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ABB SAM600 Operation Manual

Manual is about: Process Bus I/O System

Summary of SAM600

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    B grid automation products sam600 process bus i/o system operation manual.

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    Document id: 1mrk 511 434-uen issued: june 2017 revision: a product version: 1.2 © copyright 2016-2017 abb. All rights reserved.

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    Copyright this document and parts thereof must not be reproduced or copied without written permission from abb, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and...

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    Disclaimer the data, examples and diagrams in this manual are included solely for the concept or product description and are not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment addressed in this manual must satisfy themselves that each intende...

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    Conformity this product complies with the directive of the council of the european communities on the approximation of the laws of the member states relating to electromagnetic compatibility (emc directive 2014/30/eu) and concerning electrical equipment for use within specified voltage limits (low-v...

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    Safety information observe the following safety instructions when using the product. Before first usage, read the product documentation in order to ensure safe and reliable operation of sam600 products. Dangerous voltages can occur on the connectors, even though auxiliary voltages are disconnected. ...

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    Table of contents sam600 process bus i/o system 1 operation manual table of contents section 1 introduction ................................................................ 3 1.1 this manual ...................................................................................... 3 1.2 intended audienc...

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    Table of contents 2 sam600 process bus i/o system operation manual 4.2 unpacking ..................................................................................... 37 4.3 mounting and earthing connection ................................................. 37 4.4 electrical wiring .....................

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    1mrk 511 434-uen a section 1 introduction sam600 process bus i/o system 3 operation manual section 1 introduction 1.1 this manual the sam600 operation manual provides information about the usage of a sam600. The manual contains instructions on how to configure, install and commission a sam600 system...

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    Section 1 1mrk 511 434-uen a introduction 4 sam600 process bus i/o system operation manual 1.4 symbols and conventions 1.4.1 symbols the electrical warning icon indicates the presence of a hazard which could result in electrical shock. The warning icon indicates the presence of a hazard which could ...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 5 operation manual section 2 sam600 process bus i/o system 2.1 system overview sam600 process bus i/o system is a modular, extensible, and customizable product solution that converts signals from the primary ana...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 6 sam600 process bus i/o system operation manual  a sam600 module per primary apparatus interfaces conventional current or voltage transformers and provides standalone merging unit (samu) functionality according to the iec 61850-9-2 standar...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 7 operation manual 2.1.2 sam600-ct for conventional current measurements figure 2: sam600-ct module a sam600-ct module has four analog input measurement channels and interfaces conventional current transformers ...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 8 sam600 process bus i/o system operation manual 2.1.3 sam600-vt for conventional voltage measurements figure 3: sam600-vt module a sam600-vt module has four analog input measurement channels and interfaces conventional voltage transformers ...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 9 operation manual 2.1.4 sam600-ts for time synchronization and iec 61850 gateway figure 4: sam600-ts module a sam600-ts module provides communication redundancy and time synchronization. The module also has a h...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 10 sam600 process bus i/o system operation manual all access points can (externally) receive and publish iec/uca 61850-9-2le streams from and to the sam600 system to bay level protection and control devices. A sam600-ts module is optional in...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 11 operation manual 2.1.5 system functionality scalable sam600 system each sam600 module with analog inputs (sam600-vt and sam600-ct) is a self-contained samu and can be used in different iec 61850 process bus a...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 12 sam600 process bus i/o system operation manual when installed in the same kiosk, a sam600 system bus is typically realized through 100base-tx ports. When installed in different compartments in the field, the system bus through which sam60...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 13 operation manual on each sam600-ts module only one single link access point or the redundant prp/hsr access point can be configured for time synchronization. A bridging-through of time synchronization can be ...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 14 sam600 process bus i/o system operation manual 2.2 installing sam600 as depicted in figure 5 and figure 6, sam600 modules can be deployed in a variety of scenarios which optimally suit different installation types. Physical deployment  s...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 15 operation manual figure 5: installation options of sam600 process bus i/o system ied ctrl ied prot ied busbar sam600 vt sam600 ct st at io n ho us e analog voltage ied ctrl sam600 vt sam600 ct sam600 ts st at...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 16 sam600 process bus i/o system operation manual figure 6: communication architectures for sam600 process bus i/o system.

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 17 operation manual 2.3 functional description 2.3.1 distributed analog sampling sam600-ct and sam600-vt modules convert analog input values from secondary protection or measurement cores (1a/5a – order variant,...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 18 sam600 process bus i/o system operation manual figure 7 . Shows an example configuration. The sam600 system consists of four sam600 modules. Based on the configuration applied, the necessary services are enabled on the related ports. Not ...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 19 operation manual figure 8 depicts a sam600 system configured for increased communication reliability. The sam600 system bus is set-up as hsr ring. Note that the ring can span optical and electrical links as i...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 20 sam600 process bus i/o system operation manual 2.3.4 quality information in sampled values streams sample quality codes sampled values streams contain a “health” information according to iec 61850 in order to indicate the validity of the ...

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    1khl511868-uen section 2 sam600 process bus i/o system sam600 process bus i/o system 21 operation manual 2.3.5 merging and bridging of sv streams in a sam600 system the configuration of the sam600 system regarding assignment of streams to access points is performed with the sv stream and port config...

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    Section 2 1khl511868-uen sam600 process bus i/o system 22 sam600 process bus i/o system operation manual figure 9 shows an example of a sam600 sv configuration. The sam600 system consists of four sam600 modules, three of them generate iec/uca 61850-9-2le streams on the sam600 system bus. Also, the b...

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    1khl511868-uen section 2 sam600 process bus i/o system sam600 process bus i/o system 23 operation manual 2.3.6 simulation of sampled values sam600-vt and sam600-ct modules support a simulation mode. An individual sam600 module or all sam600-vt and sam600-ct modules of a sam600 system can be set to s...

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    Section 2 1khl511868-uen sam600 process bus i/o system 24 sam600 process bus i/o system operation manual the voltage level can be set as a configuration parameter on sam600 system level and on the individual sam600 modules digital inputs rated voltage in the pcm600 parameter setting tool. The high p...

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    1khl511868-uen section 2 sam600 process bus i/o system sam600 process bus i/o system 25 operation manual 2.3.8 configuration of time synchronization time synchronization options the time synchronization methods of a sam600 system are:  synchronization by ieee 1588 (iec 61850-90-3 profile)  free-ru...

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    Section 2 1khl511868-uen sam600 process bus i/o system 26 sam600 process bus i/o system operation manual use the grandmaster clock with gps setup if absolute time synchronization is necessary, or if a sam600 system needs to be in- sync with another sample value sources. Gps gm clock time master sam6...

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    1khl511868-uen section 2 sam600 process bus i/o system sam600 process bus i/o system 27 operation manual sam600 vt sam600 ct sam600 ts ied time master ied ied 1pps 1pps sam600 vt sam600 ct sam600 ts ieee 1588 figure 11: any master clock capable device is the time master of the whole ptp system via “...

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    Section 2 1khl511868-uen sam600 process bus i/o system 28 sam600 process bus i/o system operation manual sam600 vt sam600 ct sam600 ts time master ied ied ied 1pps 1pps 1pps figure 12: sam600 io system synchronized to a sam600 module pulse per second (1pps) synchronization a sam600 system can be con...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 29 operation manual handling of sample synchronization in a sam600 system the smpsync field denotes the synchronization status of the sampled value stream. According to iec 61850 the possible values of smpsync a...

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    Section 2 1mrk 511 434-uen a sam600 process bus i/o system 30 sam600 process bus i/o system operation manual 2.3.9 sam600 module and system supervision each sam600 module regularly checks various aspects of its health status. If an issue is detected, a log entry is recorded (see appendix a ). Certai...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 31 operation manual uplink port. If a message loss is detected, the sam600 module reports this condition as peer delay error and records a log accordingly. Mismatch of neighboring sam600 module: each sam600 modu...

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    Section 2 1mrk 511 429-uen - sam600 process bus i/o system 32 sam600 process bus i/o system operation manual 2.3.10 system error announcement a sam600 module announces the following locally detected error conditions to all modules in the sam600 system: • system topology error • loss of synchronizati...

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    1mrk 511 434-uen a section 2 sam600 process bus i/o system sam600 process bus i/o system 33 operation manual 2.3.11 watchdog functionality a watchdog functionality is available on sam600-ts. The watchdog is activated in case of a device error on sam600-ts or a severe error condition announced by any...

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    Section 2 1mrk 511 429-uen - sam600 process bus i/o system 34 sam600 process bus i/o system operation manual 2.3.12 sam600 system configuration mismatch when configuring a sam600 system, pcm600 verifies that the configured sam600 module system matches the detected physical sam600 module system. The ...

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    1mrk 511 434-uen a section 3 pcm600 device configuration tool sam600 process bus i/o system 35 operation manual section 3 pcm600 device configuration tool protection and control ied manager pcm600 offers all the necessary functionality to work throughout all stages of the sam600 life cycle.  planni...

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    36.

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    1mrk 511 434-uen a section 4 commissioning sam600 sam600 process bus i/o system 37 operation manual section 4 commissioning sam600 4.1 safety instructions safety instructions must be followed as described in this operation manual and as described in document 1khl511872-uen. 4.2 unpacking upon receiv...

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    Section 4 1mrk 511 434-uen a commissioning sam600 38 sam600 process bus i/o system operation manual the wiring from the cubicle terminal block (station battery) to the dc/dc converter must be made in accordance with established standards for this type of equipment. Wiring from the dc/dc converter to...

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    1mrk 511 434-uen a section 4 commissioning sam600 sam600 process bus i/o system 39 operation manual when laying the fiber optic cables, make sure to observe the permissible bending radius and follow the manufacturer’s recommendations. Each sam600 module has two sfp (small form factor pluggable) cage...

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    Section 4 1mrk 511 434-uen a commissioning sam600 40 sam600 process bus i/o system operation manual connecting the configuration interface use a usba-a cable on port x105 in order to establish a communication to a pc with pcm600. For setting up pcm600 and appropriate drivers for communicating with s...

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    1mrk 511 434-uen a section 4 commissioning sam600 sam600 process bus i/o system 41 operation manual use the approved sfp module and fiber optic cables with lc connectors in order to establish a communication connection with bay level protection and control devices. If sam600 modules are deployed in ...

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    Section 4 1mrk 511 434-uen a commissioning sam600 42 sam600 process bus i/o system operation manual  primary injection test to verify the current ratio of the ct, the correct wiring up to sam600-ct and correct phase sequence connection (l1, l2, l3, and l4).  polarity check to prove that the predic...

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    1mrk 511 434-uen a section 4 commissioning sam600 sam600 process bus i/o system 43 operation manual 4.6 storing, mounting and disposal storing sam600 modules sam600 modules not immediately installed should be stored in a dry and clean place. It is recommended to avoid extreme temperature fluctuation...

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    1mrk 511 434-uen a section 5 sam600 system startup sam600 process bus i/o system 45 operation manual section 5 sam600 system startup 5.1 start-up behavior sam600 modules ship with factory default settings. All settings are at their default values (see table parameter settings in the sam600 engineeri...

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    Section 5 1mrk 511 434-uen a sam600 system startup 46 sam600 process bus i/o system operation manual the sam600 modules in a sam600 system can be powered on in arbitrary order. The sam600 modules will synchronize and automatically detect iec/uca 61850- 9-2le sampled value streams on the sam600 syste...

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    1mrk 511 434-uen a section 6 diagnostics and maintenance sam600 process bus i/o system 47 operation manual section 6 diagnostics and maintenance 6.1 maintenance instructions sam600 modules are self-supervising. If a sam600 module experiences a problem it will store the information in the event log. ...

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    Section 6 1mrk 511 434-uen a diagnostics and maintenance 48 sam600 process bus i/o system operation manual the sam600 replacement module must be mounted according to the installation instructions in section 4.6 . Pcm600 can be used to restore the configuration from a backup. After restoring, the sam...

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    1mrk 511 434-uen a section 7 technical data sam600 process bus i/o system 49 operation manual section 7 technical data 7.1 module dimensions and mounting distances sam600 modules come with a compact form factor and are mounted on standard din-rails (see figure 14 ). Sam600 modules can be mounted bot...

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    Section 7 1mrk 511 434-uen a technical data 50 sam600 process bus i/o system operation manual 7.2 labels, connectors and indications of sam600 modules 7.2.1 sam600 module identification all sam600 modules carry a device label as depicted in figure 15 allowing to identify a sam600 module and its basi...

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    1mrk 511 434-uen a section 7 technical data sam600 process bus i/o system 51 operation manual 7.2.2 connector diagrams this section describes the connection interfaces of sam600 modules, and the led hmi. 7.2.2.1 sam600-ct sam600-ct has four current measurement channels and digital inputs for auxilia...

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    Section 7 1mrk 511 434-uen a technical data 52 sam600 process bus i/o system operation manual interface connector pin remark power supply - vdc x1 3 power supply - vdc x2 1 power supply +24 vdc (redundant power) x2 2 power supply - vdc x2 3 digital interface x10 test switch indication x10 1 not used...

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    1mrk 511 434-uen a section 7 technical data sam600 process bus i/o system 53 operation manual 7.2.2.2 sam600-vt sam600-vt has four current measurement channels and digital inputs for auxiliary signal supervision. Those channels are accessible via the connectors x11 and x10, respectively. Figure 18 a...

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    Section 7 1mrk 511 434-uen a technical data 54 sam600 process bus i/o system operation manual interface connector pin remark power supply - vdc x2 3 digital interface x10 test switch indication x10 1 fuse failure phase 1 x10 2 fuse failure phase 2 x10 3 fuse failure phase 3 x10 4 binary input of com...

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    1mrk 511 434-uen a section 7 technical data sam600 process bus i/o system 55 operation manual 7.2.2.3 sam600-ts sam600-ts has two additional optical sfp connectors, as well as digital inputs for auxiliary signal supervision and watchdog contacts. Figure 20 and figure 21 depict the position and numbe...

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    Section 7 1mrk 511 434-uen a technical data 56 sam600 process bus i/o system operation manual wiring diagrams wiring diagrams for sam600-ts can be found in document 1khl511910. Connector descriptions table 12 lists the interface descriptions for the sam600-ts module. Table 12: interfaces for sam600-...

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    1mrk 511 434-uen a section 7 technical data sam600 process bus i/o system 57 operation manual interface connector pin remark copper network interface x103 / x104 iec/uca 61850-9-2le process bus/system bus x103 na 100base-tx iec/uca 61850-9-2le process bus/system bus x104 na 100base-tx configuration ...

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    Section 7 1mrk 511 434-uen a technical data 58 sam600 process bus i/o system operation manual 7.2.3 led indications for all sam600 modules the sam600 modules contain several leds to indicate the current operation states. The main sam600 module indication leds are located on the front side (see figur...

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    1mrk 511 434-uen a section 7 technical data sam600 process bus i/o system 59 operation manual figure 24: ts side of the optical transceivers with the leds d2.1 to d2.4 and d9.1 to d9.4 7.2.3.1 description of led hmi functionality on the top-plate of each sam600 module, there are three status leds wh...

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    Section 7 1mrk 511 434-uen a technical data 60 sam600 process bus i/o system operation manual table 14: sam600 led hmi optical transceiver definition pos description applies to sam600-ct sam600- vt sam600- ts led group d2: optical transceiver information for x101 and x102 1 na tx/rx traffic on x102 ...

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    1mrk 511 434-uen a appendix a system log events sam600 process bus i/o system 61 operation manual appendix asystem log events sam600 system events the following table 15 lists the system events recorded by sam600 modules. Table 15: sam600 system events event name severity status description required...

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    Appendix a 1mrk 511 434-uen a system log events 62 sam600 process bus i/o system operation manual event name severity status description required action event name severity status description required action hardware failure error on only created when the module hardware supervision detects a/d satu...

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    1mrk 511 434-uen a appendix a system log events sam600 process bus i/o system 63 operation manual sam600 security-related events the following table 16 lists the security related events recorded by sam600 modules. Table 16: security-related events event name severity status description required acti...

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    1mrk 511 434-uen a appendix b glossary sam600 process bus i/o system 65 operation manual appendix bglossary abbreviation description 1pps one pulse per second ac alternating current ais air isolated switchgear bmc best master clock dc direct current focs fiber-optic current sensor ftdi future techno...

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    Appendix b 1mrk 511 434-uen a glossary 66 sam600 process bus i/o system operation manual smvid sample value identifier sst system specification tool sv sample value usb universal serial bus utc coordinated universal time.

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    67.

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    Contact us abb ab grid automation products se-721 59 västerås, sweden phone: +46 (0) 21 32 50 00 fax: +46 (0) 21 14 69 18 www.Abb.Com/protection-control 1mrk 5 11 43 4- u en a © copyright 20 17 a bb. All rights re se rve d..