ABB TRIO-50.0-TL-OUTD Product Manual - Izing Of Fuses

Manual is about: ABB solar inverters 50 kW

Summary of TRIO-50.0-TL-OUTD

  • Page 1

    Abb solar inverters product manual trio-50.0-tl-outd (50 kw).

  • Page 2

    - 2 - 000517cg important safety instructions this manual contains important safety instructions that must be followed during the installa- tion and maintenance of the equipment. Save these instructions! Keep this document in a safe place near the inverter for easy access during installation, op- era...

  • Page 3

    - 3 - 000517cg product manual trio-50.0 string inverters 1 - introduction and general information 2 - characteristics 3 - safety and accident prevention 4 - lifting and transport 5 - installation 6 - instruments 7 - operation 8 - maintenance trio-50.0-tl-outd-product manual en-rev c (m000030cg) effe...

  • Page 4: Ot Included In The Supply

    - 4 - 000002fg w arranty and supply conditions the warranty conditions are considered to be valid if the customer adheres to the indications in this manual; any conditions deviating from those described herein must be expressly agreed in the purchase order. Abb declares that the equipment complies w...

  • Page 5: Able of Contents

    - 5 - 000518cg 1 - introduction and general information t able of contents i ntroduction and general information ................................................................................................4 warranty and supply conditions .............................................................

  • Page 6

    - 6 - 000518cg 1 - introduction and general information s afety and accident prevention .....................................................................................................37 safety information and instructions ...........................................................................

  • Page 7

    - 7 - 000518cg 1 - introduction and general information configurable relay connection (alarm and aux) .............................................................82 connector for expansion board installation (optionals) ........................................................83 connector for pmu ex...

  • Page 8: Cope and Target Audience

    - 8 - 000004fg 1- introduction and general information s cope and target audience p urpose and document structure this operating and maintenance manual is a useful guide that will enable you to work safely and carry out the operations necessary for keeping the equipment in good working order. If the...

  • Page 9: Ymbols And Signs

    - 9 - 000006hg 1 - introduction and general information s ymbols and signs in the manual and/or in some cases on the equipment, the danger or hazard zones are indicated with signs, labels, symbols or icons. Symbol description indicates that it is mandatory to consult the manual or original document,...

  • Page 10

    - 10 - 000006hg 1 - introduction and general information symbol description xx indicates a risk of electric shock. The discharge time of the stored energy (represented in the figure by the letters xx), is provided on the identification label. Dc direct current ac alternate current with insulation tr...

  • Page 11: Ntended Or Allowed Use

    - 11 - 000007cg 1- introduction and general information f ield of use, general conditions abb shall not be liable for any damages whatsoever that may result from incorrect or careless operations. You may not use the equipment for a use that does not conform to that provided for in the field of use. ...

  • Page 12: Eneral Conditions

    - 12 - 000008eg g eneral conditions a description of the equipment characteristics is provided to identify its main components and specify the technical terminology used in the ma- nual. This chapter contains information about the models, details of the equipment, characteristics and technical data,...

  • Page 13

    - 13 - 000519cg 2 - characteristics the approval label contains the following information: 1. Manufacturer 2. Model 3. Rating data 4. Certification marks i dentification of the equipment and manufacturer the technical data provided in this manual does not substitute the data supplied on the labels a...

  • Page 14

    - 14 - 000519cg 2 - characteristics in addition to the label showing the inverter data, there are also additional identification labels for the power module and the 2 wiring boxes. The labels displays the following information: the officially required information is located on the approval label. Th...

  • Page 15: Odels and Range of Equipment

    - 15 - 000519cg 2 - characteristics m odels and range of equipment the choice of the inverter model must be made by a qualified technician who knows about the installation conditions, the devices that will be installed outside the inverter and possible integration with an existing system. The power ...

  • Page 16

    - 16 - 000520cg 2 - characteristics l ist of main reference components 01 assembly bracket 14 dc disconnect switch 28 top stops 02 dc wiring box 15 dc overvoltage surge arresters 29 conductor springs 03 power module 16 single ac cable gland pg42 30 single ac cable glands (not supplied) 04 interface ...

  • Page 17

    - 17 - 000520cg 2 - characteristics dcwb-s 14 31 09 13 23 11 11 35 33 34 34 34 dcwb-sx dcwb-sy 23 22 10 19 19 09 15 31 14 standard 09 31 23 13 21 11 32 11 21 32 37 d c wiring box standard / -s / -sx / -sy version 01 assembly bracket 24 spacers 32 ground connection brackets 02 dc wiring box 26 heat s...

  • Page 18

    - 18 - 000520cg 2 - characteristics 37 12 31 17 23 21 21 30 20 12 31 36 36 18 23 21 21 30 20 12 31 23 21 21 30 20 32 32 32 output ac output ac output ac 16 30 16 30 16 30 acwb-s standard acwb-sx a c wiring box standard -s / -sx version 01 assembly bracket 20 ground protection terminal 02 dc wiring b...

  • Page 19

    - 19 - 000520cg 2 - characteristics p rincipal wiring box components ac line disconnect switch 36 (wiring box -s / -sx) model: ot100f4n2 or equivalent ac disconnect switch voltage utilisation category current 380-415vac ac22a 100a 380-415vac ac23a 80a dc line disconnect switch 14 (wiring box -s/ -sx...

  • Page 20

    - 20 - 000521cg 2 - characteristics c haracteristics and technical data table: technical data trio-50.0-tl-outd input absolute maximum input voltage (vmax,abs) 1000 v input start-up voltage (vstart) 360…500 v (default 420) input operating interval (vdcmin...Vdcmax) 0.7xvstart ...950 v (min 300 v) ra...

  • Page 21

    - 21 - 000521cg 2 - characteristics table: technical data trio-50.0-tl-outd operating performance maximum efficiency (ηmax) 98.30% weighted efficiency (euro/cec) 98.0% / - communication remote monitoring vsn300 wifi logger card (opt.), vsn700 data logger (opt.) wireless local monitoring vsn300 wifi ...

  • Page 22: Ightening Torques

    - 22 - 000521cg 2 - characteristics t ightening torques to maintain the ip65 protection of the system and for optimal installation, the following tightening torques must be used: dc wiring box 02 service cable gland 34 pg 21 5.0 nm service cable gland 35 pg 16 2.7 nm dc cable glands 11 m32 (only sta...

  • Page 23: Verall Dimensions

    - 23 - 000521cg 2 - characteristics o verall dimensions the overall dimensions are expressed in millimetres and include the vertical or horizontal wall installation bracket. Output ac 1491 388.7 15.7 693.7 2.1 388.7 25.3 2.1 698.5 725 272.6 315.

  • Page 24

    - 24 - 000521cg 2 - characteristics d imensions of vertical wall assembly bracket. The dimensions of the wall mounting bracket are expressed in millimetres. H orizontal wall assembly bracket. The dimensions of the wall mounting bracket are expressed in millimetres. 406.4 406.4 406.4 21.3 107.9 107.9...

  • Page 25: Fficiency Curves

    - 25 - 000522bg 2 - characteristics e fficiency curves the equipment was designed considering current energy conservation standards, to avoid waste and unnecessary leakage. Graphs of the efficiency curves of all models of inverter described in this manual are shown below. The efficiency curves are l...

  • Page 26

    - 26 - 000522bg 2 - characteristics p ower limitation (power derating) in order to allow inverter operation in safe thermal and electrical condi- tions, the unit automatically reduces the value of the power fed into the grid. Power limiting may occur due to: • adverse environmental conditions (therm...

  • Page 27

    - 27 - 000522bg 2 - characteristics p ower reduction due to the input voltage the reduction of the power supplied where the dc input voltage values are too high or too low is adjusted automatically. Vin (v) pout (kw) 0 5 10 15 20 25 30 35 45 50 40 300 35 0 40 0 45 0 50 0 55 0 60 0 65 0 70 0 75 0 80 ...

  • Page 28: - Q Curve Capability

    - 28 - 000522bg 2 - characteristics p - q curve capability based on the standard network on the country the capability of p-q curve can be reduced. Conditions: - ambient temperature 50 °c - rated output voltage (un) 400vac - rated active power (pn) 50kw - nominal apparent power (sn) 50kva - rated re...

  • Page 29: Trings And Arrays

    - 29 - 00001 1cg 2 - characteristics c haracteristics of a photovoltaic generator a pv generator consists of an assembly of photovoltaic panels that tran- sform solar radiation into dc electrical energy and can be made up of: strings: x number of pv panels connected in series array: group of x strin...

  • Page 30: Escription of The Equipment

    - 30 - 000523ag 2 - characteristics d escription of the equipment this equipment is a string inverter which converts the direct current of a photovoltaic generator into alternating current and feeds it into the public distribution grid. Photovoltaic panels convert solar radiation into “dc” electrica...

  • Page 31: Otes On The System Sizing

    - 31 - 000523ag 2 - characteristics c onnection of several inverters together if the photovoltaic systems exceeds the capacity of a single inverter, it is possible to connect multiple inverters to the system, each of them in turn connected on the dc side to an appropriate section of the photovoltaic...

  • Page 32

    - 32 - 000524bg 2 - characteristics f unctionality and components of the equipment configurable relay the inverter is equipped with a configurable switching relay, which can be used in different operating configurations that can be set using the de - signated software. A typical example of applicati...

  • Page 33

    - 33 - 000525bg 2 - characteristics t opographic diagram of the equipment the diagram summarises the internal structure of the inverter. The internal circuitry is with double stage conversion and therefore con- sists of: - dc/dc input converter (booster) - dc-ac output inverter this inverter model w...

  • Page 34

    - 34 - 000525bg 2 - characteristics in1 + - mppt 1 (dc/dc) dc/dc dsp controller line filter l1 l2 l3 pe alarm n.C n.O c 1_rs485 + t/r - t/r g n d -sx version c urr ent rea di ng o vp m on ito rin g grid standard setting -s version l1 l1 , s l2 l2 , s l3 l3 , s n n , s pe inverter 1 aux n.C n.O c 2_r...

  • Page 35: Afety Devices

    - 35 - 000526bg 2 - characteristics s afety devices a nti-islanding in the event of a local grid outage by the electricity company, or when the equipment is switched off for maintenance operations, the inverter must be physically disconnected to ensure the protection of the people working on the gri...

  • Page 36: Ther Safeguards

    - 36 - 000526bg 2 - characteristics o ther safeguards the inverter is equipped with additional protective devices to ensure safe operation in any circumstance. These protections include: - constant monitoring of the grid voltage to ensure that voltage and fre- quency values remain within operating l...

  • Page 37

    - 37 - 000016bg s afety information and instructions the equipment has been manufactured in accordance with the strictest accident-prevention regulations and supplied with safety devices suitable for the protection of components and operators. For obvious reasons, it is not possible to anticipate th...

  • Page 38: Igns and Labels

    - 38 - 000017gg 3 - safety and accident prevention h azardous areas and operations e nvironmental conditions and risks the device can be installed outdoors, but only in environmental conditions that do not prevent its regular operation. These conditions are listed in the technical data and in the in...

  • Page 39: Hermal and Electrical Hazard

    - 39 - 000017gg 3 - safety and accident prevention t hermal and electrical hazard warning: the removal of guards or covers is only permitted after the voltage has been removed and time period indicated on the label has passed. This is to let the components cool down and allow the internal capacitors...

  • Page 40: Esidual Risks

    - 40 - 000018cg 3 - safety and accident prevention r esidual risks despite the warnings and safety systems, there are still some residual risks that cannot be eliminated. These risks are listed in the following table with some suggestions to prevent them. T able of residual risks risk analysis and d...

  • Page 41: Eneral Conditions

    - 41 - 000019dg g eneral conditions some recommendation apply only to large size product or multiple small size product packaging. T ransport and handling transport of the equipment, especially by road, must be carried out with means for protecting the components (in particular, the electronic compo...

  • Page 42: Torage

    - 42 - 000527cg 4 - lifting and transport s torage if the package with the power module part is stored correctly, it can withstand a maximum load of 4 stacked devices (divided into 4 pallets). If the package with the wiring box is stored correctly, it can withstand a maximum load of 8 stacked device...

  • Page 43: Ypes of Lifting

    - 43 - 000527cg 4 - lifting and transport t ypes of lifting because of its weight, the power module 03 must be lifted by two people or alternatively using suitable lifting equipment. It is preferable not to lift the inverter from the cover. If it should be neces- sary, respect the lifting points at ...

  • Page 44: Ist of Components Supplied

    - 44 - 000527cg 4 - lifting and transport l ist of components supplied supplied with the inverter are all the components required to correctly install and connect the inverter components available for all dc wiring box models qty connector for connection of the configurable relay 2 connector for con...

  • Page 45

    - 45 - 000527cg 4 - lifting and transport horizontal support assembly 01 bracket. 0 1 countersunk screws m5x14 for me- chanically securing the half-brackets 4 10 hex head screw m6x16 (4 for secu- ring the ground connection brackets and 2 for the cage nuts) 6 6 forks for securing the power module to ...

  • Page 46: Eneral Conditions

    - 46 - 000021fg g eneral conditions the device is installed depending on the system and the place where the device is installed. Its performance therefore depends on the correctness of the connections. Staff authorised to carry out the installation must be specialised and experienced in this job. Th...

  • Page 47

    - 47 - 000528cg 5 - installation i nstallation site and position • consult the technical data to check the required environmental condi- tions (protection rating, temperature, humidity, altitude, etc.) • installation of the unit in a location exposed to direct sunlight is acceptable. • do not instal...

  • Page 48

    - 48 - 000528cg 5 - installation • respect the minimum distances from objects around the inverter that could prevent the inverter installation and restrict or block the air flow. The wiring boxes are connected to the inverter using quick fit connec - tors which require sufficient space in order for ...

  • Page 49

    - 49 - 000528cg 5 - installation i nstallations above 2000 metres on account of the rarefaction of the air (at high altitudes), particular conditions may occur that should be considered when choosing the place of installation: • less efficient cooling and therefore a greater likelihood of the device...

  • Page 50

    - 50 - 000529cg 5 - installation m ounting with a support bracket m ounting on a vertical support • use 4 of the countersunk m5x14 screws to connect the two bra- cket pieces together. • insert the 2 cage nuts into the their seats b on the bracket. • position the bracket 01 perfectly level on the ver...

  • Page 51

    - 51 - 000529cg 5 - installation • install spacers 24 in the two lower rear attachment pins 27 of the power module. This will prevent backwards tilt when the power module is hung on the bracket. • lift the power module up to the bracket using the (optio- nal) handles 06 or the (op- tional) m12 eyebo...

  • Page 52

    - 52 - 000529cg 5 - installation • set the wiring box disconnect switches to “0”; otherwise it will not be possible to remove the front cover 08 . • unscrew the 8 screws holding the front covers 08 of the dc wir- ing box 02 and ac wiring box 05 in place. Don’t lose the screws! • install 1 spacers 24...

  • Page 53

    - 53 - 000529cg 5 - installation • install the 2 brackets acting as an earth connection 32 on the provided fastening points 37 (one for each wiring box) and marked with the symbol . On the figure is shown how to install the brackets on the wiring box. The bracket is not symmetrical and so it must be...

  • Page 54

    - 54 - 000529cg 5 - installation • couple the wiring boxes to the power module one at a time, making them slide horizontally on the bracket 01 and ensuring that the quick fit connectors are inserted correctly 23 . • once this has been completed, insert the metal locking forks 07 into the designated ...

  • Page 55

    - 55 - 000529cg 5 - installation • before fitting the covers 08 , install (mandatory) the ground connec- tion brackets 32 into the fastening points 37 at the bottom between the power module and the 2 wiring boxes. Follow the order of installation set out below: - earth connection bracket - flat wash...

  • Page 56

    - 56 - 000530cg 5 - installation m ounting on a horizontal support • connect the 6 pieces of the hori - zontal bracket 01 together with the 10 screws (m5x14) shipped with the bracket (refer to figure at right). • insert the 2 cage nuts into the their seats b on the bracket. • position the bracket 01...

  • Page 57

    - 57 - 000530cg 5 - installation • lift the power module up to the bracket using the (optio- nal) handles 06 or the (op- tional) m12 eyebolts, or ano- ther appropriate lifting device. The power module is pre-equip- ped with metal expansions which allow it to be temporarily put ver- tically on the fl...

  • Page 58

    - 58 - 000530cg 5 - installation • set the wiring box disconnect switches to “0”; otherwise it will not be possible to remove the front cover 08 . • unscrew the 8 screws holding the front covers 08 of the dc wir- ing box 02 and ac wiring box 05 in place. Don’t lose the screws! • remove the covers 04...

  • Page 59

    - 59 - 000530cg 5 - installation • install the 2 brackets acting as an earth connection 32 on the provided fastening points 37 (one for each wiring box) and marked with the symbol . On the figure is shown how to install the brackets on the wiring box. The bracket is not symmetrical and so it must be...

  • Page 60

    - 60 - 000530cg 5 - installation • couple the wiring boxes to the power module one at a time, ma- king them slide horizontally on the bracket 01 and ensuring that the quick fit connectors are inser - ted correctly 23 . • once this has been completed, insert the metal locking forks 07 into the design...

  • Page 61

    - 61 - 000530cg 5 - installation • before fitting the covers 08 , install (mandatory) the ground connec- tion brackets 32 into the fastening points 37 at the bottom between the power module and the 2 wiring boxes. Follow the order of installation set out below: - earth connection bracket - flat wash...

  • Page 62

    - 62 - 000534cg 5 - installation g rid output connection (ac side) the inverter must be connected to a three-phase system with the center of the star connected to ground. To connect the inverter to the grid is possible to choose between the four-wire connection (3 phases + neutral) and the three-wir...

  • Page 63

    - 63 - 000534cg 5 - installation c haracteristics and sizing of the line cable the cross-section of the ac line conductor must be sized in order to prevent unwanted disconnections of the inverter from the grid due to high impedance of the line that connects the inverter to the power supply; if the i...

  • Page 64: Standard (Ac)

    - 64 - 000534cg 5 - installation c onnection to terminal block ac side to avoid risks of electrical shock, all wiring operations must be carried out with the disconnect switch downstream of the inverter (grid side) off. Be careful not to change round one of the phases with neutral! Grounding is esse...

  • Page 65: B01

    - 65 - 000534cg 5 - installation ac cable installation: • unscrew the cable gland or the cable clamps and remove the cover • introduce the cable with a suitable cross-section • connect the earth cable to the designated threaded metal insert or earth protection terminal 20 following to the sequence i...

  • Page 66

    - 66 - 000534cg 5 - installation i nstallation of the second protective earthing cable the insertion of a second earth cable may be required by the regulations of the country of installation. In making the connection, the following conditions must be fulfilled: 1. The ground cable must be secured to...

  • Page 67

    - 67 - 000531cg 5 - installation o perations preliminary to the connection of the pv generator in oder to perform safely the preliminary operations before the connec- tion to the pv generator it is needed that the dc wiring box is connected to the ground. Preliminary operations can be performed in t...

  • Page 68: Hecking of Strings Voltage

    - 68 - 000531cg 5 - installation c hecking of strings voltage measure the voltage present between positive and negative pole of each string. If the open circuit voltage of the string is near the maximum value ac- cepted by the inverter, consider that low ambient temperatures cause an increase in the...

  • Page 69

    - 69 - 000531cg 5 - installation for protection of the ac line , on the basis of the information above with regard to the differential protection integrated in abb inverters, it is not necessary to install a type b ground fault switch . In accordance with article 712.413.1.1.1.2 of section 712 of ie...

  • Page 70

    - 70 - 000532cg 5 - installation c onfiguration of the input channels: all versions of the inverter are fitted with an input channel (i.E. A single maximum power point tracking mppt). Strings of photovoltaic modules having the same type and number of panels in series must be connected to the input c...

  • Page 71: Egc

    - 71 - 000532cg 5 - installation c onnection of inputs on the standard and -s models for these two models connection with the dc input terminal board 13 is made by inserting the cables into the cable glands 11 . The maximum cable diameter accommodated by the cable gland is between 13 to 21 mm, while...

  • Page 72

    - 72 - 000532cg 5 - installation c onnection of inputs on the -sx / -sy models for string connections using the dc 02 - sx /-sy wiring box, the quick fit input connectors (mppt) 19 situated at the bottom of the mechanism are used. The quick fit connectors are divided into 4 groups consisting of: -sx...

  • Page 73: -Sx -Sy (Dc)

    - 73 - 000532cg 5 - installation c hecking the correct polarity of the strings (-sx / -sy versions) these operations are to be carried out using class “0” insulating gloves the reverse polarity can cause severe damage. Within the dc wiring box 02 installed in inverter models -sx/-sy there are two bo...

  • Page 74

    - 74 - 000026gg 5 - installation i nstallation procedure for quick-fit connectors there are typically four different types of quick-fit connector models used on abb inverters: weidmüller pv-stick or wm4, multicontact mc4 and amphenol h4. Please refer to the document “ string inverters – product manu...

  • Page 75

    - 75 - 000026gg 5 - installation 2. WeidmÜller wm4 quick-fit connectors installation of weidmüller wm4 connectors requires crimping to be carri- ed out with suitable equipment. - strip the cable to which you want to apply the connector (after verifying that it complies with the connector limits). - ...

  • Page 76

    - 76 - 000026gg 5 - installation 3. Multicontact mc4 quick-fit connectors installation of multicontact mc4 connectors requires crimping to be carri- ed out with suitable equipment. - strip the cable to which you want to apply the connector (after verifying that it complies with the connector limits)...

  • Page 77

    - 77 - 000026gg 5 - installation 4. Amphenol h4 quick-fit connectors installation of amphenol h4 connectors requires crimping to be carried out with suitable equipment. - strip the cable to which you want to apply the connector (after verifying that it complies with the connector limits). - apply th...

  • Page 78: Izing Of Fuses

    - 78 - 000533ag 5 - installation s tring protection fuses (-sx / -sy models only) s izing of fuses the correct sizing of the 10 positive side (+) and 22 negative side (-) string fuses to be used to protect from “return currents” is very important because it can considerably limit the risk of fire an...

  • Page 79

    - 79 - 000533ag 5 - installation fuses must be chosen among the standard commercially available ratings, selecting the value that is closest to the obtained result. The fuse selected with the calculation described previously takes into consideration derating factors and corrections such as: - increa...

  • Page 80: A04

    - 80 - 000535cg 5 - installation c ommunication and control board code reference description of the communication and control board 09 j15 a02 connector for expansion board installation (optionals) a5 a04 sd card housing s8 - s9 a05 rotary switches for setting the country standard j5 - j6 a09 connec...

  • Page 81: Emote Control Connection

    - 81 - 000535cg 5 - installation c onnections to the communication and control board each cable which must be connected to the communication and control board 09 must pass through the following cable glands: • an m25 34 pg21 that takes cables from 10 mm to 17 mm in diameter. Gaskets with two holes a...

  • Page 82

    - 82 - 000535cg 5 - installation c onfigurable relay connection (alarm and aux) the inverter is equipped with 2 multifunction relays with configurable activation. It can be connected with normally open contact (being connected between the no terminal and the common contact c) and with normally close...

  • Page 83

    - 83 - 000535cg 5 - installation c onnector for expansion board installation (optionals) the inverter is equipped with a dedicated a02 (j15) connector for installation of the expansion boards (optionals). On 3 2 1 off s6 on 3 2 1 off s6 r46 r49 3 2 1 j1 j18 j7 j5 j8 x5 2 2 1 2 1 18 17 1 18 17 j6 j15...

  • Page 84

    - 84 - 000535cg 5 - installation c onnector for pmu expansion board installation (optional) the inverter is equipped with a dedicated a23 (j18) connector for installation of the pmu expansion boards (optional). On 3 2 1 off s6 on 3 2 1 off s6 r46 r49 3 2 1 j1 j7 j5 j8 x5 2 2 1 2 1 18 17 1 18 17 j6 j...

  • Page 85

    - 85 - 000535cg 5 - installation s erial communication connection (rs485) the inverter has two rs485 communication lines with the communication protocol which can be set in "aurora" (proprietary communication protocol) or modbus (public communication protocol). The default configuration of the proto...

  • Page 86: 1         8

    - 86 - 000535cg 5 - installation table: crimping diagram for rj45 connectors pin no. Function 1 8 3 +t/r 5 -t/r 7 rtn 1, 2, 4, 6, 8 not used use a connector with metal body to provide cable shield continuity! For long distance connections, the connection on terminal connector is preferable using a s...

  • Page 87

    - 87 - 000536ag 5 - installation m onitoring and control systems the rs485 line can be used to set up a line of communication (with the communication protocol which can be set in "aurora" or "modbus") which, when connected to a monitoring device, enables the operation of the photovoltaic system to b...

  • Page 88

    - 88 - 000536ag 5 - installation when connecting a single inverter to the monitoring system, activate the communication line resistance terminal by setting the switch a12 or a13 (to the on position). Set a different rs485 address on each inverter in the chain. No inverter can have “auto” as an addre...

  • Page 89: Eneral Conditions

    - 89 - 000029bg g eneral conditions one of the first rules for preventing damage to the equipment and to the operator is to have a thorough knowledge of the instruments. We, therefore, advise that you carefully read this manual. If you are not sure about any information in this manual, please ask ab...

  • Page 90: Ed Insulation Fault

    - 90 - 000537bg 6 - instruments the “gfi” (ground fault) led indicates that the inverter has detected a ground fault in the dc side photovoltaic generator. When this fault is detected, the inverter immediately disconnects from the grid. Indicates that the inverter has detected an anomaly. This type ...

  • Page 91

    - 91 - 000537bg 6 - instruments a urora manager lite - advanced configuration software for the characteristics and functions that aurora manager lite makes available is indicated for: 1. Local monitoring of the inverter. It is possible to monitor the main parameters relating to: - general state - st...

  • Page 92: Eneral Conditions

    - 92 - 000031bg g eneral conditions before checking the operation of the equipment, it is necessary to have a thorough knowledge of the instruments chapter 6 and the functions that have been enabled in the installation process. The equipment operates automatically without the aid of an operator; the...

  • Page 93: Ser Interface Mode

    - 93 - 000538ag 7 - operation m onitoring and data transmission as a rule, the inverter operates automatically and does not require spe- cial checks. When there is not enough solar radiation to supply power for export to the grid (e.G. During the night), it disconnects automatically and goes into st...

  • Page 94: 1 2

    - 94 - 000539cg 7 - operation p reliminary operations before commissioning in order to commission the inverter it is necessary to carry out certain preliminary operations to ensure the inverter operates properly. S etting the national grid standard according to the country in which the inverter is i...

  • Page 95

    - 95 - 000539cg 7 - operation switch country grid standard 1 2 2 f china hv @ 400v 3 0 denmark tr-b @ 400v 3 6 dubai mv 3 7 dubai lv ex 3 c jordan @ 400v 3 e chile mv @ 400v 3 f iec 62116 @ 400v the inverter is configured using the rotary switches a05. Before adjusting the rotating switches, make su...

  • Page 96

    - 96 - 000540bg 7 - operation i nstalling the wiring box cover and conductive springs when you have finished connecting and configuring the inverter, and before commissioning, the front covers 08 of the ac and dc wiring boxes must be fitted as well as the cover of the inverter itself. During the ins...

  • Page 97: Ommissioning

    - 97 - 000541cg 7 - operation c ommissioning do not place objects of any kind on the inverter during operation! Do not touch the heat sink while the inverter is operating! Some parts may be very hot and could cause burns. Before proceeding with commissioning, make sure you have carried out all the c...

  • Page 98

    - 98 - 000541cg 7 - operation - watch for the green led to stop flashing remain on if when self-tests and grid checks are complete and the inverter starts production. Any configuration of the inverter must be carried out through aurora manager lite software. The software and its own manual are avail...

  • Page 99: Ed Behaviour

    - 99 - 000589ag 7 - operation l ed behaviour the leds on the front panel may behave in different ways depending on the inverter’s operational status. All possible led activation combinations are shown in the following ta- ble. In particular, each led could behave in one of the following ways: = led ...

  • Page 100

    - 100 - 000589ag 7 - operation led status operating state green: yellow: red: • ventilation anomaly indicates ananomaly in the operation of the internal ventilation system that could limit output power at high ambient temperatures. • failed association of internal inverter components (after replacem...

  • Page 101: Etting Parameters

    - 101 - 000542ag 7 - operation s etting parameters changing certain parameters may prevent disconnection from the grid if the new values exceed those given in the standards of the country of installation. If these parameters are changed to values outside the standard range, an interface protection m...

  • Page 102

    - 102 - 000542ag 7 - operation inverter in funzione - produzione - disconnesso dalla rete - no produzione - connessione alla rete causa della disconnessione ancora presente? Si no n.C. N.O. N.C. N.O. N.C. N.O. Stato relè: commutato stato relè: a riposo stato relè: a riposo this information is made a...

  • Page 103

    - 103 - 000542ag 7 - operation • alarm with reset at the end of the alarm signalling process "alarm" the relay is activated (status: switched) whenever an error (code exxx) or warnings related to grid parameters out of range (warning – codes w003, w004, w005, w006, w007) are present on the inverter....

  • Page 104

    - 104 - 000542ag 7 - operation for the configurable relay operating mode “alarm conf.”, the following considerations are valid: if the alarm condition is persistent, the alarm contact cyclically switches from its resting state to its activated state. In the presence of w002 signalling (input uv – in...

  • Page 105

    - 105 - 000542ag 7 - operation • latch configurable alarm (display text “al. Conf. Latch”) the relay is activated (status: switched) whenever an error (code exxx) or a warning (code wxxx) is present from those selected from the list in the dedicated submenu alarm config (see the table below). When t...

  • Page 106

    - 106 - 000542ag 7 - operation • reactive power: no default regulation. This section of the menu may be used to manage the supply of reactive power into the grid. There are 5 possible types of management: - no regulation: no regulation of reactive power. To enable this mode, select enable and then o...

  • Page 107

    - 107 - 000542ag 7 - operation • uv protection time: default 60 sec. This section of the menu allows you to set the time for which the inverter stays connected to the grid after the input voltage has dropped below the under voltage limit (set at 70% of vstart). Abb sets the time to 60 sec. The user ...

  • Page 108

    - 108 - 000542ag 7 - operation t he information is available through the dedicated software this information is made available through the aurora manager lite software. 1. Product id this allows the model code and the t.Id code to be displayed which identifies the inverter hardware level. 2. Serial ...

  • Page 109: Nverter Switch-Off

    - 109 - 000544ag 7 - operation i nverter switch-off some parts may be very hot and could cause burns. Some inverter parts may be subject to voltages that could be hazardous for the operator. Before performing any work on the inverter, follow the procedure for turning off the inverter. A c and dc wir...

  • Page 110

    - 110 - 000544ag 7 - operation d c (-s / -sx / -sy) and ac (-s / -sx ) wiring box version 1 open the dc disconnect switch and the ac disconnect switch installed on the covers of the two wiring boxes 2 disconnect any power supplies that may be connected to the configurable relay. 3 before attempting ...

  • Page 111: Eneral Conditions

    - 111 - 000037dg g eneral conditions routine and periodic maintenance operations must only be carried out by specialized staff with knowledge of how to perform these tasks. Maintenance operations must be performed with the apparatus disconnected from the grid (power switch open) and the photovoltaic...

  • Page 112: Outine Maintenance

    - 112 - 000545bg 8 - maintenance r outine maintenance routine maintenance operations should not be considered obligatory, but rather as recommended in order to maintain the efficiency of the pv system. It is recommended that maintenance operations are only performed by qualified personnel or abb per...

  • Page 113

    - 113 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - no code - ground f - red led ground fault of photovoltaic generator: the alarm is generated when a leakage current to ground is detected in the dc section of the system. • measure the insulatio...

  • Page 114

    - 114 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - w004 - grid ov - yellow led grid overvoltage: this error signal occurs when during the inverter's normal operation the grid voltage exceeds the maximum limit set by the operator. • check the gr...

  • Page 115

    - 115 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - w015 - island detect. - yellow led disconnection due to anti-islanding: the inverter has been improperly connected to an island grid. • check that the grid to which the inverter is connected is...

  • Page 116

    - 116 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - w027 * - latch-manual reset - no led *not visualised on display resetting of the latch alarm conditions: manual reset of the latch alarm conditions; this operation can be made through the displ...

  • Page 117

    - 117 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - w049 * - global-settings event - no led *not visualised on display variation of the grid standard variation of the inverter's grid standard; this change can be made through the display or advan...

  • Page 118

    - 118 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - w061 - commissioning - soh test - fault - no led * text “bat. Fault- soh_l" shown on the display in the general information (cyclical screens) battery pack blocked through low state of health (...

  • Page 119

    - 119 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - e006 - output oc - yellow led output overcurrent: the alarm occurs when the inverter's output current exceeds the inverter's threshold for maximum output current. • error inside the inverter an...

  • Page 120

    - 120 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - e018 - ground fault - red led high leakage current measured on the dc side (photovoltaic generator): the alarm is generated when, during normal operation of the inverter, a leakage current to g...

  • Page 121

    - 121 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - e025* - riso low - yellow led *not visualised on display low value of insulation resistance: before connecting to the grid the inverter measures the insulation resistance of the pv generator co...

  • Page 122

    - 122 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution - e036 - vout avg error - yellow led average of the measurements of grid voltage outside of range: the average value of the grid voltage (sampled every 10 minutes) does not fall within the permit...

  • Page 123

    - 123 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution e058 - pin vs pout check error - yellow led error in the check of pin vs pout: the error occurs if the difference between the measured value of input power and that of output power is greater tha...

  • Page 124

    - 124 - 000545bg 8 - maintenance - error code - error message - warning name of alarm and cause solution e084 - backfeed oc - yellow led return current to photovoltaic field: the error occurs if the input voltage is particularly low (typically in the evening in conditions of low irradiation) and ind...

  • Page 125: Ower Limitation Messages

    - 125 - 000545bg 8 - maintenance p ower limitation messages the equipment can signal possible output power limitations which may occur on the basis of: - settings made by the user - settings required by the grid standard of the country of installation - protective devices inside the inverter the sig...

  • Page 126

    - 126 - 000545bg 8 - maintenance - message on display - signal name of derating and cause solution - limxxx% code:05 power limitation due to excess temperature: the message indicates that a power limitation is active since an excess temperature condition has been recorded inside the inverter (this p...

  • Page 127

    - 127 - 000546ag 8 - maintenance p rocedure for dismantling the inverter and wiring box the inverter consists of an inverter part and two dc and ac wiring boxes which may be dismantled separately. To dismantling and disassemble the appliance, refer to the chapters: mount using a support bracket - ve...

  • Page 128: “Registration” Site

    - 128 - 000543ag 8 - maintenance o btaining the aurora manger lite credentials - registering at the “registration” site in order to obtain the release credentials for advanced configuration of the inverter using the “aurora manager lite” advanced configuration software, the user must: - go online an...

  • Page 129

    - 129 - 000547ag 8 - maintenance r eplacing dc string fuses (-sx / -sy versions) the string protection fuses in the inverter -sx / -sy versions may need to be replaced in the following circumstances: 1. Adjustment of the fuse value on the basis of the type of pv panels used 2. Damaged fuse fuses are...

  • Page 130

    - 130 - 000548ag 8 - maintenance r eplacement of the buffer battery replacing the buffer battery a20 is carried out on the dc wiring box 02 and may be necessary in the following circumstances: 1. Led error signal 2. Reset of the date and time settings the battery is of the cr2032 type and is install...

  • Page 131

    - 131 - 000040dg 8 - maintenance v erification of ground leakage in the presence of anomalies or report of ground fault (where provided), there may be a ground leakage from the pv generator (dc side). To check this, measure the voltage between the positive pole and ground and between the negative po...

  • Page 132

    - 132 - 000040dg 8 - maintenance b ehaviour of a system with leakage if the voltage measured between one of the two poles and ground does not tend to 0v and stabilizes on a value, there is a ground leakage from the pv generator. Example: when the measurement is made between positive pole and ground,...

  • Page 133

    - 133 - 000043eg 8 - maintenance m easuring the insulation resistance of the pv generator. To measure the insulation resistance of the pv generator compared to ground , the two poles of the pv generator must be short-circuited (using a suitably sized selector). + _ ig once the short-circuit has been...

  • Page 134: Torage and Dismantling

    - 134 - 000039cg 8 - maintenance s torage and dismantling s torage of the equipment or prolonged stop if the equipment is not used immediately or is stored for long periods, check that it is correctly packed and contact abb for storage instructions. The equipment must be stored in well-ventilated in...

  • Page 135: Urther Information

    - 135 - 000339ag f urther information for more information on abb solar products and services, visit www.Abb.Com/solarinverters.

  • Page 136: Ontact Us

    C ontact us www.Abb.Com/solarinverters.