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ABB TZIDC-200 Operating instructions manual

Manual is about: Digital positioner

Summary of TZIDC-200

  • Page 1

    Operating instruction 42/18-85-en electro-pneumatic positioner tzidc-200, tzidc-210, tzidc-220 for 4 ... 20 ma two-wire technology, hart, profibus pa, foundation fieldbus.

  • Page 2

    Blinder text 2 tzidc-200, tzidc-210, tzidc-220 42/18-85-en electro-pneumatic positioner tzidc-200, tzidc-210, tzidc-220 operating instruction 42/18-85-en 04.2016 rev. D translation of the original instruction manufacturer: abb automation products gmbh process automation schillerstraße 72 32425 minde...

  • Page 3

    Contents 42/18-85-en tzidc-200, tzidc-210, tzidc-220 3 1 safety ............................................................................................................................................................. 5 1.1 general information and notes for the reader ..............................

  • Page 4

    Contents 4 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 9.1.2 output ................................................................................................................................................... 39 9.1.3 travel .......................................................................

  • Page 5

    Safety 42/18-85-en tzidc-200, tzidc-210, tzidc-220 5 1 safety 1.1 general information and notes for the reader you must read these instructions carefully prior to installing and commissioning the device. These instructions are an important part of the product and must be kept for future reference. T...

  • Page 6

    Safety 6 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 1.4 warranty provisions using the device in a manner that does not fall within the scope of its intended use, disregarding this instruction, using underqualified personnel, or making unauthorized alterations releases the manufacturer from liabilit...

  • Page 7

    Safety 42/18-85-en tzidc-200, tzidc-210, tzidc-220 7 1.5.2 name plate fig. 1: name plate 1  complete model name 2  software version 3  serial number 4  nl number 5  year 6  supply pressure 7  input 8  output 9  dead 10 options 1.6 transport safety information check the devices for possible...

  • Page 8

    Safety 8 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 1.8 installation safety information caution - risk of injury! Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. Before recommissioning a tzidc-200, tzidc-210, tzidc-220 p...

  • Page 9

    Safety 42/18-85-en tzidc-200, tzidc-210, tzidc-220 9 1.11 returning devices use the original packaging or suitably secure shipping containers if you need to return the device for repair or recalibration purposes. Fill out the return form (see the appendix) and include this with the device. According...

  • Page 10

    Ex relevant safety instructions 10 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 1.13 disposal this product is manufactured from materials that can be reused by specialist recycling companies. 1.13.1 information on weee directive 2002/96/ec (waste electrical and electronic equipment) this product is n...

  • Page 11

    Ex relevant safety instructions 42/18-85-en tzidc-200, tzidc-210, tzidc-220 11 • the splash guard cap must be screwed in place to achieve the ip 65 / nema 4x protection class. Operating the devices without the splash guard cap is prohibited. • the device may only be supplied with instrument air that...

  • Page 12

    Design and function 12 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 3 design and function basic model optional upgrades fig. 2: tzidc-200, tzidc-210, tzidc-220 schematic diagram basic model optional upgrades 1  lks plug 1) 2  setpoint signal 4 … 20 ma / bus connection 3  digital input 1) 4  digit...

  • Page 13

    Mounting 42/18-85-en tzidc-200, tzidc-210, tzidc-220 13 4 mounting caution - risk of injury! Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. Before recommissioning a tzidc-200, tzidc-210, tzidc-220 positioner that was use...

  • Page 14

    Mounting 14 tzidc-200, tzidc-210, tzidc-220 42/18-85-en m00410 1 2 3 4 +30° +60° -60° -30° +100% +100% 0% 0% tzid-c fig. 4: sensor range 1 sensor range for linear actuators 2 sensor range for part-turn actuators 3 restricted operating range 4 operating range important (note) during installation make...

  • Page 15

    Mounting 42/18-85-en tzidc-200, tzidc-210, tzidc-220 15 4.2.2 mounting on linear actuators for mounting on a linear actuator in accordance with din / iec 534 (lateral mount per namur) a complete mounting kit is available, and consists of the items in the following table: fig. 5: mounting kit for lin...

  • Page 16

    Mounting 16 tzidc-200, tzidc-210, tzidc-220 42/18-85-en procedure: 1. Attaching follower guide to actuator fig. 6 important (note) hand tighten the screws. • attach the follower guide (1) and clamp plates (2) with screws (4) and spring washers (3) to the actuator stem. 2. Assemble the lever (unless ...

  • Page 17

    Mounting 42/18-85-en tzidc-200, tzidc-210, tzidc-220 17 3. Mounting lever and bracket on positioner fig. 8 • attach the lever (6) to the feedback shaft (5) of the positioner (can only be mounted in one position due to the flat on the side of the shaft). • using the arrow marks (4) check whether the ...

  • Page 18

    Mounting 18 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 4.A mounting on cast iron yoke fig. 9 • attach the mount bracket (2) with screw (4) and shim (3) to the cast iron yoke (1) or 4.A mounting on columnar yoke fig. 10 • hold the mount bracket (3) in the proper position on the columnar yoke (3). • ...

  • Page 19

    Mounting 42/18-85-en tzidc-200, tzidc-210, tzidc-220 19 fig. 11: linkage for positioner 1  larger 2  smaller the scale on the lever indicates the link points for the various stroke ranges of the valve. Move the bolt with the follower pin in the oblong hole of the lever to adjust the stroke range o...

  • Page 20

    Mounting 20 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 4.2.3 mounting on part-turn actuator for mounting on part-turn actuators in accordance with vdi / vde 3845, the following mounting kit is available: fig. 12 • adapter (1) with spring (5). • four screws m6 (4), four spring washers (3), and four ...

  • Page 21

    Mounting 42/18-85-en tzidc-200, tzidc-210, tzidc-220 21 procedure: 1. Mounting the adapter on the positioner fig. 13 • determine the mounting position (parallel to actuator or at 90° angle) • calculate the rotational direction of the actuator (right or left). • move the part-turn actuator into home ...

  • Page 22

    Mounting 22 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 2. Screwing mounting bracket on to positioner fig. 14 1  mounting bracket 3. Screwing positioner on to actuator fig. 15 important (note) after mounting, check whether the working range for the actuator matches the sensor range for the position...

  • Page 23

    Electrical connections 42/18-85-en tzidc-200, tzidc-210, tzidc-220 23 5 electrical connections danger – risk of explosion (tzidc-200 only) it is prohibited to use the local communication interface (lks) in an ex area. Never use the local communication interface (lks) on the main board with a positio...

  • Page 24

    Electrical connections 24 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 5.1 screw terminal assignments fig. 17 1 module for analog position feedback 1) 2 module for digital feedback 1) or service switch of emergency shutdown module 3 module for digital position feedback 1) or terminals of the shutdown...

  • Page 25

    Electrical connections 42/18-85-en tzidc-200, tzidc-210, tzidc-220 25 5.2 cable entry important (note) the cable terminals are delivered closed and must be unscrewed before inserting the cable. For the cable entry into the housing, on the left-hand side of the housing there are two tap holes in four...

  • Page 26

    Electrical connections 26 tzidc-200, tzidc-210, tzidc-220 42/18-85-en ch 5.3.2 mechanical digital feedback with proximity switches 1.  loosen the screws for the housing cover and remove it. Caution - risk of injury! The device includes slot sensors with sharp edges. Use a screwdriver to adjust slot...

  • Page 27

    Pneumatic connection 42/18-85-en tzidc-200, tzidc-210, tzidc-220 27 6 pneumatic connection important (note) the tzidc-200, tzidc-210, tzidc-220 positioners must be supplied with instrument air that is free of oil, water, and dust. The purity and oil content should meet the requirements of class 3 ac...

  • Page 28

    Commissioning 28 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 7 commissioning 7.1 tzidc-200 bieten 1.  feed in pneumatic auxiliary power. 2.  feed in electrical supply power. • feed in setpoint current 4 ... 20 ma (terminals +11 / -12) 3.  check mount: • press and hold , and press or until operati...

  • Page 29

    Commissioning 42/18-85-en tzidc-200, tzidc-210, tzidc-220 29 7.1.1 operating modes selection from the operating level: • press and hold down . • press and release rapidly as often as required. The selected operating mode is displayed. • release . • the position is displayed in % or as a rotation ang...

  • Page 30

    Commissioning 30 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 7.1.2 sample parameters "change the zero position of the lcd screen from clockwise (clockw) to counter- clockwise stop (ctclockw)" starting position: the positioner operates in mode 1.1 in the operating level. 1.  switch to the configurat...

  • Page 31

    Commissioning 42/18-85-en tzidc-200, tzidc-210, tzidc-220 31 5.  switch to parameter 3.3 (return to operating level) and save the new setup: • press and hold • press twice briefly is displayed • release • press briefly to select • press and hold till the countdown goes from 3 to 0 the new parameter...

  • Page 32

    Commissioning 32 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 7.2 tzidc-210 / tzidc-220 bieten 1.  feed in pneumatic supply power 2.  connect the bus to the bus terminals with any polarity (or supply power 9 ... 32 v dc) is displayed 3.  check mount: • press and hold down and ; once the countdown ...

  • Page 33

    Commissioning 42/18-85-en tzidc-200, tzidc-210, tzidc-220 33 if autoadjust is successful, the parameters will be stored automatically and the positioner will revert to operating mode 1.1. If an error occurs during autoadjust, the process will be terminated with an error message. If this happens, pre...

  • Page 34

    Commissioning 34 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 7.2.1 setting the bus address 1.  switch to the configuration level: • press and hold down and simultaneously. • press and release . • wait for the countdown to go from 3 to 0. • release and ; is displayed. 2.  switch to parameter group ...

  • Page 35

    Commissioning 42/18-85-en tzidc-200, tzidc-210, tzidc-220 35 7.2.2 request information when the unit is in bus operation, a variety of information can be called up. Press the following control buttons to access this information: control buttons action cyclic communication: displays the setpoint in %...

  • Page 36

    Commissioning 36 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 7.2.4 sample parameters "change the zero position of the lcd screen from clockwise (clockw) to counter- clockwise stop (ctclockw)" starting position: the positioner is in bus operation on the operating level 1.  switch to the configuratio...

  • Page 37

    Maintenance 42/18-85-en tzidc-200, tzidc-210, tzidc-220 37 5.  switch to parameter 3.3 (return to operating level) and save the new setting: • press and hold down • press and release twice, is displayed • release • press and release to select • press and hold down until the countdown goes from 3 to...

  • Page 38

    Maintenance 38 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 8.1 functional check for emergency shutdown module important (note) when using the emergency shutdown module, a functional check must be performed at least every two years. Procedure: fig. 20: slide switch for emergency shutdown module 1.  ...

  • Page 39

    Specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 39 9 specifications change from one to two columns 9.1 tzidc-200 9.1.1 input setpoint signal (two-wire technology) nominal range 4 ... 20 ma split range configuration between 20 ... 100 % of the nominal range max. 50 ma min. 3.6 ma starting ...

  • Page 40

    Specifications 40 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 9.1.5 transmission data and influences output y1 increasing increasing setpoint signal 0 ... 100 % increasing pressure at output decreasing increasing setpoint signal 0 ... 100 % decreasing pressure at output action (setpoint signal) incr...

  • Page 41

    Specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 41 9.1.9 options juhu module for analog position feedback 1) signal range 4 ... 20 ma (configurable split ranges) supply, 2-wire circuitry 24 v dc (10 ... 30 v dc) 48 v dc (20 ... 48 v dc, no ignition protection) characteristic curve (config...

  • Page 42

    Specifications 42 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 9.1.10 accessories mounting material attachment kit for linear actuators to din / iec 534 / namur attachment kit for part-turn actuators to vdi / vde 3845 attachment kit for integral mounting to control valves attachment kit for actuator-...

  • Page 43

    Specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 43 9.2.6 transmission data and influences output y1 increasing: increasing output signal 0 ... 100 % increasing pressure at output y1 decreasing: increasing output signal 0 ... 100 % decreasing pressure at output y1 characteristic deviation ...

  • Page 44

    Specifications 44 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 9.2.9 options module for the emergency shutdown function supply voltage 24 v dc (20 ... 30 v dc) (electrically isolated from input signal) safe position is activated when voltage explosion protection see certificate (operating instruction...

  • Page 45

    Specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 45 9.3 tzidc-220 9.3.1 communication specification foundation fieldbus, version 1.5 physical layer model 113, 121 (iec 61158-2) transmission rate 31.25 kbit/s block types 1 ao function block 1 pid block 1 resource block 1 transducer block 1 ...

  • Page 46

    Specifications 46 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 9.3.6 transmission data and influences direction of action (output signal or pressure in actuator) increasing increasing output signal 0 ... 100 % increasing pressure y1 in the actuator decreasing increasing output signal 0 ... 100 % decr...

  • Page 47

    Specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 47 9.3.9 options module for the emergency shutdown function supply voltage 24 v dc (20 ... 30 v dc) (electrically isolated from input signal) safe position is activated when voltage explosion protection ex ia iic without the separate 24 v dc...

  • Page 48

    Ex relevant specifications 48 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 10 ex relevant specifications change from one to two columns 10.1 tzidc-200 10.1.1 fm / csa fm approval hlc 8/02 3010829 explosion proof; enclosure 4x; t5, max. 82 °c cl i; div 1; grp. C-d intrinsic safety; enclosure 4x; t5, m...

  • Page 49

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 49 special conditions for atex, flameproof enclosures danger – risk of explosion hot parts inside the housing may pose a risk of explosion. Never open the device immediately after switch-off. Always wait at least four minutes bef...

  • Page 50

    Ex relevant specifications 50 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 10.1.2.2 operation as intrinsically safe equipment designation: ii 2 g ex ia iic t6 resp. T4 gb ii 2 g ex ib iic t6 resp. T4 gb type examination test certificate: tÜv 04 atex 2702 x type: tzidc-200 device class: ii 2 g standar...

  • Page 51

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 51 special conditions for atex, operation as intrinsically safe equipment • prior to final installation, the owner must decide how the device is to be used, either a) as a device featuring the "ex i" type of ignition protection, ...

  • Page 52

    Ex relevant specifications 52 tzidc-200, tzidc-210, tzidc-220 42/18-85-en change from one to two columns 10.1.3 iecex 10.1.3.1 flameproof enclosure designation: ex d iic t4/t5/t6 type examination test certificate: iecex bvs 07.0030x, issue no.: 0 type: tzidc-200 temperature class: t4, t5, t6 electri...

  • Page 53

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 53 10.1.3.2 operation as intrinsically safe equipment designation: ex ia iic t6 resp. T4 gb ex ib iic t6 resp. T4 gb certificate no.: iecex tun 04.0015x issue no.: 5 type: tzidc-200 standards: iec 60079-0:2011 iec 60079-11:2011 i...

  • Page 54

    Ex relevant specifications 54 tzidc-200, tzidc-210, tzidc-220 42/18-85-en iecex certification conditions, operation as intrinsically safe equipment special conditions relevant to the safe use of intrinsically safe positioners: the local communication interface (lks) for the tzidc and the tzidc-200 m...

  • Page 55

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 55 10.2 tzidc-210 10.2.1 fm / csa fm approval tzidc-210 positioner, model v18349-a014b3cd3ef is/i,ii,iii/1/abcdefg/t6,t5,t4 ta = 40 °c, 55 °c, 85 °c-901265 entity, fisco entity and fisco parameters terminals type groups parameter...

  • Page 56

    Ex relevant specifications 56 tzidc-200, tzidc-210, tzidc-220 42/18-85-en special conditions for atex, flameproof enclosures danger – risk of explosion hot parts inside the housing may pose a risk of explosion. Never open the device immediately after switch-off. Always wait at least four minutes bef...

  • Page 57

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 57 10.2.2.2 operation as intrinsically safe equipment designation: ii 2 g ex ia iic t6 resp. T4 gb ii 2 g ex ib iic t6 resp. T4 gb ii 3 g ex ic iic t6 resp. T4 gc type-examination test certificate: tÜv 02 atex 1831 x type: tzidc-...

  • Page 58

    Ex relevant specifications 58 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 10.2.3 iecex 10.2.3.1 flameproof enclosure designation: ex d iic t4/t5/t6 type examination test certificate: iecex bvs 07.0030x, issue no.: 0 type: tzidc-210 temperature class: t4, t5, t6 permissible ambient temperature: t4: -...

  • Page 59

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 59 10.2.3.2 operation as intrinsically safe equipment designation: ex ia iic t6 resp. T4 gb certificate no.: iecex tun 04.0015x issue no.: 5 type: tzidc-210 standards: iec 60079-0:2011 iec 60079-11:2011 temperature class ambient ...

  • Page 60

    Ex relevant specifications 60 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 10.3 tzidc-220 10.3.1 fm / csa fm approval tzidc-220 positioner, model v18350-a014b3cd4ef is/i,ii,iii/1/abcdefg/t6,t5,t4 ta = 40 °c, 55 °c, 85 °c-901265 entity, fisco entity and fisco parameters terminals type groups parameter...

  • Page 61

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 61 special conditions for atex, flameproof enclosures danger – risk of explosion hot parts inside the housing may pose a risk of explosion. Never open the device immediately after switch-off. Always wait at least four minutes bef...

  • Page 62

    Ex relevant specifications 62 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 10.3.2.1 operation as intrinsically safe equipment designation: ii 2 g ex ia iic t6 resp. T4 gb ii 2 g ex ib iic t6 resp. T4 gb ii 3 g ex ic iic t6 resp. T4 gc type examination test certificate: tÜv 02 atex 1834 x type: tzidc-...

  • Page 63

    Ex relevant specifications 42/18-85-en tzidc-200, tzidc-210, tzidc-220 63 10.3.3 iecex 10.3.3.1 flameproof enclosure designation: ex d iic t4/t5/t6 type examination test certificate: iecex bvs 07.0030x, issue no.: 0 type: tzidc-220 temperature class: t4, t5, t6 permissible ambient temperature: t4: -...

  • Page 64

    Ex relevant specifications 64 tzidc-200, tzidc-210, tzidc-220 42/18-85-en 10.3.3.2 operation as intrinsically safe equipment designation: ex ia iic t6 resp. T4 gb certificate no.: iecex tun 04.0015x issue no.: 5 type: tzidc-220 standards: iec 60079-0:2011 iec 60079-11:2011 temperature class ambient ...

  • Page 65

    Appendix 42/18-85-en tzidc-200, tzidc-210, tzidc-220 65 11 appendix 11.1 approvals and certifications ce mark the version of the meter in your possession meets the requirements of the following european directives: - emc directive 2014/30/eu - atex directive 2014/34/eu explosion protection identific...

  • Page 66

    Appendix 66 tzidc-200, tzidc-210, tzidc-220 42/18-85-en statement on the contamination of devices and components repair and / or maintenance work will only be performed on devices and components if a statement form has been completed and submitted. Otherwise, the device / component returned may be r...

  • Page 67

    Notes 42/18-85-en tzidc-200, tzidc-210, tzidc-220 67 notes.

  • Page 68

    Abb has sales & customer support expertise in over 100 countries worldwide. Www.Abb.Com/positioners the company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in the fed. Rep. Of germany (04.2016) © abb 2...