ABB REM 610 Operator's Manual

Manual is about: Motor Protection Relay

Summary of REM 610

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    Motor protection relay rem 610 rem 610 operator's manual - ansi version.

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    3 contents copyrights ................................................................................. 5 1. Introduction ..............................................................7 1.1. This manual .............................................................. 7 1.2. Use of symbols ...............

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    4.2.2.3. Configuration ................................ 34 4.2.2.4. How to acknowledge and reset targets, output contacts and memorized values ......................... 38 4.3. Protection relay targets ............................................. 38 4.3.1. Target leds..................................

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    5 copyrights the information in this document is subject to change without notice and should not be construed as a commitment by abb oy. Abb oy assumes no responsibility for any errors that may appear in this document. In no event shall abb oy be liable for direct, indirect, special, incidental or c...

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    6.

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    7 1. Introduction 1.1. This manual this manual provides basic information on the protection relay rem 610 and presents detailed instructions on how to use the human-machine interface (hmi) of the relay. In addition to the instructive part, a short chapter on commissioning and maintenance of the rela...

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    1.4. Product documentation in addition to the relay and this manual, the delivery contains the following relay- specific documentation: table 1.4.-1 rem 610 product documentation name document id installation manual 1mrs752265-mum technical reference manual 1mrs752263-mum operator ’ s manual 1mrs752...

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    9 1.6. Document revisions version ied revision date history a b 25.11.2003 document created. Modified for ansi compliance from the iec version b. B c 31.01.2007 content updated motor protection relay operator's manual - ansi version rem 610 rem 610 1mrs755538.

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    10

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    11 2. Safety information dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. Nati...

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    12.

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    13 3. Product overview 3.1. Use of the relay the motor protection relay rem 610 is a versatile multifunction protection relay mainly designed to protectmotors in a wide range of motor applications. The relay is based on a microprocessor environment. A self-supervision system continuously monitors th...

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    * two change-over (form c) non-trip contacts * output contact functions freely configurable for wanted operation * two galvanically isolated digital inputs and three additional galvanically isolated digital inputs on the optional rtd module * disturbance recorder: * recording time up to 80 seconds *...

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    15 4. Operation 4.1. Hmi features 4.1.1. Front panel the front panel of the relay contains: * alphanumeric 2 × 16 characters ’ lcd with backlight and automatic contrast control * threetarget leds (green, yellow, red) with fixed functionality * eight programmable target leds (red) * hmi push-button s...

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    Left up down right enter clear/ cancel clear/ cancel a040225 fig. 4.1.2.-1 navigation push buttons use the navigation buttons to view, select and edit the wanted menu items. * activate the main menu by pressing an arrow button. * move between the menu levels and menu items by using the arrow buttons...

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    17 1. The backlight is turned on after the relay has performed the internal power-up tests and entered into the protection mode. 2. The display is tested by inverting it for approximately three seconds, see fig. 4.1.3.1.-1. In case a restart disable target is displayed, the display test will not be ...

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    4.1.3.3. Display backlight normally the backlight of the display is off. * turn the backlight on by pressing an arrow button on the hmi. If the hmi panel is not used for approximately five minutes, the backlight is turned off automatically. * activating the power-saving built-in feature by pressing ...

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    19 4.1.5. Submenu the menu structure contains several subgroups. The name of the main menu group is always shown on the first line. The second line displays either the name of the group menu, the name of the parameter and the parameter value, or just the parameter value, in which case it is also the...

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    Password :000 communication a060567 fig. 4.1.6.-2 hmi communication password request for editing setting parameters change the hmi setting password as follows: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select configuration\hmi passwords \setting password and press...

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    21 4.1.7. Spa password the password for spa bus communication is required for altering parameter values via the spa bus. The default password is 001. You can change the spa password either via the hmi or the spa bus by first entering the currently valid password into parameter v160 and then entering...

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    1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select configuration\language and press to enter the currently valid language. 3. Press to enter the setting mode and give the password if required. The second line starts to flash indicating that you are allowed to set th...

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    23 4. Press to enter the setting mode and give the password, if required. If the default password 999 is still valid, no password is required. 5. The first digit of the setting value of the parameter to be edited starts to flash. Use and to move the cursor and and to increase or decrease the value. ...

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    1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select configuration\communication and press . The cursor is at the setting currently in use ( rear connection or front connection ). 3. Press to enter the setting mode. The second line starts to flash. 4. Use or to select...

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    25 the selected protocol is stored in the non-volatile memory and is therefore activated automatically after an interruption in the auxiliary voltage. Select the rear communication protocol as follows: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select configuration...

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    * measurements * monitored measured values * recorded data * stored event values from the protection functions * registered number of pickups of protection functions * continuously updated registers of actual values from protection functions * info * information on the relay, such as device type and...

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    27 main menu group menu parameter menu settings configuration measurements recorded data measurements measurements measurements measurements measurements max ip flax x.Xx min ip flax x.Xx max in ct% x.Xx min in ct% x.Xx running time :xxx measurements i2 in:x.Xx 66 value s:xxx 1 min. Flax x.Xx n minu...

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    + - abb - ia x.Xx ib x.Xx ic x.Xx in x.Xx fig. 4.2.1.2.-2 activating the monitoring state before you can monitor the correct primary current values, the parameters m80 and m83 must be correctly set via serial communication. 4.2.1.3. How to monitor recorded data the contents of the event register and...

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    29 motor start-up main menu group menu parameter menus settings configuration measurements recorded data number of pickups 5. Event 4. Event 3. Event recorded data 1. Event 2. Event recorded data recorded data recorded data 1. 49/38-2a %:xxx 1. 49/38-2t %:xxx 1. 49/38-1a %:xxx 1. 49/38-1t %:xxx info...

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    1 2 3 4 5 6 7 main menu parameter menus settings configuration measurements recorded data rem 610 rtd module info xxxxxxxx yyyymmdd cpu module info 1mrs118511 a info 1mrs118514 a xxxxxxxx xxx xxxxxxxx info xxx info info cancel a040252_2 fig. 4.2.1.4.-1 info menu group 1) relay serial number 2) cpu m...

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    31 settings\protect. Elements\48/14 flax x.Xx submenu parameter menu settings grp 2 :x.Xx * grp 1 :x.Xx settings confirm cancel 48/14 flax x.Xx a070076 fig. 4.2.2.2.-1 setting parameters in setting group 1 and setting group 2 by switching between setting groups 1 and 2, you can activate a whole grou...

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    49 alarm %:xxx 49 restdis %:xxx grp 2 :x.Xx * grp 1 :x.Xx settings settings group 1/group 2 new trip target demand settings main menu group menu parameter menus settings configuration measurements recorded data settings protect. Elements settings grp 2 :x.Xx * grp 1 :x.Xx settings settings settings ...

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    33 switchgroups the relay contains the following switchgroups: sgf1 output contacts sgf2 display settings sgf3, sgf4 protection functions sgf5 latching feature for programmable leds sgb1...Sgb5 digital inputs (di1...Di5) sgr1...Sgr5 output contacts (po1, po2, po3, so1, so2) sgl1...Sgl8 programmable ...

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    Main menu group menu parameter menus settings configuration measurements recorded data group 1/group 2 new trip ind. Demand settings settings protect. Elements settings settings * grp 1 :xxx grp 2 :xxx grp 2 :xxxxxxxx settings * grp 1 :xxxxxxxx grp 2 :xxxx settings * grp 1 :xxxx settings settings se...

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    35 to change a parameter: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select the main menu group configuration and the wanted group menu, and press . 3. Use or to select the wanted parameter (for example unit address : xxx ) or a set of parameters (for example spa s...

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    Baud rate :9.6 hmi passwords time line-idle state connection type trip circuit sup main menu group menu parameter menus settings configuration measurements recorded data configuration counter :xxx unit address :xxx modbus settings spa settings rear protocol configuration di1 status :x di2 status :x ...

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    37 not in use pt-100 -45..150 hmi passwords time trip circuit sup main menu group menu parameter menus settings configuration measurements recorded data configuration frequency :60 configuration frequency :50 frequency configuration function test/di communication language memory settings setting pas...

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    4.2.2.4. How to acknowledge and reset targets, output contacts and memorized values * to clear the leds and the display, press . The leds and the display are cleared only if the fault has disappeared. * to unlatch the output contacts, press for at least five seconds. Note that the leds and the displ...

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    39 * target off: the auxiliary voltage is not connected. * lit target: the relay is in operation. However, a less severe fault (warning) may have occurred. Refer to section 4.3.2.3. Self-supervision. * flashing target: an internal relay fault requiring repair by an authorized service supplier has oc...

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    * target off: no protection element has tripped. * lit target: a protection element has tripped. The trip target is latching, that is, it remains lit until manually cleared. * flashing target: cb fail element has tripped. The target is latching, that is, it remains flashing until manually cleared. 4...

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    41 pickup 50p la a070077 fig. 4.3.2.1.-1 latching pickup target when a protection element trips, the text trip appears on the display along with the name of the function. Additionally, the name of the energizing input(s) which caused the fault are displayed (except for the motor start-up supervision...

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    Restart disable 66 a040273_2 fig. 4.3.2.1.-4 restart disable target latching and non-latching targets a latching operation target message remains on the display until manually cleared or until replaced by a message of higher priority. However, if the fault is stable and has not disappeared, the oper...

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    43 4.3.2.3. Self-supervision there are two types of fault targets; internal relay fault (irf) targets and warnings. Internal relay faults prevent relay operation. Warnings are less severe faults and continued relay operation with full or reduced functionality is allowed. Internal relay fault (irf) a...

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    Table 4.3.2.3.-1 irf codes (continued) fault code type of fault 51, 52, 53 a) , 54, 56 faulty parameter memory b) 55 faulty parameter memory, calibration parameters 75 rtd module faulty 80 rtd module missing 81 rtd module unknown 82 rtd module configuration error 85 power supply module faulty 86 pow...

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    45 warning fault code: 2049 a040281 fig. 4.3.2.3.-3 warning with numeric code table 4.3.2.3.-2 warning codes fault weighting factor description battery low 1 description battery voltage level low * battery should be replaced * warning will not be displayed if non-volatile memory settings have been s...

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    Table 4.3.2.3.-2 warning codes (continued) fault weighting factor description sensor circuit open or shorted (rtd3) 256 circuit is open or shorted a * check wiring of sensor * check that sensor is not broken sensor circuit open or shorted (rtd4) 512 circuit is open or shorted a * check wiring of sen...

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    47 a y a040165 fig. 4.4.1.-1 checking the order number of the relay α = 25º y = 40 mm 4.4.2. Detaching and installing the plug-in unit before detaching the plug-in unit from the case, the auxiliary voltage must be disconnected. To detach the plug-in unit: 1. Lift the lower handle until the spring-lo...

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    A040166 fig. 4.4.2.-1 detaching a plug-in unit from the case before fitting a relay plug-in unit into a relay case, check that the unit and the case have the same order number. The order number of the case is printed on the bottom plate inside the case. However, if a substitute plug-in unit has to b...

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    49 a040167 fig. 4.4.2.-2 installing a plug-in unit into the case 4.4.3. Inserting and changing the battery the battery may only be inserted and changed by trained service personnel. To insert or change the battery, first detach the plug-in unit; refer to section 4.4.2. Detaching and installing the p...

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    A b c a040282_2 fig. 4.4.3.-1 inserting and changing the battery a) battery holder b) note! Polarity c) battery 50 rem 610 rem 610 motor protection relay operator's manual - ansi version 1mrs755538.

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    51 5. Commissioning and maintenance the relay should be subject to regular tests and maintenance in accordance with national regulations and instructions. Prior to commissioning, the functionality of the application-specific relay configuration and settings have to be tested. During relay commission...

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    Polarity checking of phase current transformers (cts) should be performed to confirm that the wiring circuitry between the cts and the relay is correct, which is a prerequisite for the protection functions in the relay to operate correctly. The circuit breaker tripping circuit, interlocking and sign...

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    53 5.2.1. Relay verification the relay maintenance verification contains: 1. Verifying measurements – can be performed according to the instructions in section 5.3. Measurements verification. 2. Verifying output contacts operation – can be performed according to the instructions in section 5.4. Func...

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    When verifying the ground-fault current measured by the relay, the value to be shown on the display is calculated as follows: value on lcd injected current energizing input rated c ct% ( ) = uurrent  × 100% (3) 5.4. Function test this section describes how the signal routing from protection functio...

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    55 table 5.4.-1 function test (continued) number function 12 trip of element 46 13 trip of element 46r 14 motor start up 15 external trip 16 alarm of element 49/38-1 17 trip of element 49/38-1 18 alarm of element 49/38-2 19 trip of element 49/38-2 0 irf it is also possible to test the output contact...

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    For the limited current carrying capacity of the wiring, terminals and measuring transformers of the relay, refer to the technical reference manual. 5.6.1. Testing of the short-circuit protection if proper 3-phase secondary testing equipment is not available for current generation, the phase unbalan...

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    57 6. Spare parts 6.1. Plug-in unit the relay ’ s construction allows a spare part in form of a plug-in unit. The outage time can therefore be reduced to a minimum in case the relay should fail. In case of malfunction, please consult your relay supplier. The spare plug-in unit to be used for a certa...

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    58.

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    59 7. Repair if the relay fails in operation or if the operating values differ remarkably from the specified values, the relay is to be given a proper service. All major measures involving overhaul of electronics are to be taken by the manufacturer. Contact the manufacturer or the nearest representa...

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    61 8. Ordering information for ordering information, refer to the technical reference manual. Motor protection relay operator's manual - ansi version rem 610 rem 610 1mrs755538.

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    62.

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    63 9. Abbreviations abbreviation description ansi american national standards institute ar auto reclosure ascii american standard code for information interchange cbfail circuit-breaker failure protection cpu central processing unit ct current transformer di digital input hmi human-machine interface...

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    Abb oy distribution automation p.O. Box 699 fi-65101 vaasa finland +358 10 2211 +358 10 224 1080 www.Abb.Com/substationautomation 1mrs75553 8 e n 1 /2007.