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ABB S800 I/O Manual

Other manuals for S800 I/O: Manual, User Manual
Manual is about: Fieldbus Communication Interface for PROFIBUS DP/DPV1

Summary of S800 I/O

  • Page 1

    Power and productivity for a better world tm s800 i/o fieldbus communication interface for profibus dp/dpv1.

  • Page 3: S800 I/o

    S800 i/o fieldbus communication interface for profibus dp/dpv1.

  • Page 4

    Notice this document contains information about one or more abb products and may include a description of or a reference to one or more standards that may be generally relevant to the abb products. The presence of any such description of a standard or reference to a standard is not a representation ...

  • Page 5: Table of Contents

    3bse020926-600 5 table of contents about this book general ............................................................................................................................11 document conventions ................................................................................................

  • Page 6

    Table of contents 6 3bse020926-600 configuration and performance ...................................................................................... 40 ci801 configuration rules .................................................................................. 40 ci830 configuration rules ..........

  • Page 7

    Table of contents 3bse020926-600 7 3bse020926-600 7 ci801 fieldbus communications interface (fci)...........................................................93 features .............................................................................................................93 description ...........

  • Page 8

    Table of contents 8 3bse020926-600 dimensions ........................................................................................................ 121 connections ..................................................................................................... 122 block diagram tu847...........

  • Page 9: Safety Summary

    Electrostatic sensitive device devices labeled with this symbol require special handling precautions as described in the installation section. 3bse020926-600 9 safety summary general warnings equipment environment all components, whether in transportation, operation or storage, must be in a noncorro...

  • Page 10: Safety Summary

    10 3bse020926-600 safety summary.

  • Page 11: About This Book

    3bse020926-600 11 about this book general this book provides a description of the s800 field communication using profibus-dp/dpv1. It provides instructions for site planning and installation, start-up and shutdown procedures, and information regarding capacity and performance. This book is not inten...

  • Page 12: Terminology

    Caution icon indicates important information or warning related to the concept discussed in the text. It might indicate the presence of a hazard which could result in corruption of software or damage to equipment/property. Information icon alerts the reader to pertinent facts and conditions. Tip ico...

  • Page 13

    About this book terminology 3bse020926-600 13 i/o cluster an extension of the i/o station’s modulebus connected to the fci by fiber optic connections. Up to 12 i/o devices per cluster. I/o device a complete i/o device consists of one mtu and one i/o module. I/o module is an active, electronic and si...

  • Page 14: Related Documentation

    Related documentation about this book 14 3bse020926-600 related documentation the following is a listing of documentation related to fieldbus communication interface for profibus-dp/dpv1. Table 1. Related documentation title description s800 i/o getting started describes the general installation and...

  • Page 15: Section 1  Introduction

    3bse020926-600 15 section 1 introduction the s800 i/o is distributed modular i/o which communicates with numerous controllers over a advant fieldbus 100 (af100), profibus-dp/dpv1 or directly. The s800 i/o provides easy installation of the i/o modules and process cabling. It is highly modularized and...

  • Page 16: Product Overview

    Product overview section 1 introduction 16 3bse020926-600 product overview the s800 i/o provides easy installation of the i/o modules and process cabling. It is highly modularized and flexible so that the i/o modules can be combined to suit many applications. The s800 i/o modules and a fieldbus comm...

  • Page 17

    Section 1 introduction product scope 3bse020926-600 17 i/o station modules are mounted on din rails and are connected by the modulebus. Figure 2 shows the fci modules connected to the optical modulebus port tb842. Figure 2. Ci801 fci module and tb842 optical modulebus port 1 power supply address swi...

  • Page 18

    Product scope section 1 introduction 18 3bse020926-600 the fci communicates with the profibus master, modulebus modems and the i/o modules. The fci handles the i/o-modules operations such as read and write data, read status and configuration of modules and channels. The fci has a connection to the t...

  • Page 19

    Section 1 introduction product scope 3bse020926-600 19 i/o station modules are mounted on din rails and are connected by the modulebus. This principle allows horizontal and vertical mounting on the wall. Figure 3 shows the fci module. Figure 3. Ci830 fci module stn. Addr. Tx rx f r tx rx p service c...

  • Page 20

    Product scope section 1 introduction 20 3bse020926-600 the fci communicates with the profibus master, modulebus modems and the i/o modules. The fci handles the i/o-modules operations such as read and write data, read status and configuration of modules and channels. The fci has a connector for the t...

  • Page 21

    Section 1 introduction product scope 3bse020926-600 21 ci840 fieldbus communications interface (fci) the ci840 fieldbus communication interface (fci) module is a configurable communication interface which performs operations such as signal processing, gathering of various supervision information, os...

  • Page 22

    Figure 5. Ci840 fci module, tu847 termination unit and tb842 optical modulebus port address switch #1 address power supply connections profibus led status indicators modulebus interface connector connector (address 66 shown) ci840 ci840 switch #2 service ports 1 tb806 tb842 f r prim p rx/tx dual f r...

  • Page 23

    Figure 6. Ci840 fci module, tu846 termination unit and tb842 optical modulebus port section 1 introduction product scope 3bse020926-600 23.

  • Page 24

    Product scope section 1 introduction 24 3bse020926-600 the fci communicates with the profibus master, modulebus modems and the i/o modules. The fci handles the i/o-modules operations such as read and write data, read status and configuration of modules and channels. The fci has a connection to the t...

  • Page 25

    Section 1 introduction product scope 3bse020926-600 25 for ci840 fci and tu846/tu847 dimensions, see figure 7 and figure 8 . Figure 7. Tu847 dimensions (same dimensions for tu846).

  • Page 26

    Product scope section 1 introduction 26 3bse020926-600 figure 8. Ci840 fci and tu847 terminal unit dimensions (same dimensions for tu846) 124 mm (4.88”) 128 mm 47 mm 162,9 mm (1.85”) (5.04”) (6.41”) 186,5 mm (7.34”).

  • Page 27: Section 2  Installation

    3bse020926-600 27 section 2 installation refer s800 i/o getting started (3bse020923*). For profibus, see profibus dp wiring and installation (3bds009029*)..

  • Page 28

    Section 2 installation 28 3bse020926-600

  • Page 29: Section 3  Configuration

    3bse020926-600 29 section 3 configuration ci801 fci the fci needs to be connected to the profibus-dpv1 and have an address selected. It is also connected to a 24 v d.C. Power source to provide power to the i/o station. Also refer to configuration and performance on page 40 for information on how to ...

  • Page 30

    Profibus connection section 3 configuration 30 3bse020926-600 profibus connection the fci connects to the profibus through the 9 pin d-way connector on the front. This allows the fci (if not the last one at the profibus segment) to be removed from the profibus without disconnecting the other nodes o...

  • Page 31

    Section 3 configuration profibus connection 3bse020926-600 31 table 2 shows the fieldbus connection assignments. Table 2. Fci profibus connections pin designation description 1 shield shield/protective ground 2 - not used 3 rxd/txd-p receive/transmit data - plus 4 rts direction control (optional) 5 ...

  • Page 32

    Power supply connections section 3 configuration 32 3bse020926-600 power supply connections the fci requires 24 v d.C. (19.2 - 30 v) with a maximum current requirement of 2.3 a. See table 4 for power supply connections. The incoming power can then be distributed to other fcis or the i/o modules if d...

  • Page 33: Ci830 Fci

    Section 3 configuration ci830 fci 3bse020926-600 33 ci830 fci the fci needs to be connected to the profibus-dp and have an address selected. It is also connected to a 24 v d.C. Power source to provide power to the i/o station. Also refer to configuration and performance on page 40 for information on...

  • Page 34

    Profibus-dp connections section 3 configuration 34 3bse020926-600 see figure 13 for ci830 connection details. Table 4 shows the fieldbus connection assignments. Figure 13. Ci830 fci profibus terminal connections table 4. Fci profibus connections pin designation description 1 shield shield/protective...

  • Page 35

    Section 3 configuration power supply connections 3bse020926-600 35 power supply connections the fci requires 24 v d.C. (19.2 - 30 v) with a maximum current requirement of 1.4 ampere. See figure 14 for power supply connections. The incoming power can then be distributed to other fcis or the i/o modul...

  • Page 36: Ci840 Fci

    Ci840 fci section 3 configuration 36 3bse020926-600 fci power supply connections are presented in table 5 : ci840 fci the fci needs to be connected to the profibus-dpv1 and have an address selected. It is also connected to a 24 v d.C. Power source to provide power to the i/o station. Also refer to c...

  • Page 37

    Section 3 configuration profibus connections 3bse020926-600 37 profibus connections the fci connects to the profibus via the 9 pin d-way connector on the front of tu846/tu847. This allows the fci (if not the last one at the profibus segment) to be removed from the profibus without disconnecting the ...

  • Page 38

    Profibus connections section 3 configuration 38 3bse020926-600 see figure 16 for ci840 connection details. Table 6 shows the fieldbus connection assignments. Figure 16. Ci840 fci profibus terminal connections table 6. Fci profibus connections pin designation description 1 shield shield/protective gr...

  • Page 39

    Section 3 configuration power supply connections 3bse020926-600 39 power supply connections the fci requires 24 v d.C. (19.2 - 30 v) with a maximum current requirement of 2.3 a. See figure 17 for power supply connections. The incoming power can then be distributed to other fcis or the i/o modules if...

  • Page 40

    Configuration and performance section 3 configuration 40 3bse020926-600 fci power supply connections are presented in table 7 . Configuration and performance ci801 configuration rules the maximum number of s800 i/o stations per bus is: 99 stations supported communication speeds: 9.6 kbit/s to 12 mbi...

  • Page 41

    Section 3 configuration ci801 configuration rules 3bse020926-600 41 table 8. Maximum number of modules on ci801 module type number of modules ai801, ai810, ai830, ai830a, ai835, ai835a, ai890, ai893, ai895 14 (11) ai820, ai825 24 (22) ai843 11 (9) ai815, ai845 14 (11) ao801, ao810, ao810v2, ao890, a...

  • Page 42

    Ci801 configuration rules section 3 configuration 42 3bse020926-600 the values in brackets are in extended hart mode and hcir. In order to find out if a given configuration of analog and digital modules can be used the following method should be used: • fill in number of modules in table 9 . • calcu...

  • Page 43

    Section 3 configuration ci801 configuration rules 3bse020926-600 43 ai820 9 9 0 ai825 9 9 0 ai830/ ai830a 12 17 0 ai835 15 17 0 ai835a 16 17 2 ai843 16 20 2 ai815, ai845 13 17 0 ai890 13 17 0 ai893 15 17 0 ai895 13 17 0 ao801 17 1 16 ao810/ ao810v2 17 1 16 ao820 11 1 8 ao815, ao845/ ao845a 18 1 16 a...

  • Page 44

    Ci801 configuration rules section 3 configuration 44 3bse020926-600 di803 6 2 0 di810 7 4 0 di811 7 4 0 di814 7 4 0 di818 9 8 0 di820 6 2 0 di821 6 2 0 di828 7 4 0 di840 13 4 0 di890 7 2 0 do801 10 2 2 do802 7 1 1 do810 10 2 2 do814 10 2 2 do815 8 1 1 do818 16 4 4 do820/ do821 7 1 1 do828 10 2 2 do8...

  • Page 45

    Section 3 configuration ci830 configuration rules 3bse020926-600 45 ci830 configuration rules the maximum number of s800 i/o stations per bus is: 79 stations. Supported communication speed: 9.6 kbits/s to 12 mbit/s. The maximum number of s800 i/o stations per bus segment is: 32 stations. The maximum...

  • Page 46

    Ci830 configuration rules section 3 configuration 46 3bse020926-600 in order to find out if a given configuration of analog and digital modules can be used the following method should be used: • fill in number of modules in table 11 . • calculate the sum in the three columns: – sum user parameters. ...

  • Page 47

    Section 3 configuration ci830 configuration rules 3bse020926-600 47 • round up the values insize, outsize and the sum of paramsize+15 to the nearest multiple of eight (8), for example, 233 is rounded to 240. • finally calculate the memory size with the formula: memsize =a + 2xroundparamsize + 3x(rou...

  • Page 48

    Ci830 configuration rules section 3 configuration 48 3bse020926-600 ao810/ ao810v2 16 4 18 ao820 10 4 10 ao890 16 4 18 di801 4 6 4 di802 4 6 2 di803 4 6 2 di810 4 6 4 di811 4 6 4 di814 4 6 4 di820 4 6 2 di821 4 6 2 di890 4 6 4 do801 8 4 4 do802 6 4 4 do810 8 4 4 do814 8 4 4 do815 6 4 4 do820/821 6 4...

  • Page 49

    Section 3 configuration ci840 configuration rules 3bse020926-600 49 data with * are valid for ci830 firmware 1.0 to 1.2. Data inside parenthesis ( ) are valid for ci830 firmware version 1.3 or higher. Ci840 configuration rules the maximum number of s800 i/o stations per bus is: redundant ci840: 62 s...

  • Page 50

    Ci840 configuration rules section 3 configuration 50 3bse020926-600 it is not allowed to physically install more than 12 single mtus and/or s800l modules in a single cluster. It is also not allowed to physically install more than 6 redundant mtus in a redundant cluster. Due to the profibus-dpv1 spec...

  • Page 51

    Section 3 configuration ci840 configuration rules 3bse020926-600 51 the values in brackets are in extended hart mode and hcir. In order to find out if a given configuration of analog and digital modules can be used the following method should be used: • fill in number of modules in table 13 . • calc...

  • Page 52

    Ci840 configuration rules section 3 configuration 52 3bse020926-600 – insize is less than or equal to 239 in normal mode, 199 in extended hart mode. – outsize is less than or equal to 112 in normal mode, 90 in extended hart mode. If any of these three values is too high then the configuration can no...

  • Page 53

    Section 3 configuration ci840 configuration rules 3bse020926-600 53 ao815/ ao845/ ao845a 18 1 16 ao890 17 1 16 ao895 17 1 16 di801 7 4 0 di802 6 2 0 di803 6 2 0 di810 7 4 0 di811 7 4 0 di814 7 4 0 di818 9 8 0 di820 6 2 0 di821 6 2 0 di828 7 4 0 di825 (1) 9 2 0 di830 (1) 14 4 0 di831 (1) 14 4 0 di840...

  • Page 54

    Supported i/o modules and drives via profibus and ci801 section 3 configuration 54 3bse020926-600 supported i/o modules and drives via profibus and ci801 the following i/o modules are supported by the profibus field communication interface module ci801: • ai801, ai810, ai815, ai820, ai825, ai830, ai...

  • Page 55

    Section 3 configuration supported i/o modules and drives via profibus and ci830 3bse020926-600 55 • di801, di802, di803, di810, di811, di814, di818, di820, di821, di828, di840 (soe handling not supported), di890. • do801, do802, do810, do814, do815, do818, do820, do821, do828, do840, do890. • dp820,...

  • Page 56

    Supported i/o modules via profibus and ci840 section 3 configuration 56 3bse020926-600 • abb standard drives – acs400 with standard drive – acs600 with standard application – acs800 with standard application – acs600 with crane application – acs800 with crane application – acs600 with pump and fan a...

  • Page 57

    Section 3 configuration data scanning 3bse020926-600 57 data scanning modulebus data is scanned (read or written) cyclically, depending on the i/o module configuration. To calculate the i/o scan cycle time in the fci do as follows: totalize (number of module type x) * (used execution time for type x...

  • Page 58

    Data scanning section 3 configuration 58 3bse020926-600 analog modules will be scanned every fourth i/o scan cycle time except for ai830, ai830a, ai835, ai835a, ai843 and ai893 modules which will be scanned every tenth time. Di, do, dp modules and standard drives will be scanned each i/o scan cycle ...

  • Page 59

    Section 3 configuration data scanning 3bse020926-600 59 for example, a station with ci830 with firmware 1.3, two ai810, one ao810/ao810v2, two di810, two do820 and one ai830/ai830a will give the following i/o scan cycle time: 2 ai810 => 2*3.00 ms = 6.00 ms 1 ao810/ao810v2 => 1*1.20 ms = 1.20 ms 2 di...

  • Page 60

    Data scanning section 3 configuration 60 3bse020926-600 the ai810s and the ao810/ao810v2 every (4*12 ms) 48 ms and the ai830/ai830a every (10*12 ms) 120 ms. Minimum i/o scan cycle time = 4 ms for example, a station with ci840, single or redundant, two ai810, one ao810/ao810v2, two di810, two redunda...

  • Page 61: Section 4  Operation

    3bse020926-600 61 section 4 operation operating overview an i/o station is an autonomous station which normally is not handled by an operator. Of course, it is started and sometimes stopped manually. This is done, however, in specific situations such as the time of installation work and maintenance....

  • Page 62

    Functional description section 4 operation 62 3bse020926-600 the fci is responsible for: • module configuration and supervision. • performing signal conditioning on input and output values. • dynamic data transfer. Module configuration and supervision the fci stores the configuration for all configu...

  • Page 63

    Figure 18. Dynamic data exchange for profibus-dp/dpv1 in runtime process profibus master (class 1) fieldbus communication input module profibus output module values chan x values chan x 4. 1. 5. 2. 3. 6. Dynamic data exchange interface (fci) communication memory data exchange with profibus-d 3 and 4...

  • Page 64

    Functional description section 4 operation 64 3bse020926-600 data scanning principles the data transfer between profibus-dp/dpv1 and the modulebus is not synchronized. Read and write operations are performed from and to a dual port memory in the fci. The modulebus data is scanned (read or written) c...

  • Page 65

    Section 4 operation i/o module functionality 3bse020926-600 65 hart the hart communication in ci801 and ci840 is based on profibus-dpv1 services. The maximum size of the hart frame structure is 64 byte in normal mode and 227 byte in extended hart mode. For more information see memory maps for ci801 ...

  • Page 66

    I/o module functionality section 4 operation 66 3bse020926-600 module identity all s800 i/o modules contains a module identity. The module identity is used to verify that an i/o module of the expected (user configured) type is mounted before taking it operational. It protects the system from perform...

  • Page 67

    Section 4 operation i/o module functionality 3bse020926-600 67 the states are described in more detail below: init state in the init state the actual initialization of the module is performed, including a self- test. Inputs not scanned outputs inactive: 0 v leds fault not configured state in the not...

  • Page 68

    I/o module functionality section 4 operation 68 3bse020926-600 osp (outputs set as predefined) state the osp state is only used by modules with output channels. If osp is activated it is entered from the operational state in two cases: • the supervision time-out on profibus-dp/dpv1 has elapsed. • th...

  • Page 69

    Section 4 operation i/o module functionality 3bse020926-600 69 loading parameters at start-up, the configuration parameters are loaded by the fci in the notconfigured state. When valid configuration parameters are written to the module, it will change from the not configured state to the ready state...

  • Page 70

    I/o module functionality section 4 operation 70 3bse020926-600

  • Page 71: Section 5  Maintenance

    3bse020926-600 71 section 5 maintenance preventive maintenance refer s800 i/o getting started (3bse020923*). Hardware indicators ci801 fci module leds the ci801 fci has indicators for fault, operational state, power condition, and profibus communication traffic. Table 15 describes the leds, and figu...

  • Page 72

    Figure 20. Ci801 fci with status leds location led status indicators ci801 fci module leds section 5 maintenance 72 3bse020926-600

  • Page 73

    Section 5 maintenance ci830 fci module leds 3bse020926-600 73 ci830 fci module leds the ci830 fci has indicators for fault, operational state, power status, profibus communication status, and optical modulebus communication status. Table 16 describes the leds, and figure 21 shows the location of led...

  • Page 74

    Ci830 fci module leds section 5 maintenance 74 3bse020926-600 figure 21. Ci830 fci with tb810/tb811 status leds location stn. Addr. F r tx rx p service ci830 0 1 2 9 7 5 3 8 4 6 0 1 2 9 7 5 3 8 4 6 x 10 x 1 profibus indicators led status tx rx tx rx swx.X/y profibus l+ l- sa sb tb810/tb811.

  • Page 75

    Section 5 maintenance ci840 fci module leds 3bse020926-600 75 ci840 fci module leds the ci840 fci has indicators for fault, operational state, power status, profibus communication state, and for the state in a redundant configuration. Table 17 describes the leds, and figure 22 shows the location of ...

  • Page 76: Error Messages

    Figure 22. Ci840 fci with status leds location ci840 ci840 indicators led status f r prim p rx/tx dual f r prim p rx/tx dual error messages section 5 maintenance 76 3bse020926-600 error messages please see the relevant profibus master documentation..

  • Page 77: Fault Finding and Repair

    Section 5 maintenance fault finding and repair 3bse020926-600 77 fault finding and repair communication module replacement general communication modules ci801, ci830, and tb820 cannot be replaced online. Communication modules ci840 and tb840 can be replaced online. The following notes are applicable...

  • Page 78

    Communication module replacement section 5 maintenance 78 3bse020926-600 the following topics contain general instructions for replacement of modules, and table 18 provides additional information on the handling of individual modules. Practical execution before replacing the modules: 1. Read the s80...

  • Page 79

    Section 5 maintenance communication module replacement 3bse020926-600 79 table 18. Replacement of s800 i/o modules module type - settings comments ci801 fci switch setting for profibus address station addre switches cannot be replaced with power applied. Needs space to the left in order to be remove...

  • Page 80

    Communication module replacement section 5 maintenance 80 3bse020926-600 ci830 fci switch setting for profibus address station addre switches stn. Addr. F r tx rx p service ci830 0 1 2 9 7 5 3 8 4 6 0 1 2 9 7 5 3 8 4 6 x 10 x 1 profibus tx rx tx rx profibus l+ l- sa sb cannot be replaced with power ...

  • Page 81

    Section 5 maintenance application memory reset 3bse020926-600 81 application memory reset a ci830 can keep an application in memory for a long time, even with the power supply disconnected. To avoid a problem with an fci that may have an old application, the application memory should be cleared. To ...

  • Page 82: Backup/restore Procedures

    Ci840 firmware version section 5 maintenance 82 3bse020926-600 ci840 firmware version from ci840 firmware version 3.0/0 and later, it is possible to read its firmware version from the service port, at startup. In a redundant pair, the firmware version can be read from the backup module. A change ove...

  • Page 83

    Section 5 maintenance load the ci801 software upgrade 3bse020926-600 83 physical connections connect the pc to the ci801, using a tk212/tk212a cable and the service adapter (fs801+tk802) connected between the service port (profibus connection) on ci801 and the com1 or com2 on the pc. Set the station...

  • Page 84

    Load the ci801 software upgrade section 5 maintenance 84 3bse020926-600 to load the firmware: 1. Run the program, loader32_42-1.Exe . 2. Click next. 3. Select the com-port to use, and enter the path to the image file. 4. Click download. 5. When the download is finished, set the station address back ...

  • Page 85

    Section 5 maintenance load the ci830 software upgrade 3bse020926-600 85 troubleshooting problem: the cable is disconnected during download, or the power went down. Solution: restart ci801 by switching the power off and then switching the power on. Labelling update the firmware version on the firmwar...

  • Page 86

    Load the ci830 software upgrade section 5 maintenance 86 3bse020926-600 connection connect the pc and the ci830, using a tk527 (3bsc950004r1) cable between the rs232 service port on the ci830 and the com1 or com2 on the pc. Loading the base software 1. Run the program, loader32.Exe . 2. Click next. ...

  • Page 87

    Section 5 maintenance load the ci840 software upgrade 3bse020926-600 87 labelling put the largest label on the back of the ci830 and the smaller one on the front of ci830. See figure 25 . Load the ci840 software upgrade hardware requirements for ci840/ci840a rev. Xx • pc with windows nt4 or later • ...

  • Page 88

    Load the ci840 software upgrade section 5 maintenance 88 3bse020926-600 connection connect the pc and the ci840 (tu846/tu847), using a tk212/tk212a cable between the rs232 service port a or b on the tu846/tu847 (ci840) and the com1 or com2 on the pc. Loading the firmware there are two different upgr...

  • Page 89

    Section 5 maintenance load the ci840 software upgrade 3bse020926-600 89 loading the firmware in the primary fci when the backup is running 1. Perform a switch-over to put the primary fci in backup state. It can be done by using the dtm or disconnecting the profibus cable on the primary fci. 2. Follo...

  • Page 90

    Load the ci840 software upgrade section 5 maintenance 90 3bse020926-600 10. Disconnect power to ci840 and connect the power again, for start up of ci840. Loading the firmware on backup fci when the primary fci is running ci840 with firmware 3.0/2 or earlier 11. Follow the instructions as for single ...

  • Page 91

    Section 5 maintenance load the ci840 software upgrade 3bse020926-600 91 troubleshooting problem: cable is disconnected during download or the power supply goes off. Solution: restart the ci840 by switching the power off and switching the power on again. Labelling update the firmware version on the f...

  • Page 92

    Load the ci840 software upgrade section 5 maintenance 92 3bse020926-600 . Figure 27. Ci840 and tu847 ci840 ci840 f r prim p rx/tx dual f r prim p rx/tx dual service port position b position a.

  • Page 93: Appendix A  Specifications

    3bse020926-600 93 appendix a specifications ci801 fieldbus communications interface (fci) features • profibus-dpv1 fieldbus interface. • supervisory functions of i/o modulebus. • isolated power supply to i/o modules. • osp handling and configuration. • input power fused. • hot configuration in run. ...

  • Page 94

    Technical data appendix a specifications 94 3bse020926-600 ci801 has isolated power converters that generates internal power for ci801 and current limited +5 v supply for electrical modulebuses. Besides +5 v ci801 also distribute a fused 24 v for the modulebus. The module is din-rail mounted and gro...

  • Page 95

    Appendix a specifications technical data 3bse020926-600 95 safety classification class i according to iec 536; (earth protected) protection rating ip20 according to iec 529, (iec 144) rated insulation voltage 50 v dielectric test voltage 500 v a.C. Width 86.1 mm (3.39”) acceptable wire sizes 0.25 - ...

  • Page 96

    Dimensions appendix a specifications 96 3bse020926-600 dimensions figure 28. Ci801 fci dimensions connections table 20. Power supply connections (xi) pin designation description 1 l+ +24 v d.C. Supply 2 l- 0 v d.C. Supply.

  • Page 97

    Appendix a specifications connections 3bse020926-600 97 table 21. Fci profibus connections (x2), also used as service port pin designation description 1 shield shield/protective ground 2 nc not used 3 rxd/txd-p receive data/transmit data positive 4 rts direction control (optional) 5 dgnd data ground...

  • Page 98

    Block diagram ci801 appendix a specifications 98 3bse020926-600 block diagram ci801 figure 29. Block diagram ci801 tb806 tb842 ci801 station address power supply electrical modulebus profibus.

  • Page 99

    Appendix a specifications ci830 fieldbus communications interface (fci) 3bse020926-600 99 ci830 fieldbus communications interface (fci) features stn. Addr. F r tx rx p service ci830 0 1 2 9 7 5 3 8 4 6 0 1 2 9 7 5 3 8 4 6 x 10 x 1 profibus tx rx txrx l+ l- sa sb x1 x2 x3 • profibus-dp fieldbus inter...

  • Page 100

    Technical data appendix a specifications 100 3bse020926-600 d-way terminal for profibus, connector for the service port, connector for the optical modulebus port tb810/tb811 and the electrical modulebus. Technical data table 22. Ci830 fci specification item description microprocessor (cpu) motorola ...

  • Page 101

    Appendix a specifications technical data 3bse020926-600 101 protection rating ip20 according to iec 529, (iec 144) rated insulation voltage 50 v dielectric test voltage 500 v a.C. Acceptable wire sizes 0.25 - 2.5mm 2 , 24 - 14 awg recommended torque: 0.5 - 0.6 nm stripping length: 6-7.5 mm, 0.24-0.3...

  • Page 102

    Dimensions appendix a specifications 102 3bse020926-600 dimensions figure 30. Ci830 fci dimensions connections table 23. Power supply connections (xi) pin designation description 4 l+ +24 v d.C. Supply 3 l- 0 v d.C. Supply 2 sa redundant power supply “a” monitoring input 1 sb redundant power supply ...

  • Page 103

    Table 24. Service port (x3) pin designation description 1 2 td transmit data channel b 3 rd receive data channel b 4 5 sg signal ground 6 7 rda receive data channel a (for debugging only) 8 tda transmit data channel a (for debugging only) 9 appendix a specifications connections 3bse020926-600 103 ta...

  • Page 104

    Connections appendix a specifications 104 3bse020926-600 8 rxd/txd-n receive/transmit data - minus 9 - not used table 25. Fci profibus connections (x2) (continued) pin designation description.

  • Page 105

    Appendix a specifications block diagram ci830 3bse020926-600 105 block diagram ci830 dc dc dc dc powok d+,d- pos(9:0) +24v 0v24 0v +5v batok sb sa l- l+ f(ault) stn. R(un) p(owok) tx rx addr current x9 x3 x1 4 3 1 2 electrical modulebus service port fiber optical e o e o tx rx din-rail clk+,clk- rxd...

  • Page 106

    Ci840 fieldbus communications interface (fci) appendix a specifications 106 3bse020926-600 ci840 fieldbus communications interface (fci) features ci840 f r prim p rx/tx dual • profibus-dpv1 fieldbus interface. • supervisory functions of i/o modulebus. • isolated power supply to i/o modules. • osp ha...

  • Page 107

    Appendix a specifications description 3bse020926-600 107 the module termination unit is din-rail mounted and grounded to the din-rail. The module termination unit tu847 carries screw terminals for power supply and redundant power supply monitoring, two d-way terminals for profibus, two connectors fo...

  • Page 108

    Description appendix a specifications 108 3bse020926-600 figure 31. Ci840 and tu847 ci840 f r prim p rx/tx dual ci840 f r prim p rx/tx dual.

  • Page 109

    Appendix a specifications technical data 3bse020926-600 109 technical data table 26. Ci840 fci specification item description microprocessor (cpu) motorola mcf5307 with a speed of 64 mhz flash prom 1 mbyte fast ram 8 mbyte power input 24 v d.C. (19.2 - 30) power input fuse 2 af power consumption at ...

  • Page 110

    Connections appendix a specifications 110 3bse020926-600 connections see connections on page 122. Switch over time at communication error on profibus used by primary ci840 typical (1) + 50ms + (6 * profibus cycle time) time to osp in case of communication error on profibus single fci: watchdog time ...

  • Page 111

    Appendix a specifications block diagram ci840, single modulebus 3bse020926-600 111 block diagram ci840, single modulebus figure 32. Block diagram ci840, single modulebus.

  • Page 112

    Block diagram ci840, dual modulebus appendix a specifications 112 3bse020926-600 block diagram ci840, dual modulebus figure 33. Block diagram ci840, dual modulebus m o dul eb us a m odu l e b us b +5v_a ci840 tb846 powoka +5v a +24v_a powokb +5v b +24v_b rts +5v p 0v_p tb842 a txa rxa powa txb rxb p...

  • Page 113

    Appendix a specifications tu846 redundant mtu for ci840, dual modulebus 3bse020926-600 113 tu846 redundant mtu for ci840, dual modulebus features • power supply connection. • two profibus connections. • two service tool connections. • two rotary switch for station address setting. • connection for t...

  • Page 114

    Technical data appendix a specifications 114 3bse020926-600 the mtu can be mounted on a standard din rail. It has a mechanical latch that locks the mtu to the din rail. The latch can be locked/unlocked with a screwdriver. The mtu has two block signals, one for each module position, that keeps the mo...

  • Page 115

    Appendix a specifications dimensions 3bse020926-600 115 dimensions height 186 mm (7.32”) including latch weight 0.5 kg (1.1 lbs.) figure 34. Dimensions tu846 table 27. Tu846 redundant mtu for ci840 (continued) item value.

  • Page 116

    Connections appendix a specifications 116 3bse020926-600 connections table 28. Tu846 power supply connections designation description l+ +24 v d.C. Supply in l- 0 v d.C. Supply in sa redundant power supply “a” monitoring input sb redundant power supply “b” monitoring input table 29. Profibus connect...

  • Page 117

    Appendix a specifications connections 3bse020926-600 117 4 gnd signal ground 5 gnd signal ground 6 rx receive data 7 nc not used 8 nc not used table 30. Service port connector pin-out (continued) pin designation description.

  • Page 118

    Block diagram tu846 appendix a specifications 118 3bse020926-600 block diagram tu846 figure 35. Block diagram tu846 m o dul eb us a m odu l e b us b +5v_a ci840 tb846 powoka +5v a +24v_a powokb +5v b +24v_b rts +5v p 0v_p tb842 a txa rxa powa txb rxb powb powoka +5v a +24v_a powokb +5v b +24v_b rts ...

  • Page 119

    Appendix a specifications tu847 redundant mtu for ci840, single modulebus 3bse020926-600 119 tu847 redundant mtu for ci840, single modulebus features • power supply connection. • two profibus connections. • two service tool connections. • two rotary switch for station address setting. • modulebus co...

  • Page 120

    Technical data appendix a specifications 120 3bse020926-600 the mtu can be mounted on a standard din rail. It has a mechanical latch that locks the mtu to the din rail. The latch can be locked/unlocked with a screwdriver. The mtu has two block signals, one for each module position, that keeps the mo...

  • Page 121

    Appendix a specifications dimensions 3bse020926-600 121 dimensions height 186 mm (7.32”) including latch weight 0.5 kg (1.1 lbs.) figure 36. Dimensions tu847 table 31. Tb847 redundant mtu for ci840 (continued) item value.

  • Page 122

    Connections appendix a specifications 122 3bse020926-600 connections table 32. Tu847 power supply connections designation description l+ +24 v d.C. Supply in l- 0 v d.C. Supply in sa redundant power supply “a” monitoring input sb redundant power supply “b” monitoring input table 33. Profibus connect...

  • Page 123

    Appendix a specifications connections 3bse020926-600 123 4 gnd signal ground 5 gnd signal ground 6 rx receive data 7 nc not used 8 nc not used table 34. Service port connector pin-out (continued) pin designation description.

  • Page 124

    Block diagram tu847 appendix a specifications 124 3bse020926-600 block diagram tu847 figure 37. Block diagram tu847.

  • Page 125: Index

    3bse020926-600 125 c ci830 16, 18, 21, 79 to 80, 82, 87 connections power supply 32, 35, 39 profibus-dp 30, 33, 37 d data scanning principles 64 e error state 68 f fci 12, 16, 18, 21, 61, 79 to 80, 93, 99, 106 fci module 17, 19, 21 fieldbus communications interface 93, 99, 106 i i/o module functiona...

  • Page 126

    Index 126 3bse020926-600 index 126 3bse020926-600

  • Page 128

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