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ABB SR100B User manual

Manual is about: COMMANDER Multipoint Chart Recorder

Summary of SR100B

  • Page 1

    Front panel keys raise and lower pen lift enter lifts and lowers the pen on successive operations. Used to confirm selections/ adjustments. + return to top of operating page or store adjust parameter value flashing enter prompt parameter x y z select store short-cut keys sideways scroll down scroll ...

  • Page 2: User Guide

    Front panel keys raise and lower pen lift enter lifts and lowers the pen on successive operations. Used to confirm selections/ adjustments. + return to top of operating page or store adjust parameter value flashing enter prompt parameter x y z select store short-cut keys sideways scroll down scroll ...

  • Page 3

    En 29001 (iso 9001) lenno, italy – cert. No. 9/90a abb instrumentation health and safety to ensure that our products are safe and without risk to health, the following points must be noted: 1. The relevant sections of these instructions must be read carefully before proceeding. 2. Warning labels on ...

  • Page 4

    En 29001 (iso 9001) lenno, italy – cert. No. 9/90a abb instrumentation health and safety to ensure that our products are safe and without risk to health, the following points must be noted: 1. The relevant sections of these instructions must be read carefully before proceeding. 2. Warning labels on ...

  • Page 5

    1 symbol identification and section contents configuration • analog inputs • alarms • chart/pen • output modules • operator setup charts and pens • loading a roll/fanfold chart • fitting a pen capsule • understanding the chart printout operation • instrument start-up • viewing: — measured values — a...

  • Page 6

    2 operator level overview configuration level overview editing text function keys contents front and back fold-outs section page getting started ............................................................. 1 1 charts and pens .................................................... 3 1.1 loading a roll...

  • Page 7

    3 set the security code using the and keys (default = 0 ). Press to confirm. Alarm acknowledge security access enter code load chart page press the key twice to hold the current display displayed only if alarms present a1 225.8 ° c boiler 1 temperature boiler 1 temperature a1 225.8 ° c note. The fir...

  • Page 8

    4 …1 charts and pens …1.1 loading a roll chart – fig. 1.2 select the load chart page – see fig. 1.1. Note. If automatic chart rewind has been enabled in the chart control configuration page (see section 3.4.1), when the chart remaining counter reaches 0 the chart will begin rewinding automatically a...

  • Page 9

    5 1 charts and pens… locate spindle pull chart out under top roller insert spindle into roll load roll into cassette feed chart under bar in lower roller wrap chart around cassette 50 mm leave flap of approx 50mm tighten chart with thumbwheels chart routing lift catch 1 3 4 5 6 7 8 9 10 remove chart...

  • Page 10

    6 …1 charts and pens to enable chart reload procedure press the key to stop recording. Remove the old fanfold chart from the cassette. Load new fanfold chart – see fig. 1.3 (refer to section 6, spares list for part numbers). When a new chart is fitted and the cassette replaced, press the key. The ch...

  • Page 11

    7 release tension bar pull through 6 to 7 folds place chart in rear tray with round index marks to the right flip up guide clip tension bar into catch rotate gear wheel to tension and align chart feed chart under tension bar and guide align sprocket holes with roller close guide fold paper into fron...

  • Page 12

    8 …1 charts and pens open door activate pen lift display pen lift activated remove/replace pen capsule close door de-activate pen lift (lower pens) display pen lift de-activated 1 2 3 4 5 1.3 fitting a pen capsule – fig. 1.4 ensure that the power supply is on. Fit a new capsule as shown in fig. 1.4....

  • Page 13

    9 1 charts and pens 09:46 paa 08.30 a2 a1 a3 a4 alarm type/ identifier time of alarm 09:55 300mm/h 10:00 0 20 40 60 tank flow a5 end of chart warning – line printed on last 2m (roll chart) or 1.5m (fanfold chart) channel tag – one channel tag printed every 240mm time, date & chart speed – printed on...

  • Page 14

    10 2 operation boiler 1 temperature a1 225.8 ° c test in progress sr 101b testing internal bus and memories s r 101b – single pen sr 102b – two pen sr 103b – three pen sr 106b – six pen channel no. Measured variable user definable channel tag time 18:20 20-nov-99 20mm/h date chart speed operating pa...

  • Page 15

    11 2 operation… 'auto-scroll – on' 1, 2 or 3 cht speed1: 100mm/h remaining cht:20.0m value and units chart speed date 20 nov 99 time 10:25:32 a1 100.3 0 c a2 200.5 litres a4 400.1 mm a5 70.5% a6 7.25 ph a3 300.6 0 f units channel 1 tag channel 2 tag channel 3 tag channel 4 tag channel 5 tag channel ...

  • Page 16

    12 …2 operation press the key to activate easy view the chart advances approximately 30mm for 5 seconds then rewinds to its original position and resumes recording. A1 100.0 ° c boiler 1 temperature a1 100.0 ° c boiler 1 temperature 1 2 2.2.1 easy view (roll chart only) – fig. 2.4 easy view allows t...

  • Page 17

    13 2 operation… alarm acknowledge page b 300.8 a1 active l 750.3 a5 unack b 300.8 a1 acknlg l 750.3 a5 clear general format i/p fail a3 active source alarm status analog input tag general format alarm ident trip value source alarm status b 104.3 a2 active s u t a t s m r a l a n o i t i d n o c m r ...

  • Page 18

    14 …2 operation page load chart with security access security access enter code software version sr100/ iss without security access operating page 1 then configuration level pages alarm acknowledge page load chart page security access operating page 1 (user tag) configuration level exit the alarm ac...

  • Page 19

    15 3 configuration configuration level (basic) alarms alarms chart output modules operator set-up load chart page security access page analog inputs enter the level 2 security code using the and keys. Press to confirm. Alarm acknowledge security access enter code 0 load chart page press the key repe...

  • Page 20

    16 input type linearizer type 5/2 3/2 √ custom rtd thc n thc b thc e thc l thc j thc t thc s thc r thc k none temp. Units ° f none rtd thc resistance voltage current millivolts off engineering range (display range) programme filter fault detection level 10 % fault detection level 10 % broken sensor ...

  • Page 21

    17 analog input configuration input to configure analog i/p input type rtd analog i/p lin type off 5/2 3/2 sqrt custom rtd type n type b type e type l type j type t type s type r type k none tc r v ma mv off analog i/p lin units deg f deg c i/p range fs i/p range decpt none custom sqrt 5/2 3/2 i/p r...

  • Page 22

    18 …3 configuration i/p range fs range decpt i/p range zero analog i/p brs drive up down none analog i/p fault detect analog i/p filter time sec analog i/p eng units analog i/p tag 6789:; units 6789:; i/p input to configure engineering engineering engineering …3.2.1 analog input configuration page i...

  • Page 23

    19 3 configuration… input conditioning configuration rejection frequency 60 hz 50 hz copy a1 i/p config to all channels yes no e p y t t u p n i e u l a v . N i m e u l a v . X a m n a p s . N i m s t l o v i l l i m 0 0 0 2 – 0 0 0 2 5 . 2 s t l o v 0 2 – 0 2 5 2 . 0 s p m a i l l i m 0 0 1 – 0 0 1...

  • Page 24

    20 …3 configuration (x) span adjust a1 chart (+) offset a1 display and scale adjustment offset adjustment span adjustment engineering range 100 ° c 250.0 ° c 50.0 ° c offset adjustment display display engineering range 225 ° c 250.0 ° c 50.0 ° c span adjustment display display adjust scale a1 200.3 ...

  • Page 25

    21 3 configuration… scale adjustment input to adjust reset scale adjust none yes no adjust offset adjust span …3.2.3 scale adjustment page input to adjust select the analog input to adjust (a1 to a6). On entry the default is none . Scale adjustment reset select yes to reset the analog input offset a...

  • Page 26

    22 …3 configuration process alarm configuration alarm to configure process alarm type off low process high process off none process alarm source anlg i/p process alarm trip process alarm hyst high process low process process variable hysteresis hysteresis trip point alarm on alarm off alarm on alarm...

  • Page 27

    23 alarm acknowledge page acknowledge type latch normal none global ack source paper out alarm i/p failure digital i/p chart speed power failure process alarm none none power failure indication yes no 3 configuration… e g d e l w o n k c a e p y t m r a l a n o i t i d n o c m r a l a d e g d e l w ...

  • Page 28

    24 chart control configuration chart speed 1 mm/hr chart speed 1 source paper out alarm i/p failure digital i/p chart speed power failure process alarm none chart speed 2 mm/hr chart speed 2 source chart speed 3 mm/hr chart speed 3 source …3 configuration 3.4 chart 3.4.1 chart control configuration ...

  • Page 29

    25 3 configuration… on off text print no auto print on off alarm print chart cassette type rollchart fanfold message print speed fast slow t n i r p o t r e t e m a r a p d e e p s t r a h c ≤ h / m m 0 2 1 w o l s d e e p s t n i r p t s a f d e e p s t n i r p s m r a l a s s e c o r p w o l s t s...

  • Page 30

    26 …3 configuration set paper length m automatic rewind at chart end yes no pen lift enable yes no auto pen drop yes no fanfold chart time line advance enable yes no roll chart configuration chart control yes no easy view enable …3.4.1 chart control configuration page set paper length set the requir...

  • Page 31

    27 3 configuration… chart scaling configuration scale to configure scale pen scale fullscale scale dec point scale zero scale divisions none scale print interval scale 1 to 6 scale source scale test press enter acknlg scale to configure scale to configure off e p y t t n e m u r t s n i 1 n e p 2 n ...

  • Page 32

    28 …3 configuration pen position configuration position pen 1 to chart zero position pen 1 to chart fullscale pen cal enable yes no no 3.4.3 pen position configuration page information. • allows accurate calibration of the pen positions on the chart. • can be used to remove effects of inconsistencie...

  • Page 33

    29 3 configuration… select relay output digital source polarity selection relay b 1 b 2 b 3 module position output no. Paper out alarm input failure digital input da1 chart speed power failure process alarm none source state source state source state process alarm a1 active process alarm a1 inactive...

  • Page 34

    30 security access configuration access 1 security password access 2 security password …3 configuration real time clock configuration date time : : adjust date/time ? No yes adjust date day month year dd mmm yy adjust time hours : minutes hh:mm no select language francais language configuration engl...

  • Page 35

    31 4 installation 50 ° c max. 0 ° c min. A – within temperature limits 0 to 95% rh 0 to 80% rh b – within humidity limits + c – use screened cable sensor minimum a – close to sensor b – at eye-level location c – avoid vibration 144 (5.67) 260 (10.25) 222 (8.75) 230 (9) 144 (5.67) panel cut-out 30 (1...

  • Page 36

    32 …4 installation caution. The clamp must fit flat on the instrument casing. If the clamp is bowed, the securing screw is overtight and sealing problems may occur. Fig. 4.4 mounting …4.2 mounting – figs. 4.3 and 4.4 loosen the retaining screw on each panel clamp insert the instrument into the panel...

  • Page 37

    33 4 installation… undo jacking screw pull chassis out 1 2 remove backplate remove clamp remove screw power supply analog inputs relay outputs earth stud 1 2 3 information. The terminal compartment extension used for anchoring cable conduits is an optional fitting. Fig. 4.5 access to terminals fig. ...

  • Page 38

    34 …4 installation fig. 4.7 electrical connections standard analog i/p connector (section 4.5) a1 a2 a3 a4 a5 a6 a7 a8 a9 a10 a11 a12 a13 a14 a15 a16 a17 a18 a19 a20 tb1 analog i/p a1 analog i/p a2 analog i/p a3 analog i/p a4 analog i/p a5 analog i/p a6 + – 3 rd lead rtd + – 3 rd lead rtd + – 3 rd l...

  • Page 39

    35 4 installation… + – a – voltage b – current c – thermocouple each lead must be of equal resistance and less than 50 Ω d – 3-lead rtd e – 2-lead rtd (and resistance) sleeved link + – 3rd ld white red + – 3rd ld white red red + – diode supplied in accessory pack. + – caution. Under no circumstances...

  • Page 40

    36 …4 installation + – + – tx + – 2-wire transmitter power supply (24v d.C., 70ma max.) analog i/p normally closed normally open common fig 4.9 transmitter power supply fig 4.10 relay outputs note. • the maximum total combined current flowing through the relays is 36a. • the maximum individual relay...

  • Page 41

    37 4 installation + – earth / x x x 3 xx d.C. Supply code label fuse analog input pcb (tb1) remove pcb (tb1) identify the input link positions set the input link positions current rtd voltage thc & mv remove tie-bar st and ard inputs input 1 input 2 input 3 input 4 input 5 input 6 1 2 3 4 2 / x x x ...

  • Page 42

    38 5 simple fault finding m o t p m y s e s u a c e l b i s s o p n o i t c a d r o c e r t o n s e o d . ) e v o m t o n o d t r a h c d n a s n e p ( ) a ) b m 0 . 0 = g n i n i a m e r r e p a p . ) s e g a p g n i t a r e p o n i d e y a l p s i d ( . R h / m m 0 = d e e p s t r a h c ) a ) b . ...

  • Page 43

    39 6 spares list 6.1 consumables the following spares are required at regular intervals: item part no. Roll chart – 25m 30 division ....................................................... Pr100–9000r 40 divisions ..................................................... Pr100–9001r 50 divisions ...........

  • Page 44

    40 a alarms acknowledging ................... 13, 23 configuring ............................... 22 hysteresis ................................. 22 message printing ...................... 25 operator page messages ........ 12 process .............................. 13, 22 source ........................

  • Page 45

    Operator level overview boiler 1 temperature a1 225.8 ° c alarm pages operating displays security access chart page configuration level (section 2.1) (section 2.3) (section 2.4) (section 1.1 & 1.2) (section 3.1) • channel reading, tag & units • system date & time • chart speed • remaining chart oper...

  • Page 46

    Operator level overview boiler 1 temperature a1 225.8 ° c alarm pages operating displays security access chart page configuration level (section 2.1) (section 2.3) (section 2.4) (section 1.1 & 1.2) (section 3.1) • channel reading, tag & units • system date & time • chart speed • remaining chart oper...

  • Page 47

    Configuration levels overview basic level exit analog inputs alarms chart o/p modules operator set-u p (section 3.2.1) (section 3.2.2) (section 3.2.3) (section 3.3.1) (section 3.3.2) (section 3.4.1) (section 3.4.2) (section 3.4.3) (section 3.5.1) (section 3.5.1) (section 3.6.1) (section 3.6.2) (sect...

  • Page 48

    Configuration levels overview basic level exit analog inputs alarms chart o/p modules operator set-u p (section 3.2.1) (section 3.2.2) (section 3.2.3) (section 3.3.1) (section 3.3.2) (section 3.4.1) (section 3.4.2) (section 3.4.3) (section 3.5.1) (section 3.5.1) (section 3.6.1) (section 3.6.2) (sect...