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ABB Endura AZ30 series Programming Manual

Manual is about: Integral probe and remote transmitter combustion oxygen monitor

Summary of Endura AZ30 series

  • Page 1

    Programming guide coi/az30e–en rev. D endura az30 series integral probe and remote transmitter combustion oxygen monitor proven technology for use in hazardous area gases and dusts introduction this programming guide provides the following information: – installation details for a remote az30 transm...

  • Page 2

    1.000 xxx 123 edit next easy setup language instrument tag edit next 1 english 2 edit next easy setup easy setup date format edit next yyyy-mm-dd 3 easy setup time & date probe type edit next 4 az200 & remote tx 5 edit next easy setup easy setup cable length 10 m 6 easy setup autocal hardware %o2 ra...

  • Page 3

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor coi/az30e–en rev. D 1 1 safety ............................................................................................................................................... 3 1.1 health & safety .......................

  • Page 4

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 2 coi/az30e–en rev. D 6 programming .................................................................................................................................. 30 6.1 navigating menus and parameters ..............

  • Page 5: 1 Safety

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 1 safety coi/az30e–en rev. D 3 1 safety information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibi...

  • Page 6

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 1 safety 4 coi/az30e–en rev. D 1.3 symbols – cei/iec 61010-1:2001-2 one or more of the following symbols may appear on the equipment labelling: protective earth (ground) terminal. Functional earth (ground) terminal. D...

  • Page 7

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 1 safety coi/az30e–en rev. D 5 1.4 product recycling information 1.5 product disposal this symbol indicates the need for protective eye wear. This symbol indicates the need for protective hand wear. Electrical equipme...

  • Page 8

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 1 safety 6 coi/az30e–en rev. D 1.6 restriction of hazardous substances (rohs) 1.7 safety precautions please read the entire manual before unpacking, setting up, or operating this instrument. Pay particular attention t...

  • Page 9

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 1 safety coi/az30e–en rev. D 7 1.9 safety recommendations for safe operation, it is imperative that these service instructions be read before use and that the safety recommendations mentioned herein be scrupulously re...

  • Page 10

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 2 key product safety areas 8 coi/az30e–en rev. D 2 key product safety areas 2.1 flamepath dimensional requirements for dimensional checking purposes, table 2.1 gives the values and tolerance of the spigot-type joints ...

  • Page 11

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 2 key product safety areas coi/az30e–en rev. D 9 2.2 flamepath locations fig. 2.1 flamepath locations and key product safety areas ac power: 100 to 240 v ac (±10 %) 50 / 60 hz hot surface: to t4; 135 °c (275 °f) locki...

  • Page 12: 3 Overview

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 3 overview 10 coi/az30e–en rev. D 3 overview the endura az30 provides continuous monitoring of the oxygen content of processes located in hazardous areas, it is certified to: class 1 zone 1 and zone 2 – gas groups iia...

  • Page 13: 4 Mechanical Installation

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 4 mechanical installation coi/az30e–en rev. D 11 4 mechanical installation 4.1 unpacking 4.2 end of life disposal the transmitter contains a small lithium battery that must be removed and disposed of responsibly in ac...

  • Page 14

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 4 mechanical installation 12 coi/az30e–en rev. D 4.4.1 transmitter label referring to fig. 4.2, the transmitter label identifies: a transmitter approvals and classifications e date of manufacture b transmitter type nu...

  • Page 15

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 4 mechanical installation coi/az30e–en rev. D 13 4.4.2 remote terminal housing label referring to fig. 4.3, the transmitter label identifies: 4.4.3 commissioning label a separate commissioning label attached to the pr...

  • Page 16

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 4 mechanical installation 14 coi/az30e–en rev. D 4.5 installation conditions – transmitter note. Remote transmitter shown. Refer to probe user guide oi/az30p–en for integral transmitter installation conditions. Fig. 4...

  • Page 17

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 4 mechanical installation coi/az30e–en rev. D 15 4.6 overall dimensions 4.6.1 remote transmitter 4.6.2 probe refer to probe user guide oi/az30p–en for probe and integral system dimensions. Dimensions in mm (in.) *wall...

  • Page 18

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 4 mechanical installation 16 coi/az30e–en rev. D 4.7 cable entry selection refer to the cable entry selection flowchart (fig. 4.7) and table 4.1 below to ensure the correct cable entry devices are used. Fig. 4.7 cable...

  • Page 19

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 4 mechanical installation coi/az30e–en rev. D 17 4.8 barrier gland requirements m25 (or 3 / 4 in. Npt) probe gland options: if the optional abb-supplied barrier glands are not used, any m25 or 3 / 4 in. Npt cable glan...

  • Page 20: 5 Electrical Installation

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation 18 coi/az30e–en rev. D 5 electrical installation 5.1 electrical safety warning. The transmitter is not fitted with a switch therefore a disconnecting device such as a switch or circuit breake...

  • Page 21

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation coi/az30e–en rev. D 19 5.1.1 ac power supply connections 5.2 probe cable preparation refer to probe user guide oi/az30p–en for probe cable preparation details. Caution. If abb cable is not us...

  • Page 22

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation 20 coi/az30e–en rev. D 5.3 remote transmitter 5.3.1 remote transmitter – power and output signal connections referring to fig. 5.2, page 21: 1. Unscrew and remove the transmitter rear cover a...

  • Page 23

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation coi/az30e–en rev. D 21 fig. 5.2 making power and output signal connections at the remote transmitter option board connections** *refer to section 8.2, page 74 for hart communication details c...

  • Page 24

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation 22 coi/az30e–en rev. D 5.3.2 remote transmitter – replacing the internal heater fuse to replace the remote transmitter internal heater fuse: 1. Isolate the transmitter from mains power – see ...

  • Page 25

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation coi/az30e–en rev. D 23 fig. 5.3 remote transmitter – replacing the internal fuse d b e a.

  • Page 26

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation 24 coi/az30e–en rev. D 5.3.3 remote transmitter terminal housing – probe cable connections referring to fig. 5.5: 1. Unscrew and remove the remote transmitter terminal housing lid a (a lever ...

  • Page 27

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation coi/az30e–en rev. D 25 referring to fig. 5.5: 4. Make probe cable connections to terminal plug a . 5. If autocal is fitted, make autocal connections to terminal plug b . Referring to fig. 5.4...

  • Page 28

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation 26 coi/az30e–en rev. D 5.4 integral transmitter 5.4.1 integral transmitter – power and output signal connections referring to fig. 5.6: 1. Unscrew and remove the transmitter rear cover a (a l...

  • Page 29

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation coi/az30e–en rev. D 27 referring to fig. 5.7: 3. Feed the incoming ac power supply cable through cable gland a . 4. At terminal block b make connections to the ac power supply live (brown) an...

  • Page 30

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation 28 coi/az30e–en rev. D 5.4.2 integral transmitter – replacing the internal heater fuse to replace the integral transmitter internal heater fuse: 1. Isolate the transmitter from mains power – ...

  • Page 31

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 5 electrical installation coi/az30e–en rev. D 29 5.4.3 integral transmitter – probe connections caution. Connections from the transmitter to the probe head and from the probe head to the probe are made at the factory....

  • Page 32: 6 Programming

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 30 coi/az30e–en rev. D 6 programming 6.1 navigating menus and parameters the four keys below the display are used to navigate the menus and execute all system commands and selections. Fig. 6.1 display an...

  • Page 33

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 31 6.2 overview of operator pages and menus at power-up, operator page 1 is displayed – this is the normal operating state of the transmitter. The operator menu is accessed by pressin...

  • Page 34

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 32 coi/az30e–en rev. D 6.2.2 operator menu the operator menu is used to view: a list of current alarms (from the diagnostics option) operator page 1 only, operator page 2 only or, if autoscroll is enable...

  • Page 35

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 33 signals view the signals view displays active signals and their values as a list. Values for signals that have not been configured are not displayed. Use the and keys to scroll thr...

  • Page 36

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 34 coi/az30e–en rev. D 6.3 passwords and security options passwords can be set to enable secure end-user access at two levels: standard and advanced. The service level is reserved for factory use only. T...

  • Page 37

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 35 access level the access level is used to access menus at read only, standard, advanced and service levels. The access level screen is displayed by pressing from operator page (1 or...

  • Page 38

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 36 coi/az30e–en rev. D 6.4 menus to access menus from an operator page, press (beneath the icon), select an access level and enter a user password for standard and advanced levels. To enter read only lev...

  • Page 39

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 37 6.4.1 easy setup the easy setup menu contains a series of easy setup options for users with advanced level access. Standard and read only level users cannot access the easy setup m...

  • Page 40

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 38 coi/az30e–en rev. D …easy setup cable length the length in metres of the cable between the probe and the remote transmitter. This length is used in the cold junction measurement to compensate for the ...

  • Page 41

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 39 …easy setup temperature units selects the units to be used for all temperature values in the transmitter. °c °c °f factory cal. Offset used to enter the calibration offset value su...

  • Page 42

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 40 coi/az30e–en rev. D 6.4.2 calibrate used to calibrate the sensor, select test gas types, set oxygen hold action, enable automatic calibration hardware (if fitted) and set calibration diagnostics optio...

  • Page 43

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 41 …calibrate test gases configures the test gas types and values used in calibration. Test gas 1 type gas enables the test gas 1 value option. Air test gas or instrument air @ 20.95 ...

  • Page 44

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 42 coi/az30e–en rev. D …calibrate autocal hardware selects the type of automatic calibration hardware to be used. Hardware type none disables automatic calibration functions. None internal enabled if the...

  • Page 45

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 43 …calibrate …autocal hardware selects the type of automatic calibration hardware to be used. Valve manual control the automatic calibration solenoid valves can be energised manually...

  • Page 46

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 44 coi/az30e–en rev. D …calibrate …scheduled cal. If autocal is fitted, calibrations can be set to run automatically at scheduled time intervals. Note. This option is not available if the autocal hardwar...

  • Page 47

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 45 …calibrate …scheduled cal. If autocal is fitted, calibrations can be set to run automatically at scheduled time intervals. Note. This option is not available if the autocal hardwar...

  • Page 48

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 46 coi/az30e–en rev. D …calibrate cal. Diagnostics cal. Overdue diag. A diagnostic warning can be generated to advise when a calibration is due. Off off weeks [1, 2, 3 or 4] months [1, 2, 3, 4, 5, 6, 7, ...

  • Page 49

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 47 …calibrate …cal. Diagnostics …cell diagnostics slow recovery diag. Warns if the probe's recovery rate is slower than expected after a calibration or accuracy check is measured. Not...

  • Page 50

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 48 coi/az30e–en rev. D 6.4.3 diagnostics used to view diagnostic and performance (historical) data and review cell diagnostics – see section 9.1, page 83. Note. Diagnostics messages listed at this level ...

  • Page 51

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 49 6.4.4 device setup used by advanced users to set the instrument tag, specify the type of probe, select cable length, set oxygen and temperature ranges and to setup passwords for ac...

  • Page 52

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 50 coi/az30e–en rev. D …device setup oxygen setup %o2 range hi sets the maximum oxygen concentration [0.01 to 100 % o 2 *] 25.00 %o 2 %o2 range lo sets the minimum oxygen concentration [0.01 to 100 % o 2...

  • Page 53

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 51 …device setup security setup used to set standard and advanced level passwords of up to 6 alphanumeric characters. Note. Standard and advanced passwords are not set at the factory ...

  • Page 54

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 52 coi/az30e–en rev. D 6.4.5 display used to set the display mode (lines of information displayed on the operator pages), enable or disable autoscroll, set the time and date and time and date format, sel...

  • Page 55

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 53 …display …operator page 1 1st line view % oxygen % oxygen 2nd line view cell temperature cell temperature cell millivolts control output 3rd line view cell temperature cell millivo...

  • Page 56

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 54 coi/az30e–en rev. D …display operator page 2 specifies the type of information to be displayed on each (text) line. Display mode selects the number of lines of information and maximum number of charac...

  • Page 57

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 55 …display …operator page 2 3rd line view cell millivolts % oxygen cell temperature cell millivolts control output bargraph specifies the parameter represented on the bargraph. Note....

  • Page 58

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 56 coi/az30e–en rev. D …display daylight saving sets the geographical region and daylight saving start / end times, occurrences and dates. Region off daylight saving is disabled. Off europe standard dayl...

  • Page 59

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 57 6.4.6 process alarm used to setup process alarms (1 to 4) for alarm types (high / low oxygen or high / low temperature), set alarm trip temperatures and to set hysteresis values (a...

  • Page 60

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 58 coi/az30e–en rev. D 6.4.7 input/output used to assign relays (1 and 2), digital i/o (1 and 2) and current outputs (1 and 2). Menus displayed at this level are dependent on the system configuration / o...

  • Page 61

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 59 …input/output relay 1 (2) polarity selects whether the relay contacts are closed or open if any of the relay assignment options are active (assigned). Active open active closed act...

  • Page 62

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 60 coi/az30e–en rev. D …input/output …digital i/o 1 (2) …output assignment diag. – failure activates the output if a failure diagnostic status is generated – see section 9.2.1, page 84. Diag. – off spec....

  • Page 63

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 61 …input/output …digital i/o 1 (2) type selects the type of automatic calibrations started by a digital input – see section 7.1, page 69. One point two point two point sequence selec...

  • Page 64

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 62 coi/az30e–en rev. D …input/output current output 1 source selects the parameter to be retransmitted by the current output. % oxygen % oxygen temperature cell mv type selects a linear or logarithmic ou...

  • Page 65

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 63 …input/output …current output 1 elec. Range hi selects the electrical range high current output value. [3.80 to 22.00 ma] ma 20.00 ma elec. Range lo selects the electrical range lo...

  • Page 66

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 64 coi/az30e–en rev. D …input/output current output 2 displayed only if an option board is fitted. Elec. Range hi selects the electrical range high current output value. [0.00 to 22.00 ma] ma 20.00 ma el...

  • Page 67

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 65 6.4.8 communication used to configure hart communication parameters and cyclic output communication via the irda interface on the front of the transmitter. Parameter comment / [ran...

  • Page 68

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 66 coi/az30e–en rev. D …communication cyclic output for diagnostic purposes, it is possible to configure the device (transmitter) to send out data values via the irda interface on the front of the transm...

  • Page 69

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming coi/az30e–en rev. D 67 6.4.9 device info identifies the transmitter’s serial number, transmitter’s date of manufacture, the last oxygen calibration date, the probe type, the transmitter options card (if ...

  • Page 70

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 6 programming 68 coi/az30e–en rev. D …device info autocal hardware the automatic calibration system configured for use with the transmitter. None disables automatic calibration functions. None internal enabled if the ...

  • Page 71: 7 Calibration

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 7 calibration coi/az30e–en rev. D 69 7 calibration 7.1 overview of calibration procedures caution. Set up the test gas and reference air supplies before running a calibration – see oi/az30p-en. Procedure calibration t...

  • Page 72

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 7 calibration 70 coi/az30e–en rev. D 7.2 calibrating the system the calibration routines applicable to calibration types are identified in the right column of the following table: start automatic calibration 1-pt aut ...

  • Page 73

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 7 calibration coi/az30e–en rev. D 71 …calibration procedures waiting for application of test gas (2 nd point) note. The test gas used for this stage of the calibration is always test gas 2. M a nual cal – 2-pt • close...

  • Page 74

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 7 calibration 72 coi/az30e–en rev. D …calibration procedures • new calibration coefficients discarded • accuracy check entry added to performance log • return to sensor cal. • new calibration coefficients saved save s...

  • Page 75: 8 Hart

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol coi/az30e–en rev. D 73 8 hart ® -protocol endura az30 transmitters are hart-compatible, factory-calibrated devices. Hart-protocol enables simultaneous indication of process variables and digital commu...

  • Page 76

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol 74 coi/az30e–en rev. D 8.2 hart-protocol connection fig. 8.1 shows hart-protocol connection details for transmitter installations. Note. Current output connection details are common for both remote an...

  • Page 77

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol coi/az30e–en rev. D 75 8.3 hart universal commands set command no. Description details 0 read transmitter unique identifier expanded device type code. Manufacturer identification code. Manufacturer de...

  • Page 78

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol 76 coi/az30e–en rev. D 12 read message returns the user-defined hart message. Message can also be viewed via communications menu on the transmitter's local hmi. 13 read tag, descriptor and date return...

  • Page 79

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol coi/az30e–en rev. D 77 8.4 hart common practice command set command no. Description details 33 read transmitter variables up to 4 slots. Each slot can be programmed to return the following parameters ...

  • Page 80

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol 78 coi/az30e–en rev. D 45 trim primary variable current dac zero the transmitter re-calibrates the current output zero offset based on the externally measured primary value received. 46 trim primary v...

  • Page 81

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol coi/az30e–en rev. D 79 8.5 device status information 8.5.1 field device status first byte first bit is set to 1 description bit #7 set to 1 = communications error bit #6 vertical parity error bit #5 o...

  • Page 82

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol 80 coi/az30e–en rev. D 8.5.2 field device status second byte second byte description bit #7 field device malfunction a hardware error or failure has been detected by the device. Further information ma...

  • Page 83

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol coi/az30e–en rev. D 81 8.5.3 additional transmitter status information – command 48 byte 0 description bit #7 probe o 2 sensor broken bit #6 adc failure bit #5 sv (temperature) out of range bit #4 pv ...

  • Page 84

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 8 hart®-protocol 82 coi/az30e–en rev. D byte 3 description bit #7 cell offset approaching limit bit #6 cell factor approaching limit bit #5 accuracy check stability failure bit #4 calibration stability failure bit #3 ...

  • Page 85: 9 Troubleshooting

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting coi/az30e–en rev. D 83 9 troubleshooting 9.1 diagnostics classification codes diagnostic messages and icons conforming to the namur ne107 classification code are used to define information during ope...

  • Page 86

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting 84 coi/az30e–en rev. D 9.2 diagnostics messages 9.2.1 failure messages message range: f100.000 to f070.003. Note. Diagnostics messages are listed in order of highest priority. Status icon diagnostic ...

  • Page 87

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting coi/az30e–en rev. D 85 ––f088.009–– thermocouple reversed correct wiring thermocouple wired incorrectly. Correct wiring. ––f086.010–– cold junction failed check wiring. Replace cold junction sensor c...

  • Page 88

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting 86 coi/az30e–en rev. D ––f076.047–– internal comms error cycle power. If problem persist change cartridge temporary or permanent hardware failure. Switch power to transmitter off and then on again. I...

  • Page 89

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting coi/az30e–en rev. D 87 9.2.2 out of specification messages message range: s068.040 to s048.005 status icon diagnostic message displayed possible cause(s) corrective measure(s) ––s068.040–– internal t...

  • Page 90

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting 88 coi/az30e–en rev. D ––s054.011–– cell warming up wait for cell temp. To reach 690°c/1274°f cell temperature is below 690 °c (1274 °f). Wait for cell temperature to reach 690 °c (1274 °f) . ––s052....

  • Page 91

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting coi/az30e–en rev. D 89 9.2.3 maintenance messages message range: m042.029 to m022.020 status icon diagnostic message displayed possible cause(s) corrective measure(s) ––m042.029–– accuracy check stab...

  • Page 92

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting 90 coi/az30e–en rev. D ––m030.021–– test gas 1 not present check test gas test gas cylinder empty. Check test gas lines. Replace test gas cylinder. ––m028.022–– test gas 2 not present check test gas ...

  • Page 93

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting coi/az30e–en rev. D 91 9.2.4 check function messages message range: c020.041 to m002.0xx status icon diagnostic message displayed possible cause(s) corrective measure(s) ––c020.041–– simulation mode ...

  • Page 94

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting 92 coi/az30e–en rev. D ––c012.023–– test gas valves in test mode valves under manual control. No action req'd calibration in progress. No action required. ––c010.024–– test gas 1 calibration cal. In ...

  • Page 95

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting coi/az30e–en rev. D 93 9.3 performance log 9.3.1 log entries information displayed in the performance log is derived from the values obtained during calibration routines. When the performance log is ...

  • Page 96

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting 94 coi/az30e–en rev. D 9.3.2 performance log codes parameter comment / range type the calibration type, represented as an icon – see table 9.6, page 93: calibration failed cal accuracy check failed a...

  • Page 97

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 9 troubleshooting coi/az30e–en rev. D 95 recovery rate calibration / accuracy check the maximum recorded rate of change of the calculated oxygen value when the test gas is removed and the measurement returns to the pr...

  • Page 98

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 10 remote computer connection 96 coi/az30e–en rev. D 10 remote computer connection 10.1 utility software for pc when communication between the device and a remote pc is made (using the irda adaptor and abb service por...

  • Page 99

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 10 remote computer connection coi/az30e–en rev. D 97 10.3 connecting the irda port the irda adaptor enables communication between the device and a pc via a port selected at the service port swtch. To prepare the irda ...

  • Page 100

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 10 remote computer connection 98 coi/az30e–en rev. D 10.5 cyclic data cyclic data can be saved and output to a spreadsheet or as text. The update rate and data groups enabled for output are selected at the communicati...

  • Page 101

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 10 remote computer connection coi/az30e–en rev. D 99 to run a signals and alarm parameter dump: 1. Launch a terminal application. 2. Configure the terminal application to communicate with the com port specified previo...

  • Page 102

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 10 remote computer connection 100 coi/az30e–en rev. D 10.7 remote hmi (human machine interface) to run the remote hmi application: 1. Launch the remote hmi application: 2. From the options / comms ports menu, select t...

  • Page 103: 11 Spares and Accessories

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 11 spares and accessories coi/az30e–en rev. D 101 11 spares and accessories 11.1 documentation & software 11.2 transmitter spares part no. Description mi/az30m–en maintenance guide download* the guide from: www.Abb.Co...

  • Page 104: 12 System Specification

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 12 system specification 102 coi/az30e–en rev. D 12 system specification hazardous area certifications atex and iecex: certified for use in class i zone 1 and zone 2 – gas groups iia, iib + h2, class ii zone 21 and zon...

  • Page 105

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 12 system specification coi/az30e–en rev. D 103 emc emissions and immunity conforms to en61326-1:2006 safety general safety conforms to en61010-1: 2001 approvals and safety certification ce mark cfmus atex eac (russia...

  • Page 106

    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 13 transmitter specification 104 coi/az30e–en rev. D 13 transmitter specification hazardous area certifications transmitter remote terminal housing transmitter enclosures remote transmitter (mounted to remote terminal...

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    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 13 transmitter specification coi/az30e–en rev. D 105 threaded entries gland entries (certified): pneumatic entries (not certified): 4 fittings supplied with autocal options or 3 fittings and 1 blanking plug supplied w...

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    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 13 transmitter specification 106 coi/az30e–en rev. D digital inputs/outputs number: 2 (optional) type: user-configurable as either input or output input: volt-free contact output: transistor switch capable of sinking ...

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    Endura az30 series integral probe and remote transmitter combustion oxygen monitor 13 transmitter specification coi/az30e–en rev. D 107 hart communications version 5.7 as standard integration device type manager (dtm) and electronic device description (edd) provide online / offline device configurat...

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    Endura az30 series integral probe and remote transmitter combustion oxygen monitor appendix a – ec declaration of conformity 108 coi/az30e–en rev. D appendix a – ec declaration of conformity certificates can be downloaded via the following links / qr codes or by searching their titles (including " "...

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    Select process alarm back alarm #1 alarm #2 alarm #3 alarm #4 type trip hysteresis back select alarm 1 select input/output relay #1 relay #2 digital i/o #1 digital i/o #2 current output #1 current output #2 relay assignment polarity back select relay #1 (2) select communication back hart cyclic outp...

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    Contact us coi/az30e–en r e v. D 11.2016 products and customer support automation systems for the following industries: — chemical & pharmaceutical — food & beverage — manufacturing — metals and minerals — oil, gas & petrochemical — pulp and paper drives and motors — ac and 6 drives, ac and dc machi...