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ABB SM500F User Manual

Other manuals for SM500F: User Manual
Manual is about: Field mountable paperless recorder

Summary of SM500F

  • Page 1

    User guide im/sm500f issue 10.1 field mountable videographic recorder sm500f.

  • Page 2: Abb

    Abb en iso 9001:2000 cert. No. Q 05907 en 29001 (iso 9001) lenno, italy – cert. No. 9/90a stonehouse, u.K. 0255 electrical safety this equipment complies with the requirements of cei/iec 61010-1:2001-2 'safety requirements for electrical equipment for measurement, control and laboratory use'. If the...

  • Page 3: Contents

    Field mountable videographic recorder sm500f contents im/sm500f issue 10.1 1 contents 1 introduction ...................................................................................................................................... 3 1.1 functional overview .........................................

  • Page 4

    Field mountable videographic recorder sm500f contents 2 im/sm500f issue 10.1 appendix a – signal sources ............................................................................................................. 45 appendix b – modbustcp guide ........................................................

  • Page 5: 1 Introduction

    Field mountable videographic recorder sm500f 1 introduction im/sm500f issue 10.1 3 1 introduction 1.1 functional overview – fig. 1.1 the instrument features the following functionality: 8 software recording channels as standard, divided into 2 process groups, each with 4 software recording channels....

  • Page 6

    Field mountable videographic recorder sm500f 1 introduction 4 im/sm500f issue 10.1 fig. 1.1 functional overview instrument logs 2.1 2.2 2.3 2.4 process group 1 1.1 1.2 1.3 1.4 recording channels 1.1 to 1.4 a1 b1 c1 d1 analog sources 1 2 3 24 communications – analog sources digital sources alarm/even...

  • Page 7: 2 Installation

    Field mountable videographic recorder sm500f 2 installation im/sm500f issue 10.1 5 2 installation ec directive 89/336/eec in order to meet the requirements of ec directive 89/336/eec for emc regulations, this product must not be used in a non-industrial environment. End of life disposal the instrume...

  • Page 8

    Field mountable videographic recorder sm500f 2 installation 6 im/sm500f issue 10.1 2.1 siting – figs 2.1 and 2.2 fig. 2.1 general siting requirements c – avoid vibration a – close to sensors sensors keep distance to a minimum b – at eye-level location.

  • Page 9

    Field mountable videographic recorder sm500f 2 installation im/sm500f issue 10.1 7 fig. 2.2 environmental requirements warning. Locate the instrument in a position where its temperature and humidity specification will not be exceeded, and ensure that it is suitably protected from direct sunlight, ra...

  • Page 10

    Field mountable videographic recorder sm500f 2 installation 8 im/sm500f issue 10.1 2.2 mounting dimensions in mm (in.) fig. 2.3 mounting dimensions panel cut-out 144 (5.7) 144 (5.7) 24 (0.9) 3 (0.12) 7 (0.3) 48 (1.9) 30 (1.2) 138 +1.0 –0.0 (5.43 +0.04 ) –0.0 gasket gasket 138 +1.0 –0.0 (5.43 +0.04 )...

  • Page 11

    Field mountable videographic recorder sm500f 2 installation im/sm500f issue 10.1 9 2.2.1 panel-mounting – fig. 2.4 referring to fig. 2.4, secure the instrument in a panel as follows: a cut the correct sized hole in the panel – see fig. 2.3 on page 8. B insert the instrument into the panel cut-out. C...

  • Page 12

    Field mountable videographic recorder sm500f 2 installation 10 im/sm500f issue 10.1 2.2.2 wall-mounting – fig. 2.5 referring to fig. 2.5, secure the instrument to a wall as follows: a position the left- and right-hand mounting brackets into the recesses on the rear of the instrument as shown and sec...

  • Page 13

    Field mountable videographic recorder sm500f 2 installation im/sm500f issue 10.1 11 2.2.3 pipe-mounting (optional) – fig. 2.6 referring to fig. 2.6, secure the instrument to a pipe as follows: a fit two m6 x 50mm long hexagon-head screws through one clamp plate as shown. B using the appropriate hole...

  • Page 14

    Field mountable videographic recorder sm500f 2 installation 12 im/sm500f issue 10.1 2.3 electrical connections warning. The instrument is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety standards must be fitted to the final ins...

  • Page 15

    Field mountable videographic recorder sm500f 2 installation im/sm500f issue 10.1 13 2.3.1 cable entries – fig. 2.7 referring to fig. 2.7 on page 14: a route cables through the four holes provided on the bottom of the case. B knockouts are provided on the rear of the instrument case as an alternative...

  • Page 16

    Field mountable videographic recorder sm500f 2 installation 14 im/sm500f issue 10.1 fig. 2.7 cable knockouts, ethernet cable routing and cable screening connections 2 3 5 4 1.

  • Page 17

    Field mountable videographic recorder sm500f 2 installation im/sm500f issue 10.1 15 2.3.2 connections – fig. 2.8 fig. 2.8 electrical connections note. Power supply terminal screws must be tightened to a torque of 0.8 nm (7 lbf.In). All other terminal screws must be tightened to a torque of 0.5 nm (4...

  • Page 18

    Field mountable videographic recorder sm500f 2 installation 16 im/sm500f issue 10.1 2.4 analog/digital inputs 2.4.1 thermocouple – fig. 2.9 use the correct compensating cable between the thermocouple and the terminals – see table 2.1 on page 17. Automatic cold junction compensation (acjc) is incorpo...

  • Page 19

    Field mountable videographic recorder sm500f 2 installation im/sm500f issue 10.1 17 2.5 power supply connections – fig. 2.10 compensating cable bs1843 ansi mc 96.1 din 43714 bs4937 part no.30 thermocouple type + – case + – case + – case + – case ni-cr/ni-al (k) brown blue red yellow red yellow red g...

  • Page 20

    Field mountable videographic recorder sm500f 2 installation 18 im/sm500f issue 10.1 2.6 transmitter power supply module – fig. 2.11 one transmitter power supply module can be fitted in position d to provide a nominal 24v supply capable of driving two, 2-wire transmitters. 2.7 relays one relay is pro...

  • Page 21: 3 On-Line Help

    Field mountable videographic recorder sm500f 3 on-line help im/sm500f issue 10.1 19 3 on-line help the instrument is equipped with a context-sensitive, on-line help facility that can be accessed from any operator, logging or configuration view. To navigate the on-line help, refer to fig. 3.1 and: a ...

  • Page 22: 4 Operation

    Field mountable videographic recorder sm500f 4 operation 20 im/sm500f issue 10.1 4 operation 4.1 powering up the instrument when power is first applied to the instrument, its processor carries out a number of self-tests and displays the start-up screen. At the end of the start-up sequence, the instr...

  • Page 23

    Field mountable videographic recorder sm500f 4 operation im/sm500f issue 10.1 21 4.3 operator display overview – fig. 4.2 fig. 4.2 overview of operator displays note. Only process groups and views that are enabled are displayed. Process group 2 (recording channels 2.1 to 2.4) process group 1 (record...

  • Page 24: 5 Logging

    Field mountable videographic recorder sm500f 5 logging 22 im/sm500f issue 10.1 5 logging 5.1 logging access access to logging is controlled by the instrument's security system. If 'security system' is set to 'basic' and 'logging security' is set to 'off', access to the logging facility is unrestrict...

  • Page 25

    Field mountable videographic recorder sm500f 5 logging im/sm500f issue 10.1 23 fig. 5.2 accessing logging – advanced security note. If an incorrect password is entered the display returns to the operating view. However, if the maximum number of consecutive incorrect password entries is exceeded, the...

  • Page 26

    Field mountable videographic recorder sm500f 5 logging 24 im/sm500f issue 10.1 5.1.1 password entry enter password 1. Select the required character using the , , and keys. 2. Add the selected character to the password string using the key. Note. For security, all characters are displayed as ' ' 3. ...

  • Page 27: 6 Configuration

    Field mountable videographic recorder sm500f 6 configuration im/sm500f issue 10.1 25 6 configuration 6.1 introduction this section describes how to access the instrument's configuration level and make changes to the parameters using the operator keys. 6.2 configuration level security – table 6.1 two...

  • Page 28

    Field mountable videographic recorder sm500f 6 configuration 26 im/sm500f issue 10.1 6.3 configuration level access – figs. 6.1 to 6.3 to configure an instrument when 'configuration security' is set to the factory default setting of 'password protected': 1. Access the configuration level – see figs....

  • Page 29

    Field mountable videographic recorder sm500f 6 configuration im/sm500f issue 10.1 27 fig. 6.2 accessing the configuration level note. 1. If 'new configuration' or 'open a configuration' is selected and the modified configuration file is saved later as the current configuration, new internal data fil...

  • Page 30

    Field mountable videographic recorder sm500f 6 configuration 28 im/sm500f issue 10.1 referring to fig. 6.3, set the internal security switch as follows: a unlock the instrument door with the key supplied, press the release catch and open the door. B remove the tamper-evident seal (if fitted), releas...

  • Page 31

    Field mountable videographic recorder sm500f 6 configuration im/sm500f issue 10.1 29 6.4 overview of configuration – fig. 6.4 referring to fig. 6.4, configure the instrument as follows: a select 'common' from the configuration menu. B select the parameter required using the and keys. C press the key...

  • Page 32

    Field mountable videographic recorder sm500f 6 configuration 30 im/sm500f issue 10.1 6.5 making changes to parameters – figs. 6.5 to 6.7 referring to fig. 6.5, parameters are located as follows: a configuration tab. B parameter. C parameter value. D edit button. E sub-menu. F higher-level windows re...

  • Page 33

    Field mountable videographic recorder sm500f 6 configuration im/sm500f issue 10.1 31 referring to fig. 6.6, use data entry dialog boxes as follows: a use the and keys to highlight an item and press to select it. B parameter limits. C use the and keys to highlight the text field and use the and keys ...

  • Page 34

    Field mountable videographic recorder sm500f 6 configuration 32 im/sm500f issue 10.1 referring to fig. 6.7, exit configuration mode as follows: a open the menu, select 'exit' and press . B to begin using a configuration immediately, select 'save as current configuration'. Fig. 6.7 exiting configurat...

  • Page 35

    Field mountable videographic recorder sm500f 6 configuration im/sm500f issue 10.1 33 c select 'save configuration' to save any changes but to continue to use the previous configuration. D save the configuration in internal or external storage. E select 'cancel' to discard all changes and return to t...

  • Page 36: 7 Specification

    Field mountable videographic recorder sm500f 7 specification 34 im/sm500f issue 10.1 7 specification operation and configuration configuration via tactile membrane keys on front panel or pc configuration multiple configuration files can be stored in internal (up to 16 files) or external memory (with...

  • Page 37

    Field mountable videographic recorder sm500f 7 specification im/sm500f issue 10.1 35 custom linearization number 2 number of breakpoints 20 per linearizer operator messages number 24 trigger via front panel or digital signals recording in alarm/event log can be enabled or disabled on configuration d...

  • Page 38

    Field mountable videographic recorder sm500f 7 specification 36 im/sm500f issue 10.1 process alarms number 16 (4 per recording channel) types high/low process, latch & annunciator rate fast/slow tag 20-character tag for each alarm hysteresis programmable value and time hysteresis (1 to 9999 s) alarm...

  • Page 39

    Field mountable videographic recorder sm500f 7 specification im/sm500f issue 10.1 37 recording duration approximate duration calculated for continuous recording of 4 channels of analog data (for 8 channels divide by 2, for 2 channels multiply by 2 etc.) archiving to removable media removable storage...

  • Page 40

    Field mountable videographic recorder sm500f 7 specification 38 im/sm500f issue 10.1 recording duration approximate duration calculated for continuous recording of 4 channels of analog data (for 8 channels divide by 2, for 2 channels multiply by 2 etc.) binary encoded file comma-separated file sampl...

  • Page 41

    Field mountable videographic recorder sm500f 7 specification im/sm500f issue 10.1 39 historical logs types alarm/event, totalizer and audit logs no. Of records in each historical log up to 200 in internal memory oldest data is overwritten automatically by new data when log is full log type alarm/eve...

  • Page 42

    Field mountable videographic recorder sm500f 7 specification 40 im/sm500f issue 10.1 analog/digital inputs general number of inputs 4 (1 as standard, 3 optional) input types ma, mv, voltage, resistance, thc, 3-wire rtd, 4-wire rtd, volt-free digital, 24 v dc digital thermocouple types b, e, j, k, l,...

  • Page 43

    Field mountable videographic recorder sm500f 7 specification im/sm500f issue 10.1 41 standard analog input modules analog input types linear inputs standard analog input accuracy (% of reading) millivolts milliamps volts resistance Ω (low) resistance Ω (high) 0 to 150 mv 0 to 50 ma 0 to 25 v 0 to 55...

  • Page 44

    Field mountable videographic recorder sm500f 7 specification 42 im/sm500f issue 10.1 relays number of relays 1 as standard, 2 optional, (1 module) type and rating 2-wire transmitter power supply (optional) number 2 isolated supplies voltage 24 v dc nominal drive 22 ma (each supply) ethernet module (...

  • Page 45

    Field mountable videographic recorder sm500f 7 specification im/sm500f issue 10.1 43 advanced math (optional) type 8 equations provide ability to perform general arithmetic calculations including f0, mass flow (of ideal gases), relative humidity and emissions calculations size 40-character equation ...

  • Page 46

    Field mountable videographic recorder sm500f 7 specification 44 im/sm500f issue 10.1 safety general safety en61010-1 overvoltage class iii on mains, class ii on inputs and outputs pollution category 2 csa 1010 (pending) ul 1010 isolation 500 v dc to earth (ground) environmental operating temperature...

  • Page 47

    Field mountable videographic recorder sm500f appendix a – signal sources im/sm500f issue 10.1 45 appendix a – signal sources source name description analog sources analog i/p a1 to d1 analog input values (from analog input module). Available only if an analog input module is fitted in the relevant p...

  • Page 48

    Field mountable videographic recorder sm500f appendix a – signal sources 46 im/sm500f issue 10.1 digital input states digital i/p a1 to d1 digital input states. Digital signals received from analog input modules fitted at module positions a to d if input 'type' is set to 'volt free digital input' du...

  • Page 49

    Field mountable videographic recorder sm500f appendix b – modbustcp guide im/sm500f issue 10.1 47 appendix b – modbustcp guide b.1 introduction the instrument can be configured to act as either a modbustcp client or server. If configured as a client the recorder collects data from modbustcp servers ...

  • Page 50

    Field mountable videographic recorder sm500f appendix b – modbustcp guide 48 im/sm500f issue 10.1 b.4 operating mode modbus coils – tables b.2 to b.10 tables b.2 to b.10 detail the contents of each modbus coil. Each coil is assigned a register that can have one of two values: 0000 and 0001. Read onl...

  • Page 51

    Field mountable videographic recorder sm500f appendix b – modbustcp guide im/sm500f issue 10.1 49 read: always returns '0' write: 1 = activate read: always returns '0' write: 1 = activate title coil number title coil number operator message 1 0151 operator message 13 0163 operator message 2 0152 ope...

  • Page 52

    Field mountable videographic recorder sm500f appendix b – modbustcp guide 50 im/sm500f issue 10.1 modbus registers stop/go reset wrap pulse 1st stage pulse flowrate failure read access 0 = stopped 1 = running 0 = >1s* 1 = 0 = inactive 1 = active 0 = inactive 1 = active 0 = inactive 1 = active write ...

  • Page 53

    Field mountable videographic recorder sm500f appendix b – modbustcp guide im/sm500f issue 10.1 51 read only: 0 = real time alarm inactive 1 = real time alarm active title coil number real time alarm 1 0851 real time alarm 2 0852 real time alarm 3 0853 real time alarm 4 0854 table b.9 real time alarm...

  • Page 54

    Field mountable videographic recorder sm500f appendix b – modbustcp guide 52 im/sm500f issue 10.1 b.5 operating mode modbustcp registers – tables b.11 to b.13 tables b.11 to b.13 detail the contents of the modbustcp registers accessible while the instrument is in the operating mode. Two data types a...

  • Page 55

    Field mountable videographic recorder sm500f appendix b – modbustcp guide im/sm500f issue 10.1 53 current batch previous batch ieee ieee ieee double precision floating point ieee ieee ieee double precision floating point totalizer maximum flowrate minimum flowrate average flowrate batch total maximu...

  • Page 56

    Field mountable videographic recorder sm500f appendix b – modbustcp guide 54 im/sm500f issue 10.1 b.6 communications – analog and digital inputs comms. Digital inputs comms. Analog inputs failure comms. Analog inputs comms. Digital inputs comms. Analog inputs failure comms. Analog inputs read/write:...

  • Page 57

    Field mountable videographic recorder sm500f appendix b – modbustcp guide im/sm500f issue 10.1 55 channel signal 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 channel input read only 1001 and 1002 1051 and 1052 1101 and 1102 1151 and 1152 1201 and 1202 1251 and 1252 1301 and 1302 1351 and 1352 alarm a trip read/ ...

  • Page 58

    Field mountable videographic recorder sm500f appendix b – modbustcp guide 56 im/sm500f issue 10.1 read/ write: ascii character code – see table b.17 input register number input register number input register number character 1 0951 character 8 0958 character 15 0965 character 2 0952 character 9 0959...

  • Page 59

    Field mountable videographic recorder sm500f appendix c – storage capacity im/sm500f issue 10.1 57 appendix c – storage capacity c.1 internal storage capacity – table c.1 approximate duration calculated for continuous recording of 4 channels of analog data (for 8 channels divide by 2; for 2 channels...

  • Page 60: Appendix D – Units

    Field mountable videographic recorder sm500f appendix d – units 58 im/sm500f issue 10.1 appendix d – units unit description unit description deg f degrees fahrenheit lb/d pounds per day kelvin degrees kelvin lb/h pounds per hour %rh % relative humidity lb/m pounds per minute % % lb/s pounds per seco...

  • Page 61

    Field mountable videographic recorder sm500f appendix d – units im/sm500f issue 10.1 59 ft3/m cubic feet per minute a amps ft3/s cubic feet per second mho conductance scfm standard cubic feet per minute s siemens kg/d kilograms per day us/cm microsiemens per centimeter kg/h kilograms per hour ms/cm ...

  • Page 62: Index

    Field mountable videographic recorder sm500f index 60 im/sm500f issue 10.1 index a accessing the configuration level ...................................................................................................... 27 c configuration data entry dialog boxes ........................................

  • Page 63

    Field mountable videographic recorder sm500f index im/sm500f issue 10.1 61 m modbustcp .................................................................................................................................... 47 alarm groups ...................................................................

  • Page 64: Notes

    Field mountable videographic recorder sm500f notes 62 im/sm500f issue 10.1 notes.

  • Page 65

    Field mountable videographic recorder sm500f notes im/sm500f issue 10.1 63.

  • Page 66

    Field mountable videographic recorder sm500f notes 64 im/sm500f issue 10.1.

  • Page 67

    Products & customer support products automation systems • for the following industries: – chemical & pharmaceutical – food & beverage – manufacturing – metals and minerals – oil, gas & petrochemical – pulp and paper drives and motors • ac and dc drives, ac and dc machines, ac motors to 1kv • drive s...

  • Page 68

    Im /s m5 00f issue 1 0 .1 abb has sales & customer support expertise in over 100 countries worldwide www.Abb.Com the company's policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in uk (05.10) © abb 2010 abb lim...