimensions and weights 112 3adw000462r0301 dcs880 hardware manual e c size h7 (+p906) dcs880-s0b-1900 dcs880-s0b-2050 dcs880-s0b-2500 dcs880-s0b-3000 with external control unit (+p906) weight appr. 180 kg control unit power unit 225 270 35 0 370, 5 10 ,5 earthing m6 mg_880_007_control unit_a.Ai for ...

  • Page 113: Size H8 Lefthand

    Dimensions and weights 113 3adw000462r0301 dcs880 hardware manual e c size h8 lefthand (+p906) dcs880-s0b-4800-0dl dcs880-s0b-5200-0dl with external control unit (+p906) weight appr. 315 kg control unit power unit 225 270 35 0 370, 5 10 ,5 earthing m6 mg_880_007_control unit_a.Ai for m6 * 8 0 8 0 8 ...

  • Page 114: Size H8 Righthand

    Dimensions and weights 114 3adw000462r0301 dcs880 hardware manual e c size h8 righthand (+p906) dcs880-s0b-4800-0dr dcs880-s0b-5200-0dr with external control unit (+p906) weight appr. 315 kg control unit power unit 225 270 35 0 370, 5 10 ,5 earthing m6 mg_880_007_control unit_a.Ai for m6 * mg_800_00...

  • Page 115

    Dimensions and weights 115 3adw000462r0301 dcs880 hardware manual e c branch fuses installed inside converter sizes h5 ... H8 two fuses per thyristor (12 fuses per bridge) size converter type fuse type fuse size 400 v / 500 v / 525 v h5 dcs880-s0b-1190-04/05 ur 900 a / 690 v 2 h6 dcs880-s0b-1200-04/...

  • Page 116

    Dimensions and weights 116 3adw000462r0301 dcs880 hardware manual e c size 2 size 5, 6 size 7 ... 9 size a [mm] b [mm] d [mm] e [mm] f g [mm] h 2 50 51 77 61 m10 10 m24 max d max d 108 c 11 11 14 17 139 6 b a b indicator size a [mm] b [mm] c [mm] d [mm] 5 50 29 30 76 6 80 14 30 76 15 4xm10 min 10 de...

  • Page 117: Accessories

    Accessories 117 3adw000462r0301 dcs880 hardware manual e c accessories dcf803-0016, fex-425-int and dcf803-0035 the field exciters dcf803-0016, fex-425-int and dcf803-0035 are half controlled 3-phase converters. All field excitiers are based on the same control board sdcs-fex-4. The board is equippe...

  • Page 118

    Accessories 118 3adw000462r0301 dcs880 hardware manual e c electrical data 3-phase or single-phase operation control unit the control includes the following main blocks: – micro controller h8 for current control, synchronization and fault handling. – 2 channel measurement of actual field current in ...

  • Page 119

    Accessories 119 3adw000462r0301 dcs880 hardware manual e c voltage ripple of u dc voltage depending on operation modes dcslink communication the field converter is controlled from armature converter via dcslink based on can hardware. Node address is set by:s800 digit 0 (node address 00 is not possib...

  • Page 120

    Accessories 120 3adw000462r0301 dcs880 hardware manual e c rs232-port the rs232 interface is used for download the 'field exciter firmware package'. The firmware download is activated by setting s2:1-2 before the auxiliary voltage is switched on. Field exciter mode is s2:3-4 (default). Diagnostics a...

  • Page 121

    Accessories 121 3adw000462r0301 dcs880 hardware manual e c dcf803-0016 and dcf803-0035 configuration (h1 ... H8) 3-phase connection, see also parameters 28.63 and 42.68. Single-phase connection, see also parameters 28.63 and 42.68. Sf_dcf_00 3 _fex4_a.Ai dcf 8 0 3 -0016 / 3 5 f 3 .1 sdcs-fex-4 k 3 l...

  • Page 122

    Accessories 122 3adw000462r0301 dcs880 hardware manual e c dimensions dcf803-0016 dcf803-0035 dimensions in mm weight appr. 6 kg mg_dcf_002_803-0016_a.Ai 1 2 3 16a 5a d1 u1 v1 w1 x1 x 3 x2 1 2 s 8 00 s 8 01 s1100 1 17 3 100 3 20 3 00 67 3 3 6.5 3 00 146 90 for mounting on mounting plate provide hole...

  • Page 123

    Accessories 123 3adw000462r0301 dcs880 hardware manual e c fex-425-int configuration (h5) 3-phase connection, see also parameters 28.63 and 42.68. Single-phase connection, see also parameters 28.63 and 42.68. * note : field line reactor and field fuses are external! Further information about line re...

  • Page 124

    Accessories 124 3adw000462r0301 dcs880 hardware manual e c fex-425-int configuration (h6) 3-phase connection, see also parameters 28.63 and 42.68. Single-phase connection, see also parameters 28.63 and 42.68. Further information about line reactors see sections line reactors (l3) (nd30)  and li...

  • Page 125

    Accessories 125 3adw000462r0301 dcs880 hardware manual e c dcf803-0050, dcf804-0050, dcf803-0060 and dcf804-0060 dcf803-0050 / 0060 and dcf804-0050 / 0060 are external single-phase field converters. The half controlled (1-q) field exciters dcf803-0050 / dcf803-0060 include the sdcs-fex-82, two thyri...

  • Page 126

    Accessories 126 3adw000462r0301 dcs880 hardware manual e c electrical data if field weakening is needed, the minimum field current of the motor at top speed must be higher than 0.3 a. Electronic power supply x3 is connected to a switch mode power supply with mains of 230 v ac or 115 v ac . The power...

  • Page 127

    Accessories 127 3adw000462r0301 dcs880 hardware manual e c control unit the control unit includes the following main blocks: – micro controller h8 for control and firing. – actual dc current measurement using an ac current transformer. – high ohmic measurement of ac and dc voltage. Residual resistan...

  • Page 128

    Accessories 128 3adw000462r0301 dcs880 hardware manual e c dcslink communication the field converter is controlled from armature converter via dcslink based on can hardware. Node address is set by:s800 digit 0 (node address 00 is not possible!) s801 digit 10 same node address must be selected in the...

  • Page 129

    Accessories 129 3adw000462r0301 dcs880 hardware manual e c diagnostics all messages are sent to the armature converter and displayed in signals 04.26, 04.27, 04.36 and 04.37. If the communication is broken or node numbers are mixed up the simple fault display on the sdcs-fex-81 / 82 can be used. The...

  • Page 130

    Accessories 130 3adw000462r0301 dcs880 hardware manual e c dcf803-0050 / 0060 and dcf804-0050 / 0060 configuration (e.G. 2 motors) the data exchange between sdcs-con-h01 and dcf803-0050 / 0060 or dcf804-0050 / 0060 via serial communication is configured as a bus. This link is used to transfer refere...

  • Page 131

    Accessories 131 3adw000462r0301 dcs880 hardware manual e c connection example the dcslink communication is activated by s1100:8 = on the bus setting is made using s1100. The node numbers are set using s800 and s801. Procedure to change the node number: – switch off the electronics supply voltage – s...

  • Page 132

    Accessories 132 3adw000462r0301 dcs880 hardware manual e c dcf803-0050 / dcf804-0050 dcf803-0060 / dcf804-0060 * * sdcs-fex- 8 1 sdcs-fex- 8 2 sf_dcf_001_50a-60a_b.Ai x 3 : 2 1 ac1 u1 pe v1 ac2 1 2 3 4 d1 c1(+) (-) 1 2 canl canh s1100: 3 s1100:2 gndb x2: 3 4 5 x71: j s10 p1 p2 p 3 p4 termination 200...

  • Page 133

    Accessories 133 3adw000462r0301 dcs880 hardware manual e c dimensions dcf803-0050 dcf804-0050 dimensions in mm weight appr. 11 kg dcf803-0060 dcf804-0060 dimensions in mm weight appr. 12 kg note: in case of vibrating environments use fixing holes u1 v1 c1 d1 u1 v1 c1 (+) d1 (-) 1 9 5 6 x 8 00 m6 17 ...

  • Page 134: Fuses and Fuse Holders Iec

    Accessories 134 3adw000462r0301 dcs880 hardware manual e c fuses and fuse holders iec semiconductor fuses and fuse holders for ac and dc power lines the dcs880 size h1 ... H4 requires external mains fuses. For regenerative drives, dc fuses are recommended. The 4 th column of the table below assigns ...

  • Page 135: Line Reactors Iec

    Accessories 135 3adw000462r0301 dcs880 hardware manual e c dimensions of fuse holders ofax xx xxx170h 3006 (ip00) line reactors iec line reactors type nd01 to nd17 (u k = 1 %) line reactors of types nd01 to nd17 are sized to the unit‘s nominal current and frequency (50 / 60 hz). These line reactors ...

  • Page 136

    Accessories 136 3adw000462r0301 dcs880 hardware manual e c line reactors type nd01 to nd06 line reactors type nd07 to nd12 line reactor (uk = 1%) a [mm] b [mm] c [mm] c1 [mm] e [mm] f [mm] g [mm] h [mm] i [mm] k [mm] l [mm] busbar nd07, 08 285 230 86 100 250 176 65 80 9 * 18 385 232 20 * 4 nd09 327 ...

  • Page 137

    Accessories 137 3adw000462r0301 dcs880 hardware manual e c line reactors type nd13, 14 all busbars are 40 x 10 line reactors type nd15, 16 all busbars are 60 x 10 a a a- a 1 8 x1 3 ( 3 x) 100 ±2 140 45 45 ±4 15 4 ±2 3 42 ±2 150 40 50 ±2 12 3 10 ±1 290 100 3 0 ±0 . 3 22 4 1 5 40 ø 1 3 m e _ d r o _ 0...

  • Page 138

    Accessories 138 3adw000462r0301 dcs880 hardware manual e c line reactors type nd17 line reactors type nd401 to nd413 (u k = 4 %) line reactors of types nd401 to nd413 are sized to the unit‘s nominal current and frequency (50 / 60 hz). These line reactors with a u k of 4 % are designed for use in lig...

  • Page 139

    Accessories 139 3adw000462r0301 dcs880 hardware manual e c line reactors type nd401, 402 line reactors type nd403 to nd408 line reactor (uk = 4 %) a [mm] b [mm] c [mm] d [mm] e [mm] f [mm] Ø g [mm] Ø h [mm] nd401 160 190 75 80 51 175 7 9 nd402 200 220 105 115 75 200 7 9 line reactor (uk = 4 %) a [mm...

  • Page 140

    Accessories 140 3adw000462r0301 dcs880 hardware manual e c line reactors type nd409 to nd413 line reactor (uk = 4 %) a [mm] b [mm] c [mm] d [mm] e [mm] f [mm] Ø g [mm] Ø h [mm] Ø k [mm] nd409 320 280 180 210 150 95 10 11 11 nd410 345 350 180 235 150 115 10 13 14 nd411 345 350 205 270 175 115 12 13 2...

  • Page 141: Autotransformer (T3)

    Accessories 141 3adw000462r0301 dcs880 hardware manual e c autotransformer (t3) the 690 v autotransformer input cannot be used for the field converters dcf803-0016, fex-425-int and dcf803-0035 (maximum isolation voltage is 600 v) autotransformer (t3) field current [a] secondary current [a] weight [k...

  • Page 142: Line Reactor (L3)

    Accessories 142 3adw000462r0301 dcs880 hardware manual e c line reactor (l3) the nd30 is used for single-phase connection of dcf803-0016, fex-425-int and dcf803-0035 up to a field current of 16 a connection example line reactor (l3) l3 [ h] irms [a] ipeak [a] weight [kg] powerlosses [w] nd30 2 * > 5...

  • Page 143

    Accessories 143 3adw000462r0301 dcs880 hardware manual e c auxiliary transformer (t2) for converter electronics and fans the auxiliary transformer (t2) is designed to supply the module‘s electronics and cooling fans. One transformers power and current allow supplying the single-phase fans and electr...

  • Page 144

    Accessories 144 3adw000462r0301 dcs880 hardware manual e c supply transformer (t8) for cooling fan the three phase autotransformer (t8) is designed to supply the cooling fan in a h8 converter. Cooling fan: 460 v or 500 v connection example for cooling fan at 500 v ac dimensions sa_tra_001_t 8 _a.Ai ...

  • Page 145: Other Cables

    Accessories 145 3adw000462r0301 dcs880 hardware manual e c other cables recommended connectors dcslink cable option type manufactures description picture fena-x1 rj45 harting rj industrial® 10g type: 09 45 151 1561 fbpa-01 d-sub9 subcon-plus-profib type: 2744348 fcan-01 d-sub9 subcon-plus-can type: ...

  • Page 146: Optical Cables

    Accessories 146 3adw000462r0301 dcs880 hardware manual e c optical cables different optical cables are available. Kind of cable connector cable length ident. No. Fig. Plastic optic fibre single cable plug 0.5 to 30 m 3adt693324 1 plastic optic fibre double cable plug 0.5 to 30 m 3adt693318 2 hcs sil...

  • Page 147

    3adw000 46 2r030 1_ re v c 01 _20 18 abb abb automation products wallstadter straße 59 d-68526 ladenburg germany telefon: +49(0)6203-71-7608 telefax: +49(0)6203-71-7609 www.Abb.Com/dc-drives *462r0301a8040000* *462r0301a8040000*.